Single-voltage chamber cabinet body assembly positioning tool

CN224709209UActive Publication Date: 2026-09-01SHANXI MINGKE INTELLIGENT ELECTRICAL AUTOMATION CO LTD
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Patent Information

Application Number
CN202522028766.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-09-01
Estimated Expiration
2035-09-22

AI Technical Summary

Technical Problem

[0003]目前的柜体组装多采用简易支撑架配合手动夹具的方式进行,易产生误差,导致柜体框架扭曲等问题,且多采用螺栓压板,需逐个拧紧,操作繁琐劳动强度大,夹紧力不均易造成结构变形,因此,我们提出了一种单变压室柜体组装定位工装

Benefits of technology

[0013]1、该种单变压室柜体组装定位工装,通过定位台内设由伺服电机驱动的蜗杆蜗轮传动机构,带动直齿轮旋转,进而通过齿条控制限位板移动。当柜体部件放置到位后,限位板可快速伸出将其定位,有效防止装配过程中因振动或外力导致的滑移,确保组装精度;

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Abstract

The utility model discloses a single variable pressure chamber cabinet body assembly positioning frock, including base, the both sides upper end of base all are fixedly connected with cabinet body, and the lower end fixed connection of between two cabinet bodies has operating table, and the upper end slidingly connected with the lifting platform between two cabinet bodies, and the inside of operating table and lifting platform all are rotatably connected with two -way screw rod, and the both sides of the lower end of lifting platform all are slidingly connected with positioning table, and the periphery of one of two -way screw rod is with positioning table screw connection, and the inside slidingly connected with the limiting plate of two positioning tables, and one side fixed connection of limiting plate has the rack, and the upper end of rack is engaged connection has the straight -toothed gear, and the side coaxial fixed connection of straight -toothed gear has worm wheel, the utility model discloses a single variable pressure chamber cabinet body assembly positioning frock, sets up the moving seat on operating table, drives the synchronous of locating piece to move towards or away from each other, and the cabinet body frame is contacted and clamped to the positioning table of upper end, and can adapt to different size components.
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Description

Technical Field

[0001] This utility model relates to the field of positioning tooling technology, specifically a positioning tooling for assembling a single transformer chamber cabinet. Background Technology

[0002] In power systems, single transformer cabinets (such as GGD, GCS, and MNS models) typically consist of a base, side panels, top panel, door panel, brackets, and internal electrical components. Their manufacturing process requires frame welding or bolting, and the assembly process demands high dimensional accuracy and positional consistency between components to ensure smooth subsequent installation and other procedures.

[0003] Currently, cabinet assembly often uses simple support frames with manual clamps, which is prone to errors and can lead to problems such as cabinet frame distortion. In addition, bolt pressure plates are often used, which need to be tightened one by one, making the operation cumbersome and labor-intensive. Uneven clamping force can also cause structural deformation. Therefore, we propose a positioning fixture for single transformer room cabinet assembly. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] This utility model discloses a single transformer room cabinet assembly and positioning fixture, comprising a base, cabinets fixedly connected to the upper ends of both sides of the base, an operating table fixedly connected to the lower end between the two cabinets, a lifting platform slidably connected to the upper end between the two cabinets, a double-acting screw rotatably connected inside the operating table and the lifting platform, positioning platforms slidably connected to the lower ends of the lifting platform on both sides, and the outer periphery of one of the double-acting screws is threadedly connected to the positioning platform, a limit plate slidably connected inside the two positioning platforms, a rack fixedly connected to one side of the limit plate, a spur gear meshing with the upper end of the rack, and a worm gear coaxially fixedly connected to one side of the spur gear.

[0006] As a preferred embodiment of this utility model, the lower end of the worm gear is connected to a worm, a servo motor is fixedly installed on the outer periphery of the positioning table, and the output end of the servo motor passes through the positioning table and is connected to the worm through a coupling.

[0007] As a preferred embodiment of this utility model, hydraulic rods are fixedly installed inside both cabinets. The output end of the hydraulic rods is fixedly connected to the lifting platform through a connecting block. A geared motor is fixedly installed at the lower outer side of the cabinet. The output end of the geared motor is connected to one of the bidirectional lead screws through a coupling.

[0008] As a preferred technical solution of this utility model, a bevel gear is fixedly connected to one end of each of the two bidirectional lead screws, and a bevel gear is meshed with the outer periphery of each of the two bevel gears. A connecting column is fixedly connected to the upper end of one of the bevel gears, and a sliding groove is opened on the outer periphery of the upper end of the connecting column. The interior of the other bevel gear is slidably connected to the sliding groove.

[0009] As a preferred technical solution of this utility model, both sides of the upper end of the operating table are slidably connected to movable seats, and the lower end of the movable seats is threadedly connected to one of the bidirectional lead screws. A micro motor is fixedly installed on the outer side of one end of each of the two movable seats, and the output ends of the two micro motors are connected to bidirectional threaded rods through a coupling.

[0010] As a preferred technical solution of this utility model, both ends of the outer periphery of the two bidirectional threaded rods are threaded with positioning blocks, and the upper ends of the four positioning blocks are provided with positioning angles.

[0011] As a preferred technical solution of this utility model, an air suction box is fixedly installed on the lower inner side of both cabinets, an air suction pump is fixedly installed on one side of the base, and a filter box is fixedly connected to the output end of the air suction pump. The output end of the filter box is connected to the two air suction boxes through a connecting pipe.

[0012] The beneficial effects of this utility model are:

[0013] 1. This single transformer cabinet assembly and positioning fixture uses a worm gear transmission mechanism driven by a servo motor within the positioning table to rotate a spur gear, which in turn controls the movement of the limit plate via a rack and pinion. Once the cabinet components are in place, the limit plate can quickly extend to position them, effectively preventing slippage due to vibration or external forces during assembly and ensuring assembly accuracy.

[0014] 2. This type of single transformer cabinet assembly and positioning fixture uses bevel gears and bevel gears in a vertical meshing transmission to ensure that the bidirectional lead screws in the operating table and the lifting platform can still maintain synchronous operation during the movement of the lifting platform;

[0015] 3. This single transformer cabinet assembly and positioning fixture uses a movable seat on the operating table to drive the positioning blocks to move synchronously in opposite directions or in opposite directions. It works in conjunction with the upper positioning platform to clamp the cabinet frame, and can accommodate parts of different sizes. This utility model has a simple and reasonable structure, novel design, and simple and convenient operation, and has high practical value. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a three-dimensional view of a single transformer chamber cabinet assembly and positioning fixture according to the present invention;

[0018] Figure 2 This is a schematic diagram of the connecting pipe structure of a single transformer chamber cabinet assembly and positioning fixture according to this utility model;

[0019] Figure 3 This is a schematic diagram of the spur gear structure of a single transformer chamber cabinet assembly and positioning fixture according to this utility model;

[0020] Figure 4 This is a schematic diagram of the connecting column structure of a single transformer chamber cabinet assembly and positioning fixture according to this utility model;

[0021] Figure 5 This is a schematic diagram of the bidirectional threaded rod structure of a single transformer chamber cabinet assembly and positioning fixture according to this utility model.

[0022] In the diagram: 1. Base; 2. Cabinet; 3. Operating table; 4. Lifting platform; 5. Two-way lead screw; 6. Positioning platform; 7. Limiting plate; 8. Rack; 9. Spur gear; 10. Worm gear; 11. Worm; 12. Worm; 13. Hydraulic rod; 14. Connecting block; 15. Gear motor; 16. Bevel gear; 17. Bevel gear; 18. Connecting column; 19. Slide groove; 20. Moving seat; 21. Micro motor; 22. Two-way threaded rod; 23. Positioning block; 24. Positioning angle; 25. Suction box; 26. Suction pump; 27. Filter box; 28. Connecting pipe. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] Example: Figures 1-5 As shown, this utility model discloses a single transformer room cabinet assembly and positioning fixture, including a base 1. Cabinets 2 are fixedly connected to the upper ends of both sides of the base 1. An operating table 3 is fixedly connected to the lower end between the two cabinets 2. A lifting platform 4 is slidably connected to the upper end between the two cabinets 2. Both the operating table 3 and the lifting platform 4 are rotatably connected to a double-acting screw 5. Positioning platforms 6 are slidably connected to both sides of the lower end of the lifting platform 4, and the outer periphery of one of the double-acting screws 5 is threadedly connected to the positioning platform 6. Limiting plates 7 are slidably connected inside the two positioning platforms 6. A rack 8 is fixedly connected to one side of the limiting plate 7. A spur gear 9 is meshed with the upper end of the rack 8. A worm gear 10 is coaxially fixedly connected to one side of the spur gear 9.

[0025] The lower end of the worm gear 10 is connected to the worm 11. A servo motor 12 is fixedly installed on the outer periphery of the positioning table 6. The output end of the servo motor 12 passes through the positioning table 6 and is connected to the worm 11 via a coupling. When the servo motor 12 is started, it drives the worm 11 to rotate, which in turn drives the worm gear 10 and the spur gear 9 to rotate. This causes the rack 8 to move the limit plate 7, thereby achieving automatic limiting and release of the top of the cabinet side panel placed on the operating table 3.

[0026] Hydraulic rods 13 are fixedly installed inside both cabinets 2. The output end of the hydraulic rods 13 is fixedly connected to the lifting platform 4 through the connecting block 14. A geared motor 15 is fixedly installed on the lower outer side of the cabinet 2. The output end of the geared motor 15 is connected to one of the two-way lead screws 5 through the coupling. By synchronously controlling the extension and retraction stroke of the hydraulic rods 13 on both sides, the lifting platform 4 can be raised and lowered smoothly, and its working height can be adjusted to facilitate the fixing of the top of the cabinet side panels of different heights.

[0027] Among them, bevel gears 16 are fixedly connected to one end of each of the two bidirectional lead screws 5, and bevel gears 17 are meshed with the outer periphery of each of the two bevel gears 16. A connecting column 18 is fixedly connected to the upper end of one of the bevel gears 17. A sliding groove 19 is opened on the outer periphery of the upper end of the connecting column 18, and the interior of the other bevel gear 17 is slidably connected to the sliding groove 19. Through the sliding engagement of the sliding groove 19 and the bevel gear 17, a sliding synchronous transmission structure is formed, so that the bevel gear 17 can maintain power transmission while moving up and down within the range of the upper end of the connecting column 18, ensuring that the bidirectional lead screws 5 in the operating table 3 and the lifting platform 4 can still operate synchronously during the movement of the lifting platform 4.

[0028] The upper sides of the operating table 3 are slidably connected to movable seats 20, and the lower end of the movable seats 20 is threadedly connected to one of the bidirectional lead screws 5. A micro motor 21 is fixedly installed on the outer side of one end of each of the two movable seats 20. The output ends of the two micro motors 21 are connected to bidirectional threaded rods 22 through a coupling. When the bidirectional lead screw 5 is rotated, the two movable seats 20 can move towards or away from each other along the operating table 3, which can limit the movement of cabinet side panels of different sizes.

[0029] Among them, the two bidirectional threaded rods 22 are threaded to both ends of the outer periphery with positioning blocks 23, and the upper ends of the four positioning blocks 23 are provided with positioning angles 24. The four positioning angles 24 are L-shaped groove structures, which are used to snap onto the corners of the cabinet side panels, beams or mounting brackets to achieve quick positioning and clamping.

[0030] Both cabinets 2 have suction boxes 25 fixedly installed on their inner lower ends, and a suction pump 26 is fixedly installed on one side of the base 1. The output end of the suction pump 26 is fixedly connected to a filter box 27, and the output end of the filter box 27 is connected to the two suction boxes 25 through a connecting pipe 28. The filter box 27 has an activated carbon layer inside to purify dusty air. After the suction pump 26 is started, a negative pressure zone can be formed around the operating table 3, which can effectively collect metal dust and harmful fumes generated by welding, grinding and other processes, suck them in and filter them to maintain a clean working environment.

[0031] Working Principle: In use, first place the bottom frame or side panel of the single transformer cabinet to be assembled on the operating platform 3. Based on the cabinet dimensions, start the reduction motor 15, which, through the bevel gear 16, bevel gear 17, and connecting column 18 transmission system, drives the bidirectional lead screw 5 within the operating platform 3 and the lifting platform 4 to rotate synchronously, moving the two movable seats 20 to the appropriate position. Then, start the micro motor 21, driving the bidirectional threaded rod 22 to rotate, causing the positioning angle 24 on the positioning block 23 to clamp the corners of the cabinet components, achieving initial fixation. Then, start the hydraulic rods 13 on both sides, which, through the connecting block 14, drive the lifting platform 4 to descend until it contacts the top of the positioning platform 6. During the lifting process, the connecting column 18 slides along the slide groove 19, ensuring the continuous meshing of the bevel gear 17. This allows the bidirectional lead screw 5 inside the lifting platform 4 to still drive the two positioning platforms 6 for relative position adjustment. Next, the servo motor 12 is activated, driving the worm gear 11 and worm wheel 10 to rotate the spur gear 9. This causes the rack 8 to push the limit plate 7, thus securing the cabinet component inside the positioning platform 6. Combined with the positioning angle 24, this limits the cabinet component, preventing lateral displacement during assembly and ensuring positioning accuracy for assembly of the cabinet parts. Throughout the assembly process, the suction pump 26 is activated, continuously extracting dust from the work area through the suction box 25. It also collects metal dust and harmful fumes generated during welding, grinding, and other processes. After purification by the filter box 27, these are released into the atmosphere, protecting the health of operators and the workshop environment.

[0032] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A single transformer room cabinet assembly and positioning fixture, comprising a base (1), characterized in that, The upper ends of both sides of the base (1) are fixedly connected to cabinets (2), the lower ends of the two cabinets (2) are fixedly connected to an operating table (3), the upper ends of the two cabinets (2) are slidably connected to a lifting platform (4), the operating table (3) and the lifting platform (4) are rotatably connected to a two-way screw (5), the lower ends of the lifting platform (4) are slidably connected to positioning platforms (6), and the outer periphery of one of the two-way screws (5) is threadedly connected to the positioning platform (6). The two positioning platforms (6) are slidably connected to a limiting plate (7), a rack (8) is fixedly connected to one side of the limiting plate (7), a spur gear (9) is meshed with the upper end of the rack (8), and a worm gear (10) is coaxially fixedly connected to one side of the spur gear (9).

2. The single transformer room cabinet assembly and positioning fixture according to claim 1, characterized in that, The lower end of the worm gear (10) is connected to the worm (11) for transmission. A servo motor (12) is fixedly installed on the outer periphery of the positioning table (6), and the output end of the servo motor (12) passes through the positioning table (6) and is connected to the worm (11) for transmission through a coupling.

3. The single transformer room cabinet assembly and positioning fixture according to claim 1, characterized in that, Hydraulic rods (13) are fixedly installed inside both cabinets (2). The output end of the hydraulic rods (13) is fixedly connected to the lifting platform (4) through a connecting block (14). A geared motor (15) is fixedly installed at the lower outer side of the cabinet (2). The output end of the geared motor (15) is connected to one of the bidirectional lead screws (5) through a coupling.

4. The single transformer room cabinet assembly and positioning fixture according to claim 1, characterized in that, One end of each of the two bidirectional lead screws (5) is fixedly connected to a bevel gear (16), and the outer periphery of each of the two bevel gears (16) is meshed with a bevel gear (17). The upper end of one of the bevel gears (17) is fixedly connected to a connecting post (18), and the upper end of the connecting post (18) is provided with a sliding groove (19). The interior of the other bevel gear (17) is slidably connected to the sliding groove (19).

5. The single transformer room cabinet assembly and positioning fixture according to claim 1, characterized in that, The upper sides of the operating table (3) are slidably connected to movable seats (20), and the lower end of the movable seats (20) is threadedly connected to one of the bidirectional lead screws (5). A micro motor (21) is fixedly installed on the outer side of one end of each of the two movable seats (20), and the output ends of the two micro motors (21) are connected to a bidirectional threaded rod (22) through a coupling.

6. The single transformer room cabinet assembly and positioning fixture according to claim 5, characterized in that, Both ends of the two bidirectional threaded rods (22) are threaded with positioning blocks (23), and the upper ends of the four positioning blocks (23) are provided with positioning angles (24).

7. The single transformer room cabinet assembly and positioning fixture according to claim 1, characterized in that, An air suction box (25) is fixedly installed on the lower inner side of each of the two cabinets (2). An air suction pump (26) is fixedly installed on one side of the base (1). A filter box (27) is fixedly connected to the output end of the air suction pump (26). The output end of the filter box (27) is connected to the two air suction boxes (25) through a connecting pipe (28).