A type of induction cooker coil close winding machine

CN224708673UActive Publication Date: 2026-09-01SUZHOU GERWEI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202521555193.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-24
Publication Date
2026-09-01
Estimated Expiration
2035-07-24

AI Technical Summary

Technical Problem

[0004]为了弥补以上不足,本实用新型提供了一种电磁炉线圈密绕绕线机,旨在改善现有技术中部分装置无法进行线圈更加紧实和快速拿取相结合的问题

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Abstract

This utility model relates to the field of winding machine technology and discloses an induction cooker coil dense winding machine, including a supporting base plate. A supporting plate is fixedly connected to the top of the supporting base plate. Two rotating wheels are rotatably connected to the front side of the supporting plate. A power assembly is fixedly connected to the rear side of the supporting plate. Connecting plates are fixedly connected to the outside of the rotating wheels. Rotating plates are fixedly connected to the front sides of the two connecting plates. Connecting columns are fixedly connected to the front sides of the rotating plates. Multiple suction cups are fixedly connected to the bottom of the connecting columns. In this utility model, the motor b starts, and the belt drives the two rotating wheels to rotate simultaneously, causing the connecting columns to rotate left and right. The rotation of the motor a at the bottom and the movement of the slide rail a result in a denser and tighter coil winding. The suction cups pick up the processed coil and quickly remove it while the coil is tightly wound, thereby improving work efficiency and saving manpower and costs.
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Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, and in particular to a dense winding machine for induction cooker coils. Background Technology

[0002] In the field of induction cooker manufacturing, the coil close-winding machine is a key piece of equipment for producing induction cooker coils. The induction cooker coil close-winding machine is a device specifically designed to wind wires into coils required by induction cookers according to specific process requirements.

[0003] In the existing technology, some induction cooker coil close winding machines have difficulty in quickly and conveniently picking up the coil, often requiring manual adjustment. This not only increases labor costs but also easily damages the coil due to improper operation, further affecting product quality and making it impossible to quickly pick up the coil more tightly. In order to address the above problems, an induction cooker coil close winding machine is proposed. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an induction cooker coil tightly winding machine, which aims to improve the problem that some existing devices cannot combine tighter coil winding with quick handling.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An induction cooker coil close winding machine includes a supporting base plate, a worktable fixedly connected to the top of the supporting base plate, a supporting plate fixedly connected to the top of the supporting base plate, two rotating wheels rotatably connected to the front side of the supporting plate, a power assembly fixedly connected to the rear side of the supporting plate, connecting plates fixedly connected to the outside of the rotating wheels, rotating plates fixedly connected to the front side of the two connecting plates, connecting columns fixedly connected to the front side of the rotating plates, multiple suction cups fixedly connected to the bottom of the connecting columns, and a belt coupled to the outside of the two rotating wheels.

[0007] As a further description of the above technical solution:

[0008] The power assembly includes a motor b, the drive end of which is fixedly connected inside one of the rotating wheels, and a protective shell is fixedly connected to the outside of the motor b.

[0009] As a further description of the above technical solution:

[0010] The top of the support base plate is fixedly connected to a support storage frame, the inside of the support storage frame is slidably connected to a support connecting base plate, and the bottom of the support connecting base plate is fixedly connected to an elastic component.

[0011] As a further description of the above technical solution:

[0012] The elastic component includes multiple supporting connecting shells. The bottom of the multiple supporting connecting shells is fixedly connected to the inner wall of the supporting storage frame. A telescopic column is fixedly connected to the bottom inner wall of the supporting connecting shell. A telescopic spring b is sleeved on the outside of the telescopic column. A sliding column is fixedly connected to the bottom of the telescopic spring b. A telescopic spring a is fixedly connected to the top of the sliding column. A connecting supporting column is slidably connected to the top of the supporting connecting shell.

[0013] As a further description of the above technical solution:

[0014] The outer part of the connecting support column is sleeved inside the telescopic spring a, the outer part of the telescopic spring b is slidably connected to the inside of the support connecting shell, and a detector is fixedly connected to one side of the inside of the support storage frame.

[0015] As a further description of the above technical solution:

[0016] A support frame is fixedly connected to the top of the support base plate. A slide rail b is fixedly connected to the outer front side of the support frame. A support limiting seat is fixedly connected to the outer front side of the slide rail b. A limiting post is fixedly connected inside the support limiting seat. A coil a is slidably connected inside the limiting post.

[0017] As a further description of the above technical solution:

[0018] The top of the workbench is fixedly connected to a slide rail a, the top of the slide rail a is fixedly connected to a support isolation plate, the top of the support isolation plate is fixedly connected to a motor a, and the drive end of the motor a is fixedly connected to a support base plate.

[0019] As a further description of the above technical solution:

[0020] A coil is fixedly connected to the top of the support substrate, and the bottoms of the plurality of suction cups are slidably connected to the top of the coil.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the motor b is started, and the belt drives the two rotating wheels to rotate simultaneously. The connecting plate and the rotating plate rotate, thereby driving the connecting column to rotate left and right, as well as the rotation of the motor a at the bottom and the movement of the sliding a. This makes the coil more tightly wound and compact. The suction cup picks up the processed coil, and the coil is quickly and conveniently picked up while it is compacted, thereby improving work efficiency and saving manpower and costs.

[0023] 2. In this utility model, the coil is placed inside the support storage frame and stored. When it is placed on the support connecting base plate, the telescopic spring a on the outside of the bottom connecting support column first absorbs the elastic force. Then, as the sliding column slides down again, the telescopic spring b and the telescopic column absorb the force again. The detector checks whether the coil is qualified or not, thereby increasing the service life of the coil. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of an induction cooker coil close-winding machine proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the supporting connecting base plate of an induction cooker coil close winding machine proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the supporting substrate of an induction cooker coil close winding machine proposed in this utility model;

[0027] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0028] Legend:

[0029] 1. Support base plate; 2. Workbench; 3. Support storage frame; 4. Slide rail a; 5. Support frame; 6. Slide rail b; 7. Coil a; 8. Support limit seat; 9. Limit post; 10. Support plate; 11. Belt; 12. Rotating wheel; 13. Connecting plate; 14. Detector; 15. Rotating plate; 16. Connecting post; 17. Support isolation plate; 18. Suction cup; 19. Protective shell; 20. Motor b; 21. Connecting support post; 22. Telescopic spring a; 23. Sliding post; 24. Telescopic spring b; 25. Telescopic post; 26. Support connecting shell; 27. Support connecting base plate; 28. Motor a; 29. ​​Support base plate; 30. Coil tool. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of an induction cooker coil close-winding machine, including a supporting base plate 1, a workbench 2 fixedly connected to the top of the supporting base plate 1, a supporting plate 10 fixedly connected to the top of the supporting base plate 1, two rotating wheels 12 rotatably connected to the front side of the supporting plate 10, and a power assembly fixedly connected to the rear side of the supporting plate 10. The power assembly includes a motor b20, which provides mechanical power to drive one of the rotating wheels 12 to rotate. The power of the motor is transmitted to the rotating wheel 12 through a transmission system, and then transmitted to the connecting column 16 through the cooperation of the connecting plate 13 and the rotating plate 15. The driving end of the motor b20 is fixedly connected inside one of the rotating wheels 12. The function of the two rotating wheels 12 is to convert the rotational power of the motor b20 into rotational motion during the coil winding process. The belt 11 is coupled to the motor system to ensure synchronization and stability during rotation. The motor b20 is externally fixedly connected to a protective shell 19. The rotating wheel 12 is externally fixedly connected to a connecting plate 13. The front side of the two connecting plates 13 is fixedly connected to a rotating plate 15. The rotation of the rotating wheel 12 drives the rotation of the connecting plate 13 and the rotating plate 15, forming the core of the mechanical transmission system. This ensures high efficiency and stability of the movement, maintains low wear during long-term operation, and ensures the long life and stability of the equipment. The front side of the rotating plate 15 is fixedly connected to a connecting column 16. The connecting column 16, driven by the rotating plate 15, enables multiple suction cups 18 to quickly pick up and process the coil during use. Multiple suction cups 18 are fixedly connected to the bottom of the connecting column 16. The two rotating wheels 12 are externally coupled to a belt 11.

[0032] Reference Figures 1 to 3 A support storage frame 3 is fixedly connected to the top of the support base plate 1. The support storage frame 3 is used to store the processed wire. A support connecting base plate 27 is slidably connected inside the support storage frame 3. The support connecting base plate 27 is used to support the processed coil. An elastic component is fixedly connected to the bottom of the support connecting base plate 27. The elastic component includes multiple support connecting shells 26. The bottom of the multiple support connecting shells 26 is fixedly connected to the inner wall of the support storage frame 3. A telescopic column 25 is fixedly connected to the bottom inner wall of the support connecting shell 26. A telescopic spring b24 is sleeved on the outside of the telescopic column 25. A sliding column 23 is fixedly connected to the bottom of the telescopic spring b24. A telescopic spring a22 is fixedly connected to the top of the sliding column 23. By absorbing the elastic force during the placement of the coil, it ensures that the processed coil is not disturbed by external forces during storage, thereby maintaining its good condition. The spring also helps to adjust the position change of the storage frame and avoid the displacement and instability of the components. A connecting support column 21 is slidably connected to the top of the support connecting shell 26. The outside of the connecting support column 21 is sleeved inside the telescopic spring a22.

[0033] The telescopic spring b24 is externally slidably connected to the inside of the support connecting shell 26. A detector 14 is fixedly connected to one side of the inside of the support storage frame 3. During storage and processing, the detector 14 in the system can check the quality of the coil in real time and determine whether it is qualified, which can greatly reduce the occurrence of unqualified coils and improve the production qualification rate and quality control. A support frame 5 is fixedly connected to the top of the support base plate 1. The design of the support frame 5 provides stable support, enabling the entire system to withstand the gravity during operation. A slide rail b6 is fixedly connected to the front of the support frame 5. The cooperation design between the slide rail b6 and the support limit seat 8 makes the placement and removal of the coil easier and more precise. The slide rail can reduce the friction during the coil operation to a certain extent and improve the operating efficiency. The slide rail b6 is fixedly connected to the front of the outer side of the slide rail b6. The support limit seat 8 is fixedly connected to the inside of the support limit seat 8. The limit post 9 can accurately position the coil by cooperating with the coil a7. The coil a7 is slidably connected inside the limit post 9. The top of the worktable 2 is fixedly connected to the slide rail a4. The top of the slide rail a4 is fixedly connected to the support isolation plate 17. The top of the support isolation plate 17 is fixedly connected to the motor a28. The drive end of the motor a28 is fixedly connected to the support base plate 29. The motor a28 then drives the coil tool 30 to perform the coil winding process. The top of the support base plate 29 is fixedly connected to the coil tool 30. The coil tool 30 provides a mold for the coil. The bottom of multiple suction cups 18 is slidably connected to the top of the coil tool 30.

[0034] Working principle: First, after starting the motor b20, its drive end is linked by the belt 11 to rotate the two rotating wheels 12 synchronously. The rotating wheels 12 drive the fixedly connected connecting plate 13 and rotating plate 15 to make circular motion, which in turn causes the connecting column 16 to swing left and right. The multiple suction cups 18 at the bottom of the connecting column 16 then perform positioning and adsorption actions on the top of the coil holder 30. At the same time, the motor a28 drives the support base plate 29 to rotate the coil holder 30 around the axis. The support isolation plate 17 on the slide rail a4 provides axial movement, making the coil tighter. This not only effectively improves the space utilization of the coil and reduces the risk of short circuits and poor contact caused by loose coils, but also significantly improves product quality and production efficiency, and saves manpower and costs by quickly picking up the coil.

[0035] Secondly, when the coil is placed on the support connecting base plate 27, its gravity triggers the elastic component to move. The connecting support column 21 presses down, compressing the telescopic spring a22. As the sliding column 23 moves down along the inner wall of the support connecting shell 26, it further compresses the telescopic spring b24 and drives the telescopic column 25 to contract, forming a multi-stage buffer. The slide rail b6 on the front side of the support frame 5 guides the support limiting seat 8 to move. The limiting column 9 cooperates with the coil a7 to complete the positioning. The detector 14 scans the coil morphology parameters in the support storage frame 3 in real time to determine whether it meets the winding accuracy requirements. The workbench 2 and the support plate 10 provide stable basic support for each moving component, effectively reducing the impact of equipment vibration, external force interference and other factors on the moving components, ensuring the stability and reliability of the entire processing system, and improving the service life of the equipment.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An electromagnetic oven coil close winding machine comprising a support base plate (1), characterized in that: A workbench (2) is fixedly connected to the top of the support base plate (1), and a support plate (10) is fixedly connected to the top of the support base plate (1). Two rotating wheels (12) are rotatably connected to the front side of the support plate (10), and a power assembly is fixedly connected to the rear side of the support plate (10). A connecting plate (13) is fixedly connected to the outside of the rotating wheel (12), and a rotating plate (15) is fixedly connected to the front side of the two connecting plates (13). A connecting column (16) is fixedly connected to the front side of the rotating plate (15), and multiple suction cups (18) are fixedly connected to the bottom of the connecting column (16). A belt (11) is coupled to the outside of the two rotating wheels (12).

2. The electromagnetic oven coil close winding machine according to claim 1, characterized in that: The power assembly includes a motor b (20), the drive end of which is fixedly connected inside one of the rotating wheels (12), and a protective shell (19) is fixedly connected to the outside of the motor b (20).

3. The electromagnetic stove coil close winding machine according to claim 1, characterized in that: The top of the support base plate (1) is fixedly connected to a support storage frame (3), the inside of the support storage frame (3) is slidably connected to a support connecting base plate (27), and the bottom of the support connecting base plate (27) is fixedly connected to an elastic component.

4. The electromagnetic stove coil close winding machine according to claim 3, characterized in that: The elastic component includes multiple support connecting shells (26), the bottom of which is fixedly connected to the inner wall of the support storage frame (3). A telescopic column (25) is fixedly connected to the bottom inner wall of the support connecting shell (26). A telescopic spring b (24) is sleeved on the outside of the telescopic column (25). A sliding column (23) is fixedly connected to the bottom of the telescopic spring b (24). A telescopic spring a (22) is fixedly connected to the top of the sliding column (23). A connecting support column (21) is slidably connected to the top of the support connecting shell (26).

5. The electromagnetic stove coil close winding machine according to claim 4, characterized in that: The outside of the connecting support column (21) is sleeved inside the telescopic spring a (22), the outside of the telescopic spring b (24) is slidably connected inside the support connecting shell (26), and a detector (14) is fixedly connected to one side of the inside of the support storage frame (3).

6. The electromagnetic stove coil close winding machine according to claim 1, characterized in that: A support frame (5) is fixedly connected to the top of the support base plate (1). A slide rail b (6) is fixedly connected to the front outer side of the support frame (5). A support limiting seat (8) is fixedly connected to the front outer side of the slide rail b (6). A limiting post (9) is fixedly connected inside the support limiting seat (8). A coil a (7) is slidably connected inside the limiting post (9).

7. The electromagnetic cooker coil close winding machine according to claim 1, characterized in that: The top of the workbench (2) is fixedly connected to a slide rail a (4), the top of the slide rail a (4) is fixedly connected to a support isolation plate (17), the top of the support isolation plate (17) is fixedly connected to a motor a (28), and the drive end of the motor a (28) is fixedly connected to a support base plate (29).

8. The electromagnetic stove coil close winding machine according to claim 7, characterized in that: A coil tool (30) is fixedly connected to the top of the support base plate (29), and the bottoms of the plurality of suction cups (18) are slidably connected to the top of the coil tool (30).