Insulating sleeve round nose assembly machine
Patent Information
- Application Number
- CN202521555508.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-07-24
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种绝缘套圆形端头组装机,旨在改善无法同时多个圆形端头进行夹紧固定,会导致装配精度不稳定,进而影响产品的质量和性能,降低生产效率和组装一致性的问题
[0015]1、本实用新型中,第一液压缸的输出端通过导位柱带动三个滑块移动,而滑块通过两端的传动板带动导位板相对移动,进而导位板通过夹板对送料槽内壁的圆形端头进行夹紧,从而达到确保每个圆形端头的绝缘套安装的准确性,提高生产效率和组装一致性的效果。
Smart Images

Figure CN224709143U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating sleeve assembly technology, and in particular to an insulating sleeve circular end assembly machine. Background Technology
[0002] An insulating sleeve round end typically refers to a component used in electronic or electrical connections. The main function of this component is to provide insulation protection around the metal parts of a connector or cable termination to prevent hazards such as short circuits or electric shocks. It is usually made of insulating materials, such as plastic or rubber, and is cylindrical or conical in shape. The assembly of the insulating sleeve round end is usually a delicate and critical process step. During the assembly process, technicians need to manually place the insulating sleeve on the round end, and then use a crimping tool to firmly press the insulating sleeve and the round end together.
[0003] In current technology, when assembling the circular ends of insulating sleeves, it is impossible to clamp and fix multiple circular ends simultaneously, which leads to unstable assembly accuracy, thereby affecting product quality and performance, reducing production efficiency and assembly consistency. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an assembly machine for circular ends of insulating sleeves, which aims to improve the problem that the inability to clamp and fix multiple circular ends at the same time leads to unstable assembly accuracy, thereby affecting product quality and performance, and reducing production efficiency and assembly consistency.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] An assembly machine for circular ends of insulating sleeves includes an assembly table. A first hydraulic cylinder is fixedly connected to the outer wall of the assembly table. A guide post is fixedly connected to the output end of the first hydraulic cylinder. A slider is fixedly connected to the outer wall of the guide post. A slide rail is slidably connected to the upper surface of the slider. The upper surface of the slide rail is fixedly connected to the inner wall of the assembly table. A transmission plate is rotatably connected to the lower surface of the slider. A guide plate is rotatably connected to the upper surface of the transmission plate. A guide rail is slidably connected to the inside of the guide plate. The outer wall of the guide post is slidably connected to the inside of the guide rail. The outer wall of the guide rail is fixedly connected to the inner wall of the assembly table. A clamping plate is fixedly connected to the upper surface of the guide plate. The outer wall of the clamping plate is slidably connected to the inner wall of the assembly table. A feeding groove is provided inside the assembly table. A pressing assembly is provided on the upper surface of the assembly table. The pressing assembly is used to assemble the insulating sleeve with the circular end.
[0007] Preferably, the pressing assembly includes a frame plate, the lower surface of which is fixedly connected to the upper surface of the assembly table, and a second hydraulic cylinder is fixedly connected to the upper surface of the frame plate, with a pressing plate fixedly connected to the output end of the second hydraulic cylinder.
[0008] Preferably, a rack is fixedly connected to the inner wall of the assembly table, and a movable frame is slidably connected to the upper surface of the rack.
[0009] Preferably, a motor is fixedly connected to the outer wall of the movable frame, and a connecting shaft is fixedly connected to the output end of the motor.
[0010] Preferably, a first bevel gear is fixedly connected to the outer wall of the connecting shaft, and a second bevel gear is meshed with the outer wall of the first bevel gear.
[0011] Preferably, a fixed column is fixedly connected inside the second bevel gear, the outer wall of the fixed column is rotatably connected inside the movable frame, and a transmission gear is fixedly connected to the bottom end of the movable frame, the outer wall of the transmission gear being meshed with the outer wall of the rack.
[0012] Preferably, a limiting frame is fixedly connected to the inner wall of the movable frame, a third hydraulic cylinder is fixedly connected to the outer wall of the limiting frame, a push block is fixedly connected to the output end of the third hydraulic cylinder, and the lower surface of the push block is slidably connected to the inner wall of the limiting frame.
[0013] Preferably, a storage box is fixedly connected to the inner wall of the limiting frame, a through groove is provided inside the storage box, the outer wall of the push block is set on the inner wall of the through groove, and a positioning cylinder is fixedly connected inside the limiting frame.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the output end of the first hydraulic cylinder drives three sliders to move through the guide post, and the sliders drive the guide plates to move relative to each other through the transmission plates at both ends. Then, the guide plates clamp the circular ends of the inner wall of the feeding groove through the clamping plate, thereby ensuring the accuracy of the installation of the insulating sleeve of each circular end, improving production efficiency and assembly consistency.
[0016] 2. In this utility model, the output end of the motor drives the connecting shaft to rotate, and then the first bevel gear through the connecting shaft drives the second bevel gear to rotate. The second bevel gear drives the transmission gear to rotate through the fixed column. The reverse force generated by the transmission gear and the rack drives the moving frame to move, thereby moving the positioning cylinder to the circular end clamping and fixing position, ensuring that the insulating sleeve that falls inside the positioning cylinder is accurately placed on the circular end, thereby improving the quality of assembly. Attached Figure Description
[0017] Figure 1 This is a perspective view of an insulating sleeve circular end assembly machine proposed in this utility model;
[0018] Figure 2This is a schematic diagram of the clamping plate of an insulating sleeve circular end assembly machine proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of the internal assembly table of an insulating sleeve circular end assembly machine proposed in this utility model.
[0020] Figure 4 This is a schematic diagram of the moving frame of an insulating sleeve circular end assembly machine proposed in this utility model;
[0021] Figure 5 This is a schematic diagram of the storage box of an insulating sleeve circular end assembly machine proposed in this utility model.
[0022] Legend:
[0023] 1. Assembly table; 2. First hydraulic cylinder; 3. Guide post; 4. Slider; 5. Slide rail; 6. Transmission plate; 7. Guide plate; 8. Guide rail; 9. Clamping plate; 10. Feeding chute; 11. Frame plate; 12. Second hydraulic cylinder; 13. Pressing plate; 14. Rack; 15. Moving frame; 16. Motor; 17. Connecting shaft; 18. First bevel gear; 19. Second bevel gear; 20. Fixed post; 21. Transmission gear; 22. Limiting frame; 23. Third hydraulic cylinder; 24. Push block; 25. Storage box; 26. Through groove; 27. Positioning cylinder. Detailed Implementation
[0024] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0025] Reference Figures 1-3This utility model provides an embodiment of an insulating sleeve circular end assembly machine, comprising an assembly table 1, a first hydraulic cylinder 2 fixedly connected to the outer wall of the assembly table 1, a guide post 3 fixedly connected to the output end of the first hydraulic cylinder 2, a slider 4 fixedly connected to the outer wall of the guide post 3, a slide rail 5 slidably connected to the upper surface of the slider 4, the upper surface of the slide rail 5 fixedly connected to the inner wall of the assembly table 1, a transmission plate 6 rotatably connected to the lower surface of the slider 4, a guide plate 7 rotatably connected to the upper surface of the transmission plate 6, a guide rail 8 slidably connected inside the guide plate 7, and a guide rail 8 slidably connected to the outer wall of the guide post 3. Inside the guide rail 8, the outer wall of the guide rail 8 is fixedly connected to the inner wall of the assembly table 1. The upper surface of the guide plate 7 is fixedly connected to the clamping plate 9. The outer wall of the clamping plate 9 is slidably connected to the inner wall of the assembly table 1. The assembly table 1 is provided with a feeding groove 10. The upper surface of the assembly table 1 is provided with a pressing assembly. The pressing assembly is used to assemble the insulating sleeve with the circular end. The pressing assembly includes a frame plate 11. The lower surface of the frame plate 11 is fixedly connected to the upper surface of the assembly table 1. The upper surface of the frame plate 11 is fixedly connected to a second hydraulic cylinder 12. The output end of the second hydraulic cylinder 12 is fixedly connected to a pressing plate 13.
[0026] Specifically, the assembly table 1 provides fixed support for the first hydraulic cylinder 2, ensuring its stability during operation. When the first hydraulic cylinder 2 is activated, its output end can drive three sliders 4 to slide synchronously on the lower surface of the slide rail 5 via the guide post 3. The assembly table 1 provides fixed support for the slide rail 5, thus ensuring the stability of the sliders 4 during movement. The sliders 4 support the rotational position of the transmission plate 6, and their movement drives the transmission plates 6 at both ends to move. At this time, the transmission plates 6 can drive the guide plates 7 to move synchronously on the outer wall of the guide rail 8. The assembly table 1 provides fixed support for the guide rail 8, ensuring the stability and positional guidance of the guide plate 7 during sliding. The guide plate 7 provides fixed support for the clamping plate 9. The relative movement of the guide plates 7 at both ends of the guide rail 8 can drive the clamping plate 9 to slide synchronously on the inner wall of the assembly table 1, thereby clamping the circular ends on the inner wall of the feeding groove 10, ensuring the accuracy of the installation of the insulating sleeve on each circular end. The feeding groove 10 can maintain the orderly arrangement of the circular ends. Technicians can use the feeding groove 10 to ensure that each circular end slides to the assembly position. The assembly table 1 provides fixed support for the frame plate 11, which can fix the position of the second hydraulic cylinder 12 to ensure the stable operation of the second hydraulic cylinder 12. At the same time, when the second hydraulic cylinder 12 is opened, its output end can drive the pressing plate 13 to move up and down, thereby applying appropriate pressure to the insulating sleeve to ensure that the insulating sleeve is firmly fixed on the circular end.
[0027] Reference Figure 1 and Figure 5A rack 14 is fixedly connected to the inner wall of the assembly platform 1, and a movable frame 15 is slidably connected to the upper surface of the rack 14. A motor 16 is fixedly connected to the outer wall of the movable frame 15, and a connecting shaft 17 is fixedly connected to the output end of the motor 16. A first bevel gear 18 is fixedly connected to the outer wall of the connecting shaft 17, and a second bevel gear 19 is meshed with the outer wall of the first bevel gear 18. A fixed column 20 is fixedly connected inside the second bevel gear 19, and the outer wall of the fixed column 20 is rotatably connected to the inside of the movable frame 15. A transmission gear 21 is fixedly connected to the bottom end of the movable frame 15, and the outer wall of the transmission gear 21 is meshed with the outer wall of the rack 14.
[0028] Specifically, the assembly table 1 provides fixed support for the rack 14, and the rack 14 supports the sliding position of the movable frame 15. The movable frame 15 provides fixed support for the motor 16, and when the motor 16 is turned on, it can drive the connecting shaft 17 to rotate on the inner wall of the movable frame 15. When the connecting shaft 17 rotates, it can simultaneously drive the first bevel gears 18 at both ends to rotate. The first bevel gears 18 can drive the second bevel gear 19 to rotate through meshing. The second bevel gear 19 provides fixed support for the fixed column 20, and when the second bevel gear 19 rotates, it can drive the fixed column 20 to rotate. The movable frame 15 can support the rotation position of the fixed column 20. The fixed column 20 can drive the transmission gear 21 to rotate on the outer wall of the rack 14. Then, through the reverse force generated by the meshing connection between the transmission gear 21 and the rack 14, the movable frame 15 can be pulled to slide on the upper surface of the rack 14.
[0029] Reference Figure 1 , Figure 4 and Figure 5 Referring to the figure, a limiting frame 22 is fixedly connected to the inner wall of the movable frame 15, and a third hydraulic cylinder 23 is fixedly connected to the outer wall of the limiting frame 22. A push block 24 is fixedly connected to the output end of the third hydraulic cylinder 23, and the lower surface of the push block 24 is slidably connected to the inner wall of the limiting frame 22. A storage box 25 is fixedly connected to the inner wall of the limiting frame 22. A through groove 26 is opened inside the storage box 25, and the outer wall of the push block 24 is set in the inner wall of the through groove 26. A positioning cylinder 27 is fixedly connected inside the limiting frame 22.
[0030] Specifically, the movable frame 15 provides fixed support for the limiting frame 22. The limiting frame 22 can fix the position of the third hydraulic cylinder 23. When the third hydraulic cylinder 23 is opened, its output end can pull the push block 24 to slide on the inner wall of the limiting frame 22. When the push block 24 moves, it can push the insulating sleeve on the inner wall of the storage box 25 through the through groove 26 until it falls to the inner wall of the positioning cylinder 27. When the movable frame 15 moves, it can move the positioning cylinder 27 to the vertical direction of the circular end, so that the fallen insulating sleeve can be accurately placed on the circular end. The storage box 25 is used to store the insulating sleeve that is about to be assembled. There are two storage boxes 25 fixed in the movable frame 15, which can ensure a stable supply of the number of insulating sleeves stored.
[0031] Working Principle: When the assembly machine is needed, technicians can place multiple round ends on the designated positions on the inner wall of the feeding trough 10. Then, the first hydraulic cylinder 2 fixed to the outer wall of the assembly table 1 is activated. The output end of the first hydraulic cylinder 2 drives three sliders 4 to slide synchronously on the lower surface of the slide rail 5 via the guide post 3. When the sliders 4 move, they drive the transmission plates 6 at both ends to move. In turn, the transmission plates 6 can drive the guide plates 7 to move synchronously on the outer wall of the guide rail 8. The guide plates 7 have a fixing effect on the clamping plate 9, thereby driving the clamping plate 9 to clamp the round ends on the inner wall of the feeding trough 10, ensuring the accuracy of the installation of the insulating sleeve of each round end. Then, technicians can place multiple insulating sleeves inside the storage box 25. Then, the motor 16 is activated. The output end of the motor 16 can drive the connecting shaft 17 to rotate. In turn, the connecting shaft 17 can drive the second bevel gear 19 to rotate via the first bevel gear 18 at both ends. And the second bevel gear 19 can drive the transmission gear 2 via the fixed post 20. The machine rotates, and the reverse force generated by the meshing connection between the transmission gear 21 and the rack 14 drives the moving frame 15 to slide on the upper surface of the rack 14, thereby moving the positioning cylinder 27 to the circular end clamping and fixing position. Then, the third hydraulic cylinder 23 on the outer wall of the limiting frame 22 is activated. The output end of the third hydraulic cylinder 23 can push the push block 24 to move. Then, the push block 24 pushes the insulating sleeve inside the storage box 25 to the inner wall of the positioning cylinder 27 after passing through the through groove 26, thereby accurately placing the insulating sleeve on the circular end. Then, the second hydraulic cylinder 12 on the upper surface of the frame plate 11 is activated. The output end of the second hydraulic cylinder 12 can drive the pressing plate 13 to press the insulating sleeve against the outer wall of the circular end, thereby assembling multiple insulating sleeve circular ends at one time. That is, this assembly machine can not only fix multiple circular ends, improve production efficiency and assembly consistency, but also ensure that the insulating sleeve is correctly aligned and fixed in the position of the circular end, thus improving the assembly quality.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An assembly machine for circular ends of insulating sleeves, comprising an assembly table (1), characterized in that: A first hydraulic cylinder (2) is fixedly connected to the outer wall of the assembly table (1). A guide post (3) is fixedly connected to the output end of the first hydraulic cylinder (2). A slider (4) is fixedly connected to the outer wall of the guide post (3). A slide rail (5) is slidably connected to the upper surface of the slider (4). The upper surface of the slide rail (5) is fixedly connected to the inner wall of the assembly table (1). A transmission plate (6) is rotatably connected to the lower surface of the slider (4). A guide plate (7) is rotatably connected to the upper surface of the transmission plate (6). The inner wall of the guide post (3) is slidably connected to the guide rail (8), and the outer wall of the guide rail (8) is slidably connected to the inner wall of the assembly table (1). The upper surface of the guide plate (7) is fixedly connected to the clamping plate (9), and the outer wall of the clamping plate (9) is slidably connected to the inner wall of the assembly table (1). The assembly table (1) is provided with a feeding groove (10) inside, and a pressing assembly is provided on the upper surface of the assembly table (1). The pressing assembly is used to assemble the insulating sleeve with the circular end.
2. The insulating sleeve circular end assembly machine according to claim 1, characterized in that: The pressing assembly includes a frame plate (11), the lower surface of which is fixedly connected to the upper surface of the assembly table (1), and a second hydraulic cylinder (12) is fixedly connected to the upper surface of the frame plate (11). The output end of the second hydraulic cylinder (12) is fixedly connected to a pressing plate (13).
3. The insulating sleeve circular end assembly machine according to claim 2, characterized in that: The inner wall of the assembly platform (1) is fixedly connected to a rack (14), and a movable frame (15) is slidably connected to the upper surface of the rack (14).
4. The insulating sleeve circular end assembly machine according to claim 3, characterized in that: A motor (16) is fixedly connected to the outer wall of the movable frame (15), and a connecting shaft (17) is fixedly connected to the output end of the motor (16).
5. The insulating sleeve circular end assembly machine according to claim 4, characterized in that: The outer wall of the connecting shaft (17) is fixedly connected to a first bevel gear (18), and the outer wall of the first bevel gear (18) is meshed with a second bevel gear (19).
6. The insulating sleeve circular end assembly machine according to claim 5, characterized in that: The second bevel gear (19) is fixedly connected to a fixed column (20), the outer wall of the fixed column (20) is rotatably connected to the inside of the movable frame (15), the bottom end of the movable frame (15) is fixedly connected to a transmission gear (21), and the outer wall of the transmission gear (21) is meshed with the outer wall of the rack (14).
7. The insulating sleeve circular end assembly machine according to claim 6, characterized in that: The inner wall of the movable frame (15) is fixedly connected to a limiting frame (22), and the outer wall of the limiting frame (22) is fixedly connected to a third hydraulic cylinder (23). The output end of the third hydraulic cylinder (23) is fixedly connected to a push block (24), and the lower surface of the push block (24) is slidably connected to the inner wall of the limiting frame (22).
8. The insulating sleeve circular end assembly machine according to claim 7, characterized in that: The inner wall of the limiting frame (22) is fixedly connected to a storage box (25), the storage box (25) has a through groove (26) inside, the outer wall of the push block (24) is set on the inner wall of the through groove (26), and the inner wall of the limiting frame (22) is fixedly connected to a positioning cylinder (27).