Overhaul mechanism for carbon molecular sieve of nitrogen making machine
Patent Information
- Application Number
- CN202521984327.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了用于制氮机碳分子筛的检修机构,可以解决现有的碳分子筛在长时间使用下,其易出现粉化的现象,而使用时为了保证人员能够及时发现,常会使用氮气检测仪对氮气的纯度进行检测,当纯度低于要求时,氮气检测仪报警,提醒操作人员对碳分子筛进行检修,而现有的氮气检测仪管道直接连接,当碳分子筛粉化,气体中会掺杂颗粒,易进入氮气检测仪的连接管,影响管道的流通,甚至堵塞的问题
连接管与制氮机的氮气管道相连接,氮气进入到积灰盒之后,通过滤网进行过滤,防止氮气中掺杂灰尘进入到氮气检测仪中,影响管路的进气,预防堵塞,避免影响到检测的精度,而使用时,震动导致滤网上的灰尘掉落,会掉落至积灰盒内,而第一倾斜面、第二倾斜面和第三倾斜面的设置,可以对粉尘进行导流,使得灰尘进入到积灰盒内存放,防止灰尘置于连接盒内,不方便清理。
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Figure CN224711757U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nitrogen generator carbon molecular sieve maintenance technology, specifically to a maintenance mechanism for nitrogen generator carbon molecular sieves. Background Technology
[0002] The carbon molecular sieve in the nitrogen generator is an excellent non-polar carbon material. The carbon molecular sieve is used to separate air and enrich nitrogen. It adopts a room temperature low-pressure nitrogen production process, which has the advantages of lower investment cost, faster nitrogen production speed and lower nitrogen cost compared with the traditional cryogenic high-pressure nitrogen production process.
[0003] Existing carbon molecular sieves are prone to pulverization after prolonged use. To ensure timely detection, nitrogen detectors are often used to check the purity of nitrogen. When the purity is lower than required, the nitrogen detector alarms, reminding operators to inspect the carbon molecular sieve. However, existing nitrogen detectors are directly connected to pipes. When the carbon molecular sieve pulverizes, particles in the gas can easily enter the connecting pipe of the nitrogen detector, affecting the flow of the pipeline and even causing blockages.
[0004] Therefore, a maintenance mechanism for carbon molecular sieves used in nitrogen generators is proposed to solve the problems mentioned above. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a maintenance mechanism for carbon molecular sieves in nitrogen generators. This mechanism solves the problem of existing carbon molecular sieves easily pulverizing after prolonged use. To ensure timely detection, nitrogen detectors are typically used to check nitrogen purity. When the purity is below the required level, the detector alarms, alerting operators to inspect the carbon molecular sieve. However, existing nitrogen detectors are directly connected via pipes. When the carbon molecular sieve pulverizes, particles in the gas can easily enter the detector's connecting pipe, affecting flow and even causing blockages.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a nitrogen detector, the nitrogen detector including an inlet pipe, one end of the inlet pipe being fixedly connected to a connecting box, the connecting box being fixedly connected to a connecting pipe, a filter mechanism being provided inside the connecting box, the filter mechanism including a mounting base, a filter screen, a dust collection box, a first inclined surface, a second inclined surface and a third inclined surface; The mounting base is fixedly connected to the inside of the connecting box, the filter screen is slidably connected to the inside of the mounting base, and a dust collection box is fixedly connected to one side of the filter screen. The first inclined surface is disposed on both sides of the inner cavity of the dust collection box, the second inclined surface is disposed on one side of the inner cavity of the dust collection box, and the third inclined surface is disposed on the other side of the inner cavity of the dust collection box.
[0007] Preferably, the outer side of the connecting box is provided with an installation mechanism, which includes a mounting bracket, a baffle, a first buckle, a back plate, an insert plate, a second buckle, and a slot. The mounting bracket is fixedly connected to the outer side of the connecting box, the baffle is disposed on one side of the connecting box, the first buckle is integrally formed and connected to the outer side of the baffle, the back plate is disposed on the back of the connecting box, the insert plate is integrally formed on the outer side of the back plate, the second buckle is integrally formed and connected to the side of the back plate, and the slot is formed on the outer side of the mounting bracket.
[0008] Preferably, the first buckle slides through the mounting bracket, and a sealing gasket is provided at the connection between the baffle and the connecting box.
[0009] Preferably, the insert plate is inserted between the first buckle and the connecting box, and the outer side of the insert plate is in contact with the outer side of the first buckle.
[0010] Preferably, the outer wall of the filter frame is fitted to the inner wall of the connecting box, and the outer wall of the filter frame is fitted to the inner wall of the mounting base.
[0011] Preferably, the top of the nitrogen detector housing is integrally formed with fins, and a fixing frame is fixedly connected to the top of the nitrogen detector housing. A fan is fixedly connected to the inner side of the fixing frame via a bracket.
[0012] Preferably, a protective net is fixedly connected to the top of the fixing frame, and the fins are evenly distributed on the top of the nitrogen detector housing.
[0013] Compared with the prior art, this utility model provides a maintenance mechanism for carbon molecular sieves in nitrogen generators, which has the following beneficial effects: The connecting pipe connects to the nitrogen pipeline of the nitrogen generator. After the nitrogen enters the dust collection box, it is filtered through a filter screen to prevent dust mixed in with the nitrogen from entering the nitrogen detector, affecting the air intake of the pipeline, preventing blockage, and avoiding affecting the accuracy of the detection. During use, vibration causes dust on the filter screen to fall into the dust collection box. The design of the first, second, and third inclined surfaces can guide the dust into the dust collection box for storage, preventing dust from being placed in the connecting box and making it inconvenient to clean.
[0014] After installing the filter, slide the first buckle of the baffle into the mounting bracket, and use a sealing gasket to ensure a seal at the connection. Then, insert the insert plate of the back plate between the first buckle and the connecting box to limit the first buckle. At this time, the second buckle engages with the slot. The insert plate prevents the first buckle from deforming, ensuring the stability of the baffle installation, thus providing a secondary limit and fixing of the baffle, and making it more convenient to replace and clean the filter. Attached Figure Description
[0015] Figure 1 This is a schematic cross-sectional view of the intercepting well of this utility model; Figure 2 This is a schematic diagram of the location and structure of the ash collection box of this utility model; Figure 3 This is a schematic diagram of the installation mechanism structure of this utility model; Figure 4 This is a schematic diagram of the ash collection box structure of this utility model; Figure 5 This is a cross-sectional view of the ash collection box of this utility model; Figure 6 This is a schematic diagram of the fin position structure of this utility model.
[0016] In the diagram: 1. Nitrogen detector; 2. Inlet pipe; 3. Connecting box; 4. Mounting base; 5. Filter screen; 6. Dust collection box; 7. First inclined surface; 8. Second inclined surface; 9. Third inclined surface; 10. Connecting pipe; 11. Mounting bracket; 12. Baffle; 13. First buckle; 14. Back plate; 15. Insert plate; 16. Second buckle; 17. Slot; 18. Fin; 19. Fixing bracket; 20. Fan; 21. Protective net. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0018] Please see Figures 1-6 The maintenance mechanism for the carbon molecular sieve of the nitrogen generator in this embodiment includes a nitrogen detector 1. The nitrogen detector 1 includes an inlet pipe 2. One end of the inlet pipe 2 is fixedly connected to a connection box 3. The connection box 3 is fixedly connected to a connection pipe 10. A filter mechanism is provided inside the connection box 3. The filter mechanism includes a mounting base 4, a filter screen 5, a dust collection box 6, a first inclined surface 7, a second inclined surface 8, and a third inclined surface 9. Mounting base 4 is fixedly connected to the inside of connecting box 3. Filter screen 5 is slidably connected to the inside of mounting base 4. Dust collection box 6 is fixedly connected to one side of filter screen 5. First inclined surface 7 is provided on both sides of the inner cavity of dust collection box 6. Second inclined surface 8 is provided on one side of the inner cavity of dust collection box 6. Third inclined surface 9 is provided on the other side of the inner cavity of dust collection box 6.
[0019] The connecting pipe 10 is connected to the nitrogen pipeline of the nitrogen generator. After the nitrogen enters the dust collection box 6, it is filtered by the filter screen 5 to prevent dust mixed in with the nitrogen from entering the nitrogen detector 1, affecting the air intake of the pipeline, preventing blockage, and avoiding affecting the accuracy of the detection. During use, vibration causes the dust on the filter screen 5 to fall into the dust collection box 6. The first inclined surface 7, the second inclined surface 8, and the third inclined surface 9 can guide the dust, allowing the dust to enter the dust collection box 6 for storage, preventing the dust from being placed in the connecting box 3, which would be inconvenient to clean.
[0020] Furthermore, an installation mechanism is provided on the outside of the connecting box 3. The installation mechanism includes a mounting bracket 11, a baffle 12, a first buckle 13, a back plate 14, an insert plate 15, a second buckle 16, and a slot 17. The mounting bracket 11 is fixedly connected to the outside of the connecting box 3. The baffle 12 is located on one side of the connecting box 3. The first buckle 13 is integrally formed and connected to the outside of the baffle 12. The back plate 14 is located on the back of the connecting box 3. The insert plate 15 is integrally formed on the outside of the back plate 14. The second buckle 16 is integrally formed and connected to the side of the back plate 14. The slot 17 is opened on the outside of the mounting bracket 11.
[0021] After installing the filter screen 5, slide the first buckle 13 of the baffle 12 into the mounting bracket 11, and ensure the connection is sealed by the sealing gasket. Then, insert the insert plate 15 of the back plate 14 between the first buckle 13 and the connecting box 3 to limit the first buckle 13. At this time, the second buckle 16 engages with the slot 17. The insert plate 15 can prevent the first buckle 13 from deforming, ensuring the stable installation of the baffle 12, thereby limiting and fixing the baffle 12 for the second time, and making it more convenient to replace and clean the filter screen 5.
[0022] Furthermore, the first buckle 13 slides through and inserts into the mounting bracket 11, and a sealing gasket is provided at the connection between the baffle 12 and the connecting box 3.
[0023] Furthermore, the insert plate 15 is inserted between the first buckle 13 and the connecting box 3, with the outer side of the insert plate 15 fitting against the outer side of the first buckle 13.
[0024] Furthermore, the outer wall of the filter screen 5 frame is fitted with the inner wall of the connecting box 3, and the outer wall of the filter screen 5 frame is fitted with the inner wall of the mounting base 4.
[0025] For better detection, the top of the nitrogen detector 1 is integrally formed with fins 18. A mounting bracket 19 is fixedly connected to the top of the nitrogen detector 1. A fan 20 is fixedly connected to the inner side of the mounting bracket 19 through a support. The fan 20 and the fins 18 dissipate heat from the nitrogen detector 1 to prevent the nitrogen detector 1 from overheating and causing unstable detection data.
[0026] Furthermore, a protective net 21 is fixedly connected to the top of the mounting bracket 19, and the fins 18 are evenly distributed on the top of the housing of the nitrogen detector 1.
[0027] The working principle of the above embodiment is as follows: the connecting pipe 10 is connected to the nitrogen pipeline of the nitrogen generator. After the nitrogen enters the dust collection box 6, it is filtered by the filter screen 5 to prevent dust mixed in with the nitrogen from entering the nitrogen detector 1, affecting the air intake of the pipeline, preventing blockage, and avoiding affecting the accuracy of the detection. During use, vibration causes dust on the filter screen 5 to fall into the dust collection box 6. The setting of the first inclined surface 7, the second inclined surface 8, and the third inclined surface 9 can guide the dust, allowing the dust to enter the dust collection box 6 for storage, preventing the dust from being placed in the connecting box 3, which is inconvenient for cleaning. After step 5, slide the first buckle 13 of the baffle 12 into the mounting bracket 11, and ensure the connection is sealed by the sealing gasket. Then, insert the insert plate 15 of the back plate 14 between the first buckle 13 and the connecting box 3 to limit the first buckle 13. At this time, the second buckle 16 engages with the slot 17. The insert plate 15 can prevent the first buckle 13 from deforming, ensuring the stable installation of the baffle 12, thereby limiting and fixing the baffle 12 for the second time. It is also more convenient to replace and clean the filter 5. The model of the nitrogen detector 1 is KY-2N. The structure and working principle of this model are existing technologies and will not be described in detail here.
[0028] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A maintenance mechanism for carbon molecular sieves in a nitrogen generator, characterized in that: The nitrogen detector (1) includes an inlet pipe (2), one end of which is fixedly connected to a connecting box (3), and the connecting box (3) is fixedly connected to a connecting pipe (10). A filter mechanism is provided inside the connecting box (3), and the filter mechanism includes a mounting base (4), a filter screen (5), a dust collection box (6), a first inclined surface (7), a second inclined surface (8), and a third inclined surface (9). The mounting base (4) is fixedly connected to the inner side of the connecting box (3), the filter screen (5) is slidably connected to the inner side of the mounting base (4), and a dust collection box (6) is fixedly connected to one side of the filter screen (5). The first inclined surface (7) is provided on both sides of the inner cavity of the dust collection box (6), the second inclined surface (8) is provided on one side of the inner cavity of the dust collection box (6), and the third inclined surface (9) is provided on the other side of the inner cavity of the dust collection box (6).
2. The maintenance mechanism for carbon molecular sieves in a nitrogen generator according to claim 1, characterized in that: An installation mechanism is provided on the outside of the connecting box (3). The installation mechanism includes a mounting bracket (11), a baffle (12), a first buckle (13), a back plate (14), a plug plate (15), a second buckle (16), and a slot (17). The mounting bracket (11) is fixedly connected to the outside of the connecting box (3). The baffle (12) is located on one side of the connecting box (3). The first buckle (13) is integrally formed and connected to the outside of the baffle (12). The back plate (14) is located on the back of the connecting box (3). The plug plate (15) is integrally formed on the outside of the back plate (14). The second buckle (16) is integrally formed and connected to the side of the back plate (14). The slot (17) is opened on the outside of the mounting bracket (11).
3. The maintenance mechanism for carbon molecular sieves in a nitrogen generator according to claim 2, characterized in that: The first buckle (13) slides through the mounting bracket (11), and a sealing gasket is provided at the connection between the baffle (12) and the connecting box (3).
4. The maintenance mechanism for carbon molecular sieves in a nitrogen generator according to claim 2, characterized in that: The insert plate (15) is inserted between the first buckle (13) and the connecting box (3), and the outer side of the insert plate (15) is in contact with the outer side of the first buckle (13).
5. The maintenance mechanism for carbon molecular sieves in a nitrogen generator according to claim 4, characterized in that: The outer wall of the filter screen (5) is attached to the inner wall of the connecting box (3), and the outer wall of the filter screen (5) is attached to the inner wall of the mounting base (4).
6. The maintenance mechanism for carbon molecular sieves in a nitrogen generator according to claim 1, characterized in that: The top of the housing of the nitrogen detector (1) is integrally formed with fins (18), and a fixed frame (19) is fixedly connected to the top of the housing of the nitrogen detector (1). A fan (20) is fixedly connected to the inner side of the fixed frame (19) through a bracket.
7. The maintenance mechanism for carbon molecular sieves in a nitrogen generator according to claim 6, characterized in that: The top of the fixed frame (19) is fixedly connected to a protective net (21), and the fins (18) are equidistantly distributed on the top of the housing of the nitrogen detector (1).