A modular electromechanical support installation device for wells
Patent Information
- Application Number
- CN202521747200.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0002]在管井内安装管线的时候,常需要将建筑结构围护墙体与机电管线共同吊装才能完成装配式安装,但是在安装过程中,往往存在以下问题:(1)整体重量过大,安全系数过低,且需协调大型机械进行吊装;(2)狭小场地中模块旋转角度受限,易碰撞既有结构;(3)管线预装后重心偏移,存在倾覆风险
[0019]通过导向槽的设置,保证了整体系统的吊装稳定性与准确性,通过导向块的设置,保证系统的连贯性,利用螺栓连接进行管线组模块与预埋件的连接,保证系统整体稳定性。
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Figure CN224709316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to pipeline installation structures, specifically to a technology for pipeline installation with a guiding installation function. Background Technology
[0002] When installing pipelines in a manhole, it is often necessary to hoist the building structure and the electromechanical pipelines together to complete the prefabricated installation. However, the following problems often exist during the installation process: (1) The overall weight is too large, the safety factor is too low, and large machinery needs to be coordinated for hoisting; (2) The rotation angle of the module is limited in a narrow space, and it is easy to collide with the existing structure; (3) The center of gravity shifts after the pipeline is pre-installed, and there is a risk of overturning.
[0003] To address this technical challenge, a guide structure can be pre-installed during pipeline installation within the well, serving as a guide for smoother installation. However, existing guide structures also suffer from issues such as unreasonable structural design, overly complex structures, or susceptibility to guide deviations during installation. Utility Model Content
[0004] Therefore, the technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and thus provide a technology for pipeline installation with a guiding installation function.
[0005] To achieve the above objectives, this utility model provides a modular electromechanical support installation device for wells, including a base plate, a support bracket, a guide groove, and a guide block;
[0006] The base plate is used to fix it inside the well; multiple support brackets are arranged vertically at intervals on the base plate; the guide groove is located on an adjacent side of the multiple support brackets, the guide groove is set on the base plate, and the guide groove has a cut-out portion, which is located above the adjacent support bracket.
[0007] The guide block is installed at the cut-out portion, and the guide block has a guide slope, the lower end of which is close to the bracket support;
[0008] The guide block has positioning features, and the guide groove has matching features that match the positioning features of the guide block, so as to achieve fixed position positioning.
[0009] In a preferred embodiment, the positioning feature is an insertion rod, and the top of the guide groove has an insertion hole as the mating feature, wherein the insertion rod is positioned in conjunction with the insertion hole.
[0010] A preferred embodiment is that there are four sets of insertion rods, with two sets of insertion rods distributed on each side, and the guide groove has insertion holes corresponding to the insertion rods.
[0011] In a preferred embodiment, the positioning feature is a protruding block, and the tops of the two vertical walls of the guide groove form a gap space, which is the mating feature, and the protruding block mates with the gap space.
[0012] In a preferred embodiment, the guide block has a mounting portion, and one side of the guide groove has a fixing portion, the fixing portion cooperating with the mounting portion to allow the guide block and the guide groove to engage.
[0013] In a preferred embodiment, the mounting portion has engaging walls on both sides below, which form the positioning feature, and the fixing portion on one side of the guide groove is the mating feature, wherein the engaging walls engage and lock tightly with the fixing portion.
[0014] In a preferred embodiment, the mounting part has a mounting hole, the fixing part has a fixing hole, and the mounting hole and the fixing hole are fixedly connected by bolts.
[0015] A preferred embodiment is that bolt holes are pre-drilled on the upright plate of the support bracket for fixing the pipeline assembly support.
[0016] In a preferred embodiment, the pipeline assembly support has a pipeline assembly, a fixed annular portion, and a support fixing end, wherein the support fixing end is fixed to the support bracket.
[0017] A preferred approach is to construct the foundation slab, support bracket, guide groove, and guide block based on BIM.
[0018] The beneficial effects of this utility model are as follows:
[0019] The guide groove ensures the stability and accuracy of the overall system during hoisting, the guide block ensures the continuity of the system, and the bolt connection is used to connect the pipeline module and the embedded parts to ensure the overall stability of the system.
[0020] When setting up the guide block, positioning is difficult, which is not conducive to guiding the slope later. Here, by setting positioning features and mating features, the position of the guide block is accurately positioned and accidental movement is avoided, making it easier to fix later. This is also conducive to the precise guidance of the slope. Attached Figure Description
[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the installation structure of this utility model;
[0023] Figure 2 This is a partially enlarged structural schematic diagram of the bracket and guide groove of this utility model;
[0024] Figure 3 This is a schematic diagram of the guide block structure of this utility model;
[0025] Figure 4 This is a schematic diagram of the guide groove part of this utility model;
[0026] Figure 5 This is a schematic diagram of the guide block structure of this utility model;
[0027] Figure 6 This is a schematic diagram of the guide block structure of this utility model;
[0028] Figure 7 This is a schematic diagram of the installation structure of the pipeline group support part of this utility model.
[0029] Explanation of reference numerals in the attached figures:
[0030] 10-Basic Board;
[0031] 20-Bracket support; 21-Bolt hole; 22-Upright plate;
[0032] 30 - Guide groove; 31 - Cutout; 32 - Fixing part; 33 - Fixing hole;
[0033] 40 - Guide block; 41 - Guide slope; 42 - Mounting part; 43 - Mounting hole;
[0034] 50 - Pipeline assembly support; 51 - Pipeline assembly; 52 - Fixed annular portion; 53 - Support fixing end;
[0035] 60 - Positioning feature; 61 - Insertion rod; 62 - Protrusion; 63 - Engaging wall;
[0036] 70 - Fitting feature; 71 - Insertion hole; 72 - Spacing space. Detailed Implementation
[0037] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0038] Example 1:
[0039] like Figure 1 , Figure 2 As shown, this utility model provides a modular electromechanical support installation device for wells, including a base plate 10, a support bracket 20, a guide groove 30, and a guide block 40;
[0040] The base plate 10 is used to fix it inside the well; multiple support brackets 20 are arranged vertically at intervals on the base plate 10; the guide groove 30 is located on an adjacent side of the multiple support brackets 20, the guide groove 30 is provided on the base plate 10, and the guide groove 30 has a cut-out portion 31, which is located above the adjacent support bracket 20.
[0041] The guide block 40 is installed at the position of the cut-out portion 31. The guide block 40 has a guide slope 41, and the lower end of the guide slope 41 is close to the bracket support 20.
[0042] The guide block 40 has a positioning feature 60, and the guide groove 30 has a mating feature 70 that matches the positioning feature 60 of the guide block 40, so as to achieve fixed position positioning.
[0043] When setting up the guide block 40, it is difficult to position it, which is not conducive to the subsequent guidance of the inclined plane. Here, by setting the positioning feature 60 and the mating feature 70, the position of the guide block 40 is accurately positioned and accidental movement is avoided, which facilitates the later fixing and is also conducive to the precise guidance of the inclined plane.
[0044] A preferred solution is, as Figure 3 , Figure 4 As shown, the positioning feature 60 is an insertion rod 61, and the top of the guide groove 30 (at the position of the cut portion 31) has an insertion hole 71 as the mating feature 70. The insertion rod 61 is positioned by mating with the insertion hole 71. The quick mating of the insertion rod 61 and the insertion hole 71 allows the guide block 40 to be quickly positioned by mating with the cut portion 31 of the guide groove 30, avoiding accidental movement and making the positioning very accurate.
[0045] In a preferred embodiment, the insertion rods 61 are in four sets, with two sets of insertion rods 61 distributed on each side, and the guide groove 30 has insertion holes 71 corresponding to the insertion rods 61.
[0046] Example 2:
[0047] A preferred solution is, as Figure 4 , Figure 5 As shown, the positioning feature 60 is a protruding block 62, and the top of the two vertical walls of the guide groove 30 forms a gap space 72. The gap space 72 is the mating feature 70, and the protruding block 62 mates with the gap space 72.
[0048] The cooperation between the protruding block 62 and the space 72 makes the positioning more accurate and the structure stronger, avoiding positional deviation caused by left and right swaying and movement.
[0049] In a preferred embodiment, the guide block 40 has a mounting portion 42, and one side of the guide groove 30 has a fixing portion 32, the fixing portion 32 cooperating with the mounting portion 42 to enable the guide block 40 and the guide groove 30 to cooperate.
[0050] Example 3:
[0051] A preferred solution is, as Figure 6 As shown, the mounting part 42 has locking walls 63 on both sides of its lower surface, which form the positioning feature 60. The fixing part 32 on one side of the guide groove 30 is the mating feature 70. The locking walls 63 and the fixing part 32 are engaged and locked together.
[0052] The engagement between the locking wall 63 and the fixing part 32 on the side further enhances the overall structural strength and ensures accurate positioning.
[0053] It should be noted that the above-mentioned multiple positioning features and coordination features can be used individually or in combination. The strength is maximized and the effect is best when the features are combined.
[0054] In a preferred embodiment, the mounting part 42 has a mounting hole 43, and the fixing part 32 has a fixing hole 33. The mounting hole 43 and the fixing hole 33 are fixedly connected by bolts. Positioning is first achieved through feature positioning, ensuring precision. Then, the bolts are used to secure the mounting part 42 and the fixing part 32, thus connecting and fixing them together with fasteners and further preventing misalignment.
[0055] A preferred solution is, as Figure 2 , Figure 7As shown, bolt holes 21 are reserved on the upright plate 22 of the bracket support 20, and the bolt holes 21 are used to fix the pipeline group bracket 50.
[0056] In a preferred embodiment, the pipeline assembly support 50 has a pipeline assembly 51, a fixed annular portion 52, and a support fixing end 53, wherein the support fixing end 53 is fixed to the support bracket 20.
[0057] A preferred approach is to construct the base plate 10, support bracket 20, guide groove 30, and guide block 40 using BIM.
[0058] The specific usage steps are as follows:
[0059] The base plate 10 is fixedly installed in the pipe well. The related pipeline group 51 of the electromechanical equipment is fixed in the fixed ring part 52 of the pipeline group support 50. Then the entire pipeline group support 50 is hoisted and sent in from the top, that is, it moves down along the guide groove 30. When it moves to the guide block 40, it is guided by the guide inclined surface 41 and moved into the groove of the side support bracket 20, so that the support fixing end 53 of the pipeline group support 50 is engaged in the groove.
[0060] The bracket is then fixed by screws through the pre-drilled bolt holes 21 on the upright plate 22 of the bracket support 20, and the bracket fixing end 53 is connected and fixed to the bracket support 20.
[0061] Each base plate 10 is equipped with multiple sets of support brackets 20, allowing for the installation of multiple sets of pipeline support brackets 50. In practical applications, the lower pipeline support brackets 50 are installed first, followed by the installation of guide blocks 40 at different heights from bottom to top for guidance.
[0062] Each bracket 20 can be used to install pipeline group brackets 50. The upper and lower pipeline groups can be aligned without affecting each other. They are hoisted layer by layer, starting from the bottom group and moving upwards in sequence, thus forming an integrated vertical pipeline for line layout and protection.
[0063] Because the structural model above is constructed using BIM, the dimensions of the workpiece are accurate, and installation is easy. BIM (Building Information Modeling) is a 3D modeling method based on digital technology. It integrates geometric, physical, and functional information throughout the entire building lifecycle (planning, design, construction, and operation) to form an interactive digital model. It is not only a 3D visualization tool but also a platform for collaborative work and data management. This technology is existing, and its specific working principles and usage will not be elaborated upon here.
[0064] Within the confined space of the pipe shaft, the heavy weight of the pipeline assembly makes manual alignment and installation labor-intensive and prone to inaccurate positioning and damage due to frequent rigid contact of components. The guide groove 30 and guide block 40 effectively guide the installation, ensuring accurate positioning and eliminating the need for manual assistance. This allows the pipeline assembly support 50 to smoothly enter and be positioned within the support holder 20, completing the installation process. The design is simple and convenient, avoiding the need for manual movement within the space, significantly reducing working time and improving installation efficiency.
[0065] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A modular electromechanical support installation device for a well, comprising a base plate (10), a support bracket (20), and a guide groove (30); in, The base plate (10) is used to fix it inside the well; multiple support brackets (20) are arranged vertically at intervals on the base plate (10); the guide groove (30) is located on an adjacent side of the multiple support brackets (20), the guide groove (30) is set on the base plate (10), and the guide groove (30) has a cut (31) above the adjacent support bracket (20); A guide block (40) is installed at the cutout (31). The guide block (40) has a guide slope (41), and the lower end of the guide slope (41) is close to the bracket support (20). The guide block (40) is characterized by having a positioning feature (60), and the guide groove (30) has a matching feature (70) that matches the positioning feature (60) of the guide block (40) to achieve fixed position positioning.
2. The modular electromechanical support installation device for wells according to claim 1, characterized in that, The positioning feature (60) is an insertion rod (61), and the top of the guide groove (30) has an insertion hole (71) as the mating feature (70), and the insertion rod (61) is positioned in conjunction with the insertion hole (71).
3. The modular electromechanical support installation device for wells according to claim 2, characterized in that, The insertion rods (61) are in four sets, with two sets of insertion rods (61) distributed on each side. The guide groove (30) has an insertion hole (71) corresponding to the insertion rod (61).
4. The modular electromechanical support installation device for wells according to claim 1, characterized in that, The positioning feature (60) is a protrusion (62), and the top of the two vertical walls of the guide groove (30) forms a space (72), which is the mating feature (70), and the protrusion (62) mates with the space (72).
5. The modular electromechanical support installation device for wells according to claim 1, characterized in that, The guide block (40) has a mounting part (42), and a fixing part (32) is provided on one side of the guide groove (30). The fixing part (32) cooperates with the mounting part (42) to cooperate the guide block (40) and the guide groove (30).
6. The modular electromechanical support installation device for wells according to claim 5, characterized in that, The mounting part (42) has locking walls (63) on both sides below, which form the positioning feature (60). The fixing part (32) on one side of the guide groove (30) is the mating feature (70). The locking wall (63) and the fixing part (32) are engaged and locked together.
7. The modular electromechanical support installation device for wells according to claim 5, characterized in that, The mounting part (42) has a mounting hole (43), and the fixing part (32) has a fixing hole (33). The mounting hole (43) and the fixing hole (33) are fixedly connected by bolts.
8. The modular electromechanical support installation device for wells according to claim 1, characterized in that, Bolt holes (21) are reserved on the upright plate (22) of the bracket support (20), and the bolt holes (21) are used to fix the pipeline group bracket (50).
9. The modular electromechanical support installation device for wells according to claim 8, characterized in that, The pipeline group support (50) has a pipeline group (51), a fixed annular part (52) and a support fixing end (53), and the support fixing end (53) is fixed to the support bracket (20).
10. The modular electromechanical support installation device for wells according to any one of claims 5 to 9, characterized in that, The base plate (10), support bracket (20), guide groove (30) and guide block (40) are constructed based on BIM.