A waterproof electrical control box for unmanned forklifts
Patent Information
- Application Number
- CN202521625060.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-08-30
- Filing Date
- 2025-08-01
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-01
AI Technical Summary
[0003]本实用新型的目的在于提供一种无人叉车用防水电控箱,以解决现有技术中无人叉车在冷库等低温高湿环境下,因电控箱防水性能不足,导致线束线头与电器件易受冷凝水影响,进而引发控制系统故障的问题
[0014]1.防水性能优异。通过电控箱体与电控箱门的直角翻边设计、环形海绵胶条的密封以及对称分布的锁扣的锁紧作用,形成了可靠的密闭性连接,能够有效阻挡冷库环境中的冷凝水进入电控箱内部,保护了电器件和线束线头免受冷凝水的影响,降低了短路、接触不良等故障的发生概率。
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Figure CN224709899U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of unmanned forklift technology, and in particular to a waterproof electrical control box for unmanned forklifts. Background Technology
[0002] With the rapid development of the logistics industry, unmanned forklifts have been widely used in warehousing and material handling. However, in special environments such as cold storage, the normal operation of unmanned forklifts faces severe challenges. Most existing unmanned forklifts are modified from forklifts used in ordinary scenarios, requiring the addition of numerous sensors to detect the external environment and their own operational status. The data collected by these sensors is connected to industrial control computers, power supplies, switches, and other electrical components via wiring harnesses. However, in special usage scenarios such as cold storage, where temperatures are low and humidity is high, the low temperature of the external environment causes moisture in the air to easily condense on the wire ends and surfaces of various electrical components. After prolonged operation in such low-temperature, high-humidity environments, condensation can cause short circuits, poor contact, and other problems, severely affecting the stability of the unmanned forklift control system and even leading to system failure. Currently, ordinary electrical control boxes lack effective waterproof structural designs and cannot withstand the intrusion of condensation in cold storage environments, making it difficult to meet the usage requirements of unmanned forklifts in this scenario. Therefore, designing an unmanned forklift electrical control box with good waterproof performance is particularly necessary. Utility Model Content
[0003] The purpose of this invention is to provide a waterproof electrical control box for unmanned forklifts, addressing the problem in existing technologies where insufficient waterproofing of the electrical control box in low-temperature, high-humidity environments such as cold storage leads to condensation affecting wiring harnesses and electrical components, causing control system malfunctions. Through a rational structural design and the selection of waterproof components, effective protection of the electrical control system is achieved, improving the stability and reliability of the unmanned forklift in special environments.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A waterproof electrical control box for an unmanned forklift includes an unmanned forklift body, a mounting bracket, an electrical control box body, and electrical components. The mounting bracket is fixedly installed on the unmanned forklift body. The electrical control box body is mounted on the mounting bracket, and the electrical components are located inside the electrical control box body and connected to external wiring harnesses through waterproof interfaces on the electrical control box body. The electrical control box body includes an electrical control box body, an electrical control box door, a sponge strip, a latch, a waterproof power cable connector, a waterproof network cable connector, a waterproof HDMI adapter, and a waterproof USB adapter. The electrical control box body and the electrical control box door are connected by a latch, and a sponge strip is provided at the connection point. Both the edges of the electrical control box body and the electrical control box door adopt a right-angle flange design. The waterproof power cable connector, waterproof network cable connector, waterproof HDMI adapter, and waterproof USB adapter are all installed on the electrical control box body.
[0006] Furthermore, the electrical components are connected to the inner ends of the waterproof wire-to-plug, waterproof network cable-to-plug, waterproof HDMI adapter, and waterproof USB adapter via internal wiring harnesses, and the external sensors are connected to the outer ends of each waterproof interface via external wiring harnesses.
[0007] Furthermore, the main body of the electrical control box is detachably connected to the body of the unmanned forklift via a mounting bracket.
[0008] Furthermore, the sponge strip has a ring structure and is attached around the outer periphery of the right-angle flange of the electrical control box. When the electrical control box and the electrical control box door are locked together by the latch, the sponge strip is compressed between the right-angle flange of the electrical control box and the electrical control box door.
[0009] Furthermore, the mounting bracket is fixed to a preset position on the unmanned forklift vehicle body by welding or bolting.
[0010] Furthermore, the main body of the electrical control box is mounted on the mounting bracket by bolts.
[0011] Furthermore, the right-angle flange lengths of the electrical control box body and the electrical control box door are 20mm and 18mm, respectively.
[0012] Furthermore, the number of latches is two, symmetrically distributed on the left and right sides of the connection edge between the electrical control box and the electrical control box door.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. Excellent waterproof performance. Through the right-angle flange design of the electrical control box body and door, the sealing of the ring-shaped sponge strip, and the locking effect of the symmetrically distributed buckles, a reliable airtight connection is formed, which can effectively prevent condensation water in the cold storage environment from entering the electrical control box, protecting electrical components and wiring harness ends from the influence of condensation water, and reducing the probability of faults such as short circuits and poor contact.
[0015] 2. Stable and reliable connection. Electrical components are connected to the inner ends of each waterproof interface via internal wiring harnesses, while external sensors are connected to the outer ends of each waterproof interface via external wiring harnesses. This connection method not only ensures the stability of signal transmission, but also ensures that each waterproof interface itself has good waterproof performance, further enhancing the overall waterproof effect of the electrical control box.
[0016] 3. Convenient installation and maintenance. The main body of the electrical control box is detachably connected to the unmanned forklift body via a mounting bracket. The main body of the electrical control box and the mounting bracket are connected by bolts. The mounting bracket and the unmanned forklift body can be fixed by welding or bolts. These designs make the installation, disassembly and maintenance of the electrical control box more convenient and faster, reducing the later maintenance costs.
[0017] 4. Reasonable structural design. The right-angle flange lengths of the electrical control box body and the electrical control box door are set to 20mm and 18mm respectively, and the number of latches is 2 and symmetrically distributed on the left and right. These detailed designs make the electrical control box structure compact and the stress evenly distributed, ensuring the overall stability and sealing. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model. In the drawings:
[0019] Figure 1 is a perspective view of the overall structure of an embodiment of this utility model;
[0020] Figure 2 is a schematic diagram of the main structure of the electrical control box according to an embodiment of the present utility model;
[0021] Figure 3 This is an enlarged view of the right-angle flange structure of an embodiment of this utility model;
[0022] In the diagram: 1 - Unmanned forklift, 2 - Mounting bracket, 3 - Electrical control box body, 4 - Electrical components, 5 - Electrical control box body, 6 - Electrical control box door, 7 - Sponge strip, 8 - Lock, 9 - Waterproof wire to plug, 10 - Waterproof network cable to plug, 11 - Waterproof HDMI adapter, 12 - Waterproof USB adapter, 13 - Right-angle flange. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.
[0026] refer to Figure 1 and Figure 2 A waterproof electrical control box for an unmanned forklift includes an unmanned forklift body 1, a mounting bracket 2, an electrical control box body 3, and electrical components 4. The mounting bracket 2 is fixed to a preset position on the unmanned forklift body 1 by welding, and the electrical control box body 3 is bolted to the mounting bracket 2, realizing a detachable connection between the electrical control box body 3 and the unmanned forklift body 1.
[0027] refer to Figure 2 and Figure 3 The main body 3 of the electrical control box includes an electrical control box body 5, an electrical control box door 6, a sponge strip 7, latches 8, waterproof power cord plugs 9, waterproof network cable plugs 10, a waterproof HDMI adapter 11, and a waterproof USB adapter 12. Both the electrical control box body 5 and the electrical control box door 6 feature right-angle flanges 13, with the right-angle flange 13 of the electrical control box body 5 being 20mm long and the right-angle flange 13 of the electrical control box door 6 being 18mm long. The sponge strip 7 has a ring structure and is wrapped around the outer periphery of the right-angle flange 13 of the electrical control box body 5. The electrical control box body 5 and the electrical control box door 6 are connected by two latches 8, which are symmetrically distributed on the left and right sides of the connection edge between the electrical control box body 5 and the electrical control box door 6. When the latches 8 are locked, the sponge strip 7 is compressed between the right-angle flanges 13 of the electrical control box body 5 and the electrical control box door 6, forming a sealed connection.
[0028] Waterproof cable plug 9, waterproof network cable plug 10, waterproof HDMI adapter 11, and waterproof USB adapter 12 are all mounted on the electrical control box 5. Electrical components 4 are located inside the main body 3 of the electrical control box and are connected to the inner ends of the waterproof cable plug 9, waterproof network cable plug 10, waterproof HDMI adapter 11, and waterproof USB adapter 12 via internal wiring harnesses. External sensors are connected to the outer ends of each waterproof interface via external wiring harnesses.
[0029] In practical use, the waterproof electrical control box for unmanned forklifts effectively prevents condensation from entering the interior of cold storage environments, protecting the electrical components 4 and wiring harness ends from normal operation and improving the stability and reliability of the unmanned forklift in low-temperature and humid environments. When maintenance of the electrical control box is required, simply remove the main body 3 of the electrical control box from the mounting bracket 2 and open the latch 8 to inspect or replace the internal electrical components 4, making the operation convenient.
[0030] Through the above specific implementation methods, the waterproof electrical control box for unmanned forklifts of this utility model can effectively meet the usage requirements in low-temperature and high-humidity environments such as cold storage, improve the stability and reliability of unmanned forklift operation, reduce maintenance costs, and has good application prospects.
[0031] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. For those skilled in the art, this utility model can have various improvements and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A waterproof electrical control box for an unmanned forklift, characterized in that, The system includes an unmanned forklift body (1), a mounting bracket (2), an electrical control box body (3), and electrical components (4). The mounting bracket (2) is fixedly installed on the unmanned forklift body (1). The electrical control box body (3) is installed on the mounting bracket (2). The electrical components (4) are located inside the electrical control box body (3) and are connected to external wiring harnesses through waterproof interfaces on the electrical control box body (3). The electrical control box body (3) includes an electrical control box body (5), an electrical control box door (6), a sponge strip (7), a latch (8), a waterproof wire-to-plug pair (9), a waterproof network cable-to-plug pair (10), a waterproof HDMI adapter (11), and a waterproof USB adapter. Adapter (12); The electrical control box (5) and the electrical control box door (6) are connected by a latch (8), and a sponge strip (7) is provided at the connection point. The edges of the electrical control box (5) and the electrical control box door (6) are designed with right-angle flanges (13); The waterproof wire plug (9), the waterproof network cable plug (10), the waterproof HDMI adapter (11) and the waterproof USB adapter (12) are all installed on the electrical control box (5).
2. The waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The electrical components (4) are connected to the inner ends of the waterproof wire-to-plug (9), waterproof network cable-to-plug (10), waterproof HDMI adapter (11), and waterproof USB adapter (12) via internal wiring harnesses, and the external sensors are connected to the outer ends of each waterproof interface via external wiring harnesses.
3. The waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The main body (3) of the electrical control box is detachably connected to the body (1) of the unmanned forklift via the mounting bracket (2).
4. A waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The sponge strip (7) has a ring structure and is pasted around the outer periphery of the right-angle flange (13) of the electrical control box (5). When the electrical control box (5) and the electrical control box door (6) are locked together by the latch (8), the sponge strip (7) is compressed between the right-angle flange (13) of the electrical control box (5) and the electrical control box door (6).
5. A waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The mounting bracket (2) is fixed to a preset position on the unmanned forklift body (1) by welding or bolting.
6. A waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The main body (3) of the electrical control box is mounted on the mounting bracket (2) by bolts.
7. A waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The lengths of the right-angle flanges (13) of the electrical control box (5) and the electrical control box door (6) are 20mm and 18mm, respectively.
8. A waterproof electrical control box for an unmanned forklift according to claim 1, characterized in that, The number of latches (8) is 2, and they are symmetrically distributed on the connecting edge of the electrical control box (5) and the electrical control box door (6).