Multifunctional adjusting tool for cigarette making machine
Patent Information
- Application Number
- CN202521875351.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0004]然而,这种依赖人工经验的调整方式存在明显不足:一方面,手感和目视观察的主观性强,难以精准控制导轨的位置精度,易导致调整过度或不足,影响滤嘴传送的稳定性,甚至可能因位置偏差引发设备卡滞、滤嘴损坏等问题;另一方面,调整过程依赖操作人员的技能熟练度,不同人员的调整结果一致性差,且调整效率低,需反复试调,增加了设备停机时间,影响生产连续性
[0022]本实用新型的实施例中所提供的一种卷烟机多功能调整工装,固定板通过固定杆组与卷烟机上加速辊轮和汇合辊轮上的螺母固定连接,在调整前实现对固定板的固定,避免了因设备振动或操作人员手部晃动导致的调整偏差;调整杆沿调整孔滑动的轨迹固定,能精准控制导轨的移动方向和距离,减少调整过度或不足的情况。
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Figure CN224710491U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of cigarette equipment, specifically relating to a multi-functional adjustment fixture for a cigarette machine. Background Technology
[0002] In the filter conveying system of the ZJ118 cigarette machine, the connecting guide rail between the accelerating roller and the converging roller is a key component for conveying cigarette filters, and its positional accuracy directly affects the stability and continuity of filter conveying. Due to the continuous contact between the connecting guide rail and the filter during long-term operation, wear occurs, causing the guide rail to shift position. Therefore, its position needs to be adjusted periodically to ensure production quality.
[0003] Currently, the industry still uses the traditional method to adjust the connecting guide rail: maintenance personnel rely on their personal experience to adjust the force by touch, observe the position of the guide rail with their naked eyes, and manually operate the adjusting rod to adjust the tightness of the fixing nut of the connecting guide rail, thereby correcting the position of the guide rail.
[0004] However, this adjustment method, which relies on manual experience, has obvious shortcomings: on the one hand, the subjectivity of touch and visual observation is strong, making it difficult to accurately control the positional accuracy of the guide rail, which can easily lead to over- or under-adjustment, affecting the stability of filter tip delivery, and may even cause equipment jamming and filter tip damage due to positional deviation; on the other hand, the adjustment process depends on the skill level of the operators, and the adjustment results of different personnel are inconsistent, and the adjustment efficiency is low, requiring repeated trial adjustments, which increases equipment downtime and affects production continuity. Utility Model Content
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
[0006] To address the aforementioned problems, this application provides a multi-functional adjustment fixture for a cigarette rolling machine, comprising:
[0007] A fixing plate is provided with adjustment holes;
[0008] An adjusting rod, which passes through the adjusting hole and is connected to the guide rail;
[0009] A fixing rod assembly is provided on the fixing plate and connected to the cigarette rolling machine. The fixing rod assembly fixes the fixing plate on the cigarette rolling machine. The adjusting rod slides on the fixing plate to adjust the position of the guide rail on the cigarette rolling machine.
[0010] Optionally, the fixing rod assembly includes at least one first fixing rod and at least one second fixing rod, with the first ends of the first fixing rod and the second fixing rod connected to the fixing plate and the second ends of the first fixing rod and the second fixing rod connected to the cigarette rolling machine.
[0011] Optionally, the second ends of the first fixing rod and the second fixing rod are threadedly connected to the cigarette machine.
[0012] Optionally, the fixing plate has a first mounting hole and a second mounting hole, the first fixing rod is disposed in the first mounting hole, and the second fixing rod is disposed in the second mounting hole.
[0013] Optionally, the fixing rod assembly further includes:
[0014] The first limiting member is disposed on the fixing plate and is used to fix the first fixing rod;
[0015] The second limiting member is disposed on the fixing plate and is used to fix the second fixing rod.
[0016] Optionally, the first limiting member and the second limiting member are screws, and the first limiting member and the second limiting member are disposed on the side wall of the fixing plate.
[0017] Optionally, the adjustment hole is an elongated structure.
[0018] Optionally, a scale is provided on the fixing plate and on one side of the adjustment hole.
[0019] Optionally, a dial indicator may also be included, which is disposed on the side wall of the fixed plate.
[0020] Optionally, the fixing plate is further provided with a sleeve, and the dial indicator is disposed on the sleeve.
[0021] Beneficial effects
[0022] The embodiment of this utility model provides a multi-functional adjustment fixture for a cigarette machine. The fixing plate is fixedly connected to the nuts on the accelerating roller and the converging roller of the cigarette machine through a fixing rod assembly. The fixing plate is fixed before adjustment, avoiding adjustment deviations caused by equipment vibration or operator hand shaking. The adjusting rod is fixed along the trajectory of the adjusting hole, which can accurately control the movement direction and distance of the guide rail, reducing over- or under-adjustment. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is the main view of the present invention.
[0025] Figure 3 This is a rear view structural diagram of the present invention.
[0026] The reference numerals in the attached figures are as follows:
[0027] 1. Fixing plate; 2. Adjusting hole; 3. Adjusting rod; 4. Fixing rod assembly; 41. First fixing rod; 42. Second fixing rod; 43. First limiting component; 44. Second limiting component; 5. Scale; 6. Dial indicator; 7. Sleeve. Detailed Implementation
[0028] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0030] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0032] See also Figure 1-3 As shown, an embodiment of this application provides a multi-functional adjustment fixture for a cigarette machine, comprising:
[0033] Fixed plate 1, wherein an adjustment hole 2 is provided on the fixed plate 1;
[0034] Adjusting rod 3, which passes through the adjusting hole 2 and is connected to the guide rail;
[0035] A fixing rod assembly 4 is disposed on the fixing plate 1 and connected to the cigarette rolling machine. The fixing rod assembly 4 fixes the fixing plate 1 on the cigarette rolling machine. The adjusting rod 3 slides on the fixing plate 1 to adjust the position of the guide rail on the cigarette rolling machine.
[0036] Specifically, the fixing plate 1 is a plate-shaped structure that provides the mounting base for the adjusting rod 3 and the fixing rod assembly 4. The fixing rod assembly 4 is mounted on the fixing plate 1 and connected to the nuts on the accelerating roller and the converging roller of the cigarette machine, thus firmly fixing the fixing plate 1 to the cigarette machine and providing a basis for the subsequent operation of the adjusting rod 3 on the guide rail. The adjusting rod 3 passes through the adjusting hole 2 and connects to the nut on the guide rail, used to transmit external force to the guide rail to achieve position correction. When it is necessary to adjust the position of the guide rail, the operator can push or pull the adjusting rod 3 to slide along the adjusting hole 2, thereby moving the guide rail on the cigarette machine to complete the position adjustment.
[0037] Compared to traditional adjustment methods that rely on touch and visual inspection, this cigarette machine adjustment fixture uses a fixed plate 1 that is securely connected to the nuts on the accelerating and converging rollers of the cigarette machine via a fixed rod assembly 4. This secures the fixed plate 1 before adjustment, preventing adjustment deviations caused by equipment vibration or operator hand movements. The adjusting rod 3 is fixed along the sliding trajectory of the adjusting hole 2, allowing precise control of the guide rail's movement direction and distance, reducing over- or under-adjustment. For example, the adjusting hole 2 can be designed as a long, narrow hole with a scale 5. By observing the positional changes of the adjusting rod 3 on the scale 5, the operator can intuitively grasp the amount of guide rail movement, achieving quantitative adjustment and significantly improving positional accuracy. Moreover, this cigarette machine adjustment fixture reduces reliance on operator skill levels. Different personnel can achieve consistent adjustment results by referring to the guidance of the adjusting hole 2 and the scale 5, ensuring the stability of adjustment quality. The adjustment process eliminates the need for repeated trial adjustments, shortening equipment downtime and improving production continuity.
[0038] The connection between the adjusting rod 3 and the guide rail can be detachable, facilitating the installation and disassembly of the fixture and adapting to the adjustment needs of different types of connecting guide rails. Similarly, the fixing rod assembly 4 can be detachably connected to the fixing plate 1, also facilitating the installation and disassembly of the fixture and adapting to the adjustment needs of different types of connecting guide rails.
[0039] Among them, the fixing rod group 4 can be set as a multi-rod combination according to the structural characteristics and usage requirements of the cigarette machine, to ensure that the fixing plate 1 is firmly fixed and further improve the stability of the adjustment process.
[0040] See also Figure 1-3 As shown, the fixing rod group 4 includes at least one first fixing rod 41 and at least one second fixing rod 42. The first ends of the first fixing rod 41 and the second fixing rod 42 are connected to the fixing plate 1, and the second ends of the first fixing rod 41 and the second fixing rod 42 are connected to the cigarette rolling machine.
[0041] The second ends of the first fixing rod 41 and the second fixing rod 42 are threadedly connected to the cigarette machine.
[0042] Specifically, the fixing rod assembly 4 includes at least one first fixing rod 41 and at least one second fixing rod 42. The first ends of both the first fixing rod 41 and the second fixing rod 42 are connected to the fixing plate 1, and the second ends are threadedly connected to the nuts on the cigarette machine acceleration roller and the converging roller. The threaded connection allows for adjustment of the screwing depth of the first fixing rod 41 and the second fixing rod 42 by rotation, which is convenient for installation. At the same time, the threaded connection has high connection strength and self-locking properties, ensuring that the fixing plate 1 will not be displaced and maintaining the stability of the adjustment reference.
[0043] The number of the first fixing rod 41 and the second fixing rod 42 can be determined according to the size of the fixing plate 1 and the structure of the cigarette machine. This ensures that the fixing plate 1 is subjected to uniform force after the first fixing rod 41 and the second fixing rod 42 are installed, avoiding deformation due to excessive local force. It also ensures the straightness and accurate position of the adjusting hole 2, and ensures the stable sliding and accurate guidance of the adjusting rod 3.
[0044] See also Figure 1-3 As shown, the fixing plate 1 has a first mounting hole and a second mounting hole, the first fixing rod 41 is disposed in the first mounting hole, and the second fixing rod 42 is disposed in the second mounting hole.
[0045] Specifically, the fixing plate 1 has a first mounting hole and a second mounting hole. A first fixing rod 41 is correspondingly positioned in the first mounting hole, and a second fixing rod 42 is correspondingly positioned in the second mounting hole. The position of the first mounting hole on the fixing plate 1 corresponds to the nut connection point of the accelerating roller on the cigarette machine, and the position of the second mounting hole on the fixing plate 1 corresponds to the nut connection point of the converging roller on the cigarette machine, ensuring that the first fixing rod 41 and the second fixing rod 42 can accurately align with the installation position of the cigarette machine. The diameters of the first and second mounting holes match the outer diameters of the first fixing rod 41 and the second fixing rod 42, using a small clearance fit. This ensures that the fixing rods will not loosen or wobble within the mounting holes, while also allowing for smooth insertion and fine-tuning of their position, guaranteeing that the first fixing rod 41 and the second fixing rod 42 can stably fix the fixing plate 1 after installation.
[0046] When the first fixing rod 41 and the second fixing rod 42 are installed, the first fixing rod 41 and the second fixing rod 42 pass through the first mounting hole and the second mounting hole respectively. The first mounting hole and the second mounting hole provide radial positioning for the first fixing rod 41 and the second fixing rod 42 respectively, ensuring that the first fixing rod 41 and the second fixing rod 42 remain perpendicular to the fixing plate 1, thereby ensuring the levelness of the adjustment hole 2 and ensuring the horizontal sliding of the adjustment rod 3.
[0047] See also Figure 1-3 As shown, the fixing rod assembly 4 also includes:
[0048] The first limiting member 43 is disposed on the fixing plate 1 and is used to fix the first fixing rod 41.
[0049] The second limiting member 44 is disposed on the fixing plate 1 and is used to fix the second fixing rod 42.
[0050] The first limiting member 43 and the second limiting member 44 are screws, and the first limiting member 43 and the second limiting member 44 are disposed on the side wall of the fixing plate 1.
[0051] Specifically, the fixing rod assembly 4 also includes a first limiting member 43 and a second limiting member 44, both of which are screws, and are set on the side wall of the fixing plate 1, respectively used to fix the first fixing rod 41 and the second fixing rod 42, thereby improving the stability of the connection between the first fixing rod 41 and the second fixing rod 42 and the fixing plate 1.
[0052] The first limiting member 43 is configured to correspond to the first fixing rod 41, and the second limiting member 44 is configured to correspond to the second fixing rod 42. Since both are screws and mounted on the side wall of the fixing plate 1, when the first fixing rod 41 is inserted into the first mounting hole and the second fixing rod 42 is inserted into the second mounting hole, rotating the first limiting member 43 and the second limiting member 44 allows their ends to tightly abut against the outer walls of the first fixing rod 41 and the second fixing rod 42. The friction generated by this abutment effectively restricts the axial and radial movement of the first fixing rod 41 and the second fixing rod 42 within the first and second mounting holes, ensuring that the first fixing rod 41 and the second fixing rod 42 maintain a relatively fixed position relative to the fixing plate 1. If subsequent adjustments to the positions of the first fixing rod 41 and the second fixing rod 42 are needed, only the first limiting member 43 and the second limiting member 44 need to be loosened for fine-tuning, making the operation convenient.
[0053] The first limiting member 43 and the second limiting member 44 are disposed on the side wall of the fixing plate 1, and their positions correspond to the first mounting hole and the second mounting hole to ensure accurate positioning, maintain the verticality and positional accuracy of the first fixing rod 41 and the second fixing rod 42, thereby ensuring the horizontal state of the fixing plate 1 and the guiding accuracy of the adjusting rod 3.
[0054] See also Figure 1-3 As shown, the adjustment hole 2 has a long strip-shaped structure.
[0055] Specifically, the adjusting hole 2 is an elongated structure that, in conjunction with the adjusting rod 3, provides a stable guiding path and ample adjustment range for the guide rail's position adjustment. The elongated adjusting hole 2 extends along the direction the guide rail needs adjustment, and its length covers the entire stroke required for normal guide rail adjustment. Once the adjusting rod 3 passes through the adjusting hole 2 and connects to the nut on the guide rail, the operator can control the adjusting rod 3 to slide smoothly along the extension direction of the elongated hole, causing the guide rail to move synchronously and achieve position correction. Compared to other shapes such as circular holes, the elongated structure of the adjusting hole 2 strictly limits the movement direction of the adjusting rod 3, preventing lateral deviation during adjustment and ensuring that the guide rail moves only in the preset adjustment direction, resulting in more precise adjustment.
[0056] See also Figure 1-3 As shown, a scale 5 is provided on the fixing plate 1 and on one side of the adjustment hole 2.
[0057] Specifically, a scale 5 is provided on the fixed plate 1, located on one side of the adjustment hole 2. This scale 5, together with the elongated adjustment hole 2 and the adjustment rod 3, forms an intuitive quantitative adjustment reference, further improving the accuracy and operability of the guide rail position adjustment. The scale 5 is set along the extension direction of the adjustment hole 2, and its unit can be set according to the accuracy requirements of the guide rail adjustment, ensuring that it can accurately reflect the movement distance of the adjustment rod 3. When the adjustment rod 3 slides along the adjustment hole 2, the operator can observe the correspondence between the edge of the adjustment rod 3 or the indicator on it and the scale 5 to grasp the amount of movement of the adjustment rod 3 in real time, and thus accurately judge the position change of the guide rail.
[0058] Operators can record the values of scale 5 before and after adjustment, facilitating subsequent analysis of guide rail offset patterns and providing data support for equipment maintenance. Simultaneously, for novice operators, scale 5 provides clear guidance, reducing reliance on operational experience and ensuring that personnel of varying skill levels can adjust the guide rail to the required position, thus improving the consistency of adjustment results.
[0059] Among them, the scale line 5 is printed or etched on the fixed plate 1 with wear-resistant material, which can remain clear in long-term use and under equipment vibration environment, and improve the accuracy of adjustment.
[0060] See also Figure 1-3As shown, it also includes a dial gauge 6, which is disposed on the side wall of the fixed plate 1.
[0061] The fixing plate 1 is also provided with a sleeve 7, and the dial indicator 6 is provided on the sleeve 7.
[0062] Specifically, after the guide rail is adjusted by the fixed plate 1, the fixed plate 1 can be disassembled. Then, the fixed plate can be moved as a whole, and the deviation of the horn mouth position can be measured by the dial indicator 6. In use, the vertical end of the sleeve 7 can be aligned with the vertical position of the horn mouth. The detection end of the dial indicator 6 can measure the deviation of the horn mouth position. The dial indicator 6 provides accurate numerical feedback, and the maintenance personnel can adjust the position of the horn mouth according to the data, further improving the accuracy and efficiency of the adjustment.
[0063] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application. The above are merely preferred embodiments of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this application, and these improvements and modifications should also be considered within the protection scope of this application.
Claims
1. A multi-functional adjustment fixture for a cigarette rolling machine, characterized in that, include: A fixing plate (1) is provided with an adjustment hole (2); Adjusting rod (3), which passes through the adjusting hole (2) and is connected to the guide rail; A fixing rod assembly (4) is provided on the fixing plate (1). The fixing rod assembly (4) is connected to the cigarette machine. The fixing rod assembly (4) fixes the fixing plate (1) on the cigarette machine. The adjusting rod (3) slides on the fixing plate (1) to adjust the position of the guide rail on the cigarette machine.
2. The multi-functional adjustment fixture for cigarette machines according to claim 1, characterized in that, The fixing rod assembly (4) includes at least one first fixing rod (41) and at least one second fixing rod (42). The first ends of the first fixing rod (41) and the second fixing rod (42) are connected to the fixing plate (1), and the second ends of the first fixing rod (41) and the second fixing rod (42) are connected to the cigarette rolling machine.
3. The multi-functional adjustment fixture for cigarette machines according to claim 2, characterized in that, The second ends of the first fixing rod (41) and the second fixing rod (42) are threadedly connected to the cigarette machine.
4. The multi-functional adjustment fixture for cigarette machines according to claim 3, characterized in that, The fixing plate (1) has a first mounting hole and a second mounting hole. The first fixing rod (41) is disposed in the first mounting hole, and the second fixing rod (42) is disposed in the second mounting hole.
5. The multi-functional adjustment fixture for cigarette machines according to claim 4, characterized in that, The fixed rod assembly (4) also includes: The first limiting member (43) is disposed on the fixing plate (1) and is used to fix the first fixing rod (41); The second limiting member (44) is disposed on the fixing plate (1) and is used to fix the second fixing rod (42).
6. The multi-functional adjustment fixture for cigarette machines according to claim 5, characterized in that, The first limiting member (43) and the second limiting member (44) are screws, and the first limiting member (43) and the second limiting member (44) are disposed on the side wall of the fixing plate (1).
7. The multi-functional adjustment fixture for cigarette machines according to claim 1, characterized in that, The adjustment hole (2) is a long strip structure.
8. The multi-functional adjustment fixture for a cigarette machine according to claim 7, characterized in that, A scale (5) is provided on the fixing plate (1) and on one side of the adjustment hole (2).
9. The multi-functional adjustment fixture for a cigarette machine according to claim 1, characterized in that, It also includes a dial gauge (6), which is disposed on the side wall of the fixing plate (1).
10. The multi-functional adjustment fixture for a cigarette machine according to claim 9, characterized in that, The fixing plate (1) is also provided with a sleeve (7), and the dial indicator (6) is provided on the sleeve (7).