Mulberry leaf noodle efficient mixing device

Abstract

The utility model discloses a kind of mulberry leaf noodle efficient mixing devices, it relates to noodle processing equipment technical field, the device includes feed hopper, crushing box, screw conveyor, mixing box and control device, crushing box is equipped with crushing assembly inside, mixing box is equipped with mixing assembly inside, and mixing box bottom discharge end is equipped with discharge pipe, discharge pipe is installed with discharge pump;When working, raw materials enter crushing box by feed hopper, are crushed by crushing assembly, are conveyed to mixing box by screw conveyor, are mixed by mixing assembly, and are exported from discharge pipe under the action of discharge pump. Control device can adjust the motor operating parameter, the device can realize the efficient crushing, conveying and mixing of raw materials, improve mulberry leaf noodle production efficiency, with good practicability.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, specifically to a high-efficiency mixing device for mulberry leaf noodles. Background Technology

[0002] Mulberry leaves are rich in dietary fiber, amino acids, and various trace elements. Processing them into mulberry leaf powder and mixing it with flour to make noodles has high nutritional value and market potential. However, the coarse fiber in mulberry leaf powder tends to clump together, making it difficult to fully integrate with flour in traditional mixing equipment. This results in uneven texture and color variations in the finished noodles.

[0003] In traditional mulberry leaf noodle production, the crushing teeth of the raw material crushing equipment are mostly single-unit designs, and the crushing box lacks wear-resistant protection, resulting in insufficient crushing of mulberry leaf fibers. The box is prone to leakage due to long-term wear, affecting the quality of raw material pretreatment. At the same time, if the mulberry leaf powder is not pretreated (such as crushing) before mixing, it is easy to cause mixing dead zones due to uneven particle size.

[0004] Therefore, it is necessary to design an efficient mixing device for mulberry leaf noodles to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency mixing device for mulberry leaf noodles to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-efficiency mixing device for mulberry leaf noodles includes a feed hopper for feeding raw materials for making mulberry leaf noodles, a crushing chamber located below the feed hopper, a screw conveyor located at the outlet below the crushing chamber, a mixing chamber located at the end of the screw conveyor, and a control device for control. The crushing chamber is equipped with crushing components, the mixing chamber is equipped with mixing components, and a discharge pipe is provided at the bottom outlet of the mixing chamber, with a discharge pump fixedly installed on the discharge pipe.

[0008] Furthermore, the crushing assembly includes a crushing drive motor, a crushing gear unit, and a transmission gear set. The crushing gear unit comprises two sets of crushing gears, each set corresponding to a rotating shaft of the crushing chamber. The output end of the crushing drive motor is connected to one of the rotating shafts via a coupling, while the other ends of both rotating shafts are respectively keyed to two gears inside the transmission gear set, transmitting power to the rotating shafts to drive the crushing gear unit to rotate. Through the relative rotation of the two sets of crushing gears, the raw material can be thoroughly sheared and crushed, improving the crushing effect.

[0009] Furthermore, the inner wall of the crushing chamber is equipped with removable wear-resistant liners to reduce wear on the chamber during crushing and extend its service life. When the wear-resistant liners wear down to a certain extent, they can be easily replaced, reducing equipment maintenance costs.

[0010] Furthermore, the screw conveyor includes a conveying cylinder located on its outer side and multiple sets of screw conveying blades located inside the conveying cylinder. A conveying drive motor is also installed on the side of the conveying cylinder away from the mixing chamber. The conveying drive motor drives the screw conveying blades to rotate and convey the crushed raw materials to the mixing chamber. The pitch of the screw conveying blades gradually decreases from the crushing chamber to the mixing chamber to improve the compression ratio and conveying efficiency of the raw materials, ensuring that the raw materials can continuously and stably enter the mixing chamber.

[0011] Furthermore, the mixing assembly includes a rotating rod installed inside the mixing chamber and multiple mixing blades arranged around the rotating rod. A mixing drive motor for providing power is connected to the top of the rotating rod, and the mixing drive motor drives the mixing blades to rotate and mix the raw materials. The arrangement of multiple mixing blades increases the contact area with the raw materials, improving the uniformity of mixing.

[0012] Furthermore, the inner surface of the mixing chamber is mirror-polished to reduce material adhesion to the inner wall of the chamber, making it easier to clean and ensuring the mixing effect, reducing raw material waste, and preventing residual material from contaminating the next mixing.

[0013] Furthermore, the feed hopper is funnel-shaped, with the larger opening end used for feeding raw materials and the smaller opening end connected to the crushing chamber, which facilitates the smooth entry of raw materials into the crushing chamber and prevents the accumulation and blockage of raw materials during the feeding process.

[0014] Furthermore, the control device is equipped with a touch screen human-machine interface, which allows for intuitive setting and adjustment of the operating parameters of the crushing drive motor, conveying drive motor, and hybrid drive motor, enabling precise control of each piece of equipment and ensuring the stability and consistency of the production process.

[0015] Through the above technical solutions

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model, through the provision of a high-efficiency mulberry leaf noodle mixing device, achieves the following effects: 1. This device, by setting two sets of crushing tooth units in conjunction with a transmission gear set, realizes bidirectional shearing and crushing of mulberry leaf raw materials, improving crushing efficiency. Simultaneously, the removable wear-resistant lining plate on the inner wall of the crushing chamber extends the service life of the chamber, solving the problems of low efficiency and easy wear in traditional crushing equipment; 2. The screw conveyor adopts a gradually decreasing pitch design, with the pitch gradually decreasing from the crushing chamber to the mixing chamber, effectively increasing the compression ratio of the raw material conveying, improving conveying efficiency, avoiding the slippage and loosening problems of traditional fixed-pitch conveying, and ensuring continuous and stable raw material transport. Entering the mixing stage; 3. The mixing component adopts a multi-set surrounding blade design, combined with the high-speed rotation of the rotating rod, to form a multi-dimensional stirring flow field, improving the mixing uniformity of mulberry leaf fiber and flour, effectively avoiding fiber agglomeration, ensuring that the finished noodles have a delicate texture and uniform nutrient distribution, and solving the problem of insufficient dispersion of traditional mixing devices; 4. The control device is equipped with a touch screen human-machine interface, which can centrally set and adjust the operating parameters of the crushing, conveying, and mixing drive motors, realizing precise coordinated control of each stage, controlling the raw material ratio error within ±2%, significantly improving the stability of the finished noodle quality, and solving the problem of difficult parameter coordination in traditional equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0019] Figure 2 This is a three-dimensional structural schematic diagram of the crushing component of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the conveying device and mixing component of this utility model;

[0021] Figure 4 This utility model Figure 1 A schematic diagram of the main structure.

[0022] In the diagram: 1. Feed hopper; 2. Crushing chamber; 3. Screw conveyor; 4. Mixing chamber; 5. Control device; 6. Crushing assembly; 7. Mixing assembly; 8. Discharge pipe; 9. Discharge pump; 61. Crushing drive motor; 62. Crushing tooth unit; 63. Transmission gear set; 31. Conveying cylinder; 32. Screw conveyor blades; 33. Conveying drive motor; 71. Rotating rod; 72. Mixing blades; 73. Mixing drive motor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0025] Example 1

[0026] Please see Figure 1 This embodiment provides a high-efficiency mixing device for mulberry leaf noodles, including a feeding hopper 1 for feeding raw materials for making mulberry leaf noodles, a crushing box 2 located below the feeding hopper 1, a screw conveyor 3 located at the outlet below the crushing box 2, a mixing box 4 located at the end of the screw conveyor 3, and a control device 5 for control. The crushing box 2 is equipped with a crushing component 6, the mixing box 4 is equipped with a mixing component 7, and the bottom discharge end of the mixing box 4 is provided with a discharge pipe 8, on which a discharge pump 9 is fixedly installed.

[0027] Example 2

[0028] Please see Figure 2 Based on Embodiment 1, this embodiment further defines the crushing component 6 as including a crushing drive motor 61, a crushing tooth unit 62, and a transmission gear set 63. The crushing tooth unit 62 includes two sets of crushing teeth, which are respectively arranged on the rotating shaft of the crushing box 2. The output end of the crushing drive motor 61 is connected to one of the rotating shafts through a coupling, and the other ends of the two rotating shafts are respectively connected to two gears inside the transmission gear set 63 by corresponding keys to transmit power to the rotating shafts and drive the crushing tooth unit 62 to rotate. The inner wall of the crushing box 2 is provided with a removable wear-resistant liner. The wear-resistant liner is made of high manganese steel with a thickness of 8mm to reduce wear on the box during crushing and extend the service life of the crushing box 2.

[0029] Example 3

[0030] Please see Figure 3Based on Embodiment 1, this embodiment further defines the spiral conveying device 3 as including a conveying cylinder 31 located on its outer side and three sets of spiral conveying blades 32 located inside the conveying cylinder 31. A conveying drive motor 33 is installed on the side of the conveying cylinder 31 away from the mixing box 4. The conveying drive motor 33 drives the spiral conveying blades 32 to rotate and convey the crushed raw materials to the mixing box 4. The pitch of the spiral conveying blades 32 is 150mm, 120mm and 90mm from the crushing box 2 to the mixing box 4, and gradually decreases in the direction to improve the compression ratio and conveying efficiency of the raw materials.

[0031] Example 4

[0032] Please see Figure 3 Based on Embodiment 1, this embodiment further defines the mixing component 7 as including a rotating rod 71 installed inside the mixing chamber 4 and four mixing blades 72 arranged around the rotating rod 71. The top of the rotating rod 71 is connected to a mixing drive motor 73 for providing power. The mixing drive motor 73 drives the mixing blades 72 to rotate to mix the raw materials. The mirror polishing precision of the inner surface of the mixing chamber 4 is Ra0.8μm, which reduces the adhesion of materials on the inner wall of the chamber, facilitates cleaning and ensures the mixing effect.

[0033] Example 5

[0034] Please see Figure 1 Based on Example 1, this embodiment further defines the feed hopper 1 as funnel-shaped, with a large opening diameter of 500mm and a small opening diameter of 200mm. The small opening is connected to the crushing chamber 2, which facilitates the smooth entry of raw materials into the crushing chamber 2.

[0035] Example 6

[0036] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 Based on Embodiment 1, this embodiment further specifies that the control device 5 is equipped with a 10-inch touch screen human-machine interface, which can intuitively set and adjust the operating parameters of the crushing drive motor 61, the conveying drive motor 33, and the hybrid drive motor 73.

[0037] The working process of this utility model is as follows: When using this high-efficiency mixing device for mulberry leaf noodles, the raw materials for making mulberry leaf noodles are first fed into the feed hopper 1. The raw materials enter the crushing chamber 2 below the feed hopper 1. The crushing component 6 inside the crushing chamber 2 starts working. The crushing drive motor 61 drives one of the rotating shafts to rotate through the coupling. At the same time, the power is transmitted to the other rotating shaft through the transmission gear set 63, causing the two sets of crushing teeth of the crushing tooth unit 62 to rotate and crush the raw materials. During the crushing process, the removable wear-resistant liner on the inner wall of the crushing chamber 2 reduces wear on the chamber. The crushed raw materials enter the screw conveyor 3 from the outlet below the crushing chamber 2. The conveying drive motor 33 drives the screw conveying blades 32 inside the conveying cylinder 31 to rotate. Since the pitch of the screw conveying blades 32 gradually decreases from the crushing chamber 2 to the mixing chamber 4, the compression ratio and efficiency of the raw material conveying are improved. The raw materials are conveyed to the mixing chamber 4, and the mixing component 7 inside the mixing chamber 4 starts. The mixing drive motor 73 drives the rotating rod 71 and multiple mixing blades 72 around it to rotate and mix the raw materials. Because the inner surface of the mixing chamber 4 is mirror-polished, material adhesion is reduced, ensuring the mixing effect. The mixed raw materials are discharged from the discharge pipe 8 at the bottom of the mixing chamber 4 and output under the action of the discharge pump 9. Throughout the process, the operating parameters of the crushing drive motor 61, the conveying drive motor 33, and the mixing drive motor 73 can be set and adjusted through the touch screen human-machine interface of the control device 5 to achieve the best working state.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency mixing device for mulberry leaf noodles, characterized in that: The device includes a feeding hopper (1) for feeding raw materials for making mulberry leaf noodles, a crushing box (2) located below the feeding hopper (1), a screw conveyor (3) located at the outlet below the crushing box (2), a mixing box (4) located at the end of the screw conveyor (3), and a control device (5) for control. The crushing box (2) is equipped with a crushing component (6), the mixing box (4) is equipped with a mixing component (7), the bottom discharge end of the mixing box (4) is equipped with a discharge pipe (8), the discharge pipe (8) is fixedly installed with a discharge pump (9), and the inner wall of the crushing box (2) is equipped with a removable wear-resistant liner.

2. The high-efficiency mixing device for mulberry leaf noodles according to claim 1, characterized in that: The crushing assembly (6) includes a crushing drive motor (61), a crushing tooth unit (62), and a transmission gear set (63). The crushing tooth unit (62) includes two sets of crushing teeth, which are respectively arranged on the rotating shaft of the crushing box (2). The output end of the crushing drive motor (61) is connected to one of the rotating shafts through a coupling. At the same time, the other ends of the two rotating shafts are respectively connected to the two gears inside the transmission gear set (63) by corresponding keys, so as to transmit power to the rotating shaft and drive the crushing tooth unit (62) to rotate.

3. The high-efficiency mixing device for mulberry leaf noodles according to claim 1, characterized in that: The spiral conveyor (3) includes a conveying cylinder (31) located on its outer side and multiple sets of spiral conveying blades (32) located inside the conveying cylinder (31). A conveying drive motor (33) is also installed on the side of the conveying cylinder (31) away from the mixing box (4). The spiral conveying blades (32) are driven to rotate by the conveying drive motor (33) to convey the crushed raw materials to the mixing box (4).

4. The high-efficiency mixing device for mulberry leaf noodles according to claim 3, characterized in that: The pitch of the spiral conveying blades (32) gradually decreases from the crushing box (2) to the mixing box (4) to improve the compression ratio and conveying efficiency of the raw material conveying.

5. The high-efficiency mixing device for mulberry leaf noodles according to claim 1, characterized in that: The mixing component (7) includes a rotating rod (71) installed inside the mixing box (4) and a plurality of mixing blades (72) arranged around the rotating rod (71). The top of the rotating rod (71) is also connected to a mixing drive motor (73) for providing power. The mixing drive motor (73) drives the mixing blades (72) to rotate to mix the raw materials.

6. The high-efficiency mixing device for mulberry leaf noodles according to claim 1, characterized in that: The inner surface of the mixing box (4) is mirror polished to reduce the adhesion of materials to the inner wall of the box, making it easier to clean and ensuring the mixing effect.

7. The high-efficiency mixing device for mulberry leaf noodles according to claim 1, characterized in that: The feed hopper (1) is funnel-shaped, with the larger opening end used for feeding raw materials and the smaller opening end connected to the crushing box (2) to facilitate the smooth entry of raw materials into the crushing box (2).

8. The high-efficiency mixing device for mulberry leaf noodles according to claim 1, characterized in that: The control device (5) is equipped with a touch screen human-machine interface, which can intuitively set and adjust the operating parameters of the crushing drive motor (61), the conveying drive motor (33), and the hybrid drive motor (73).

Images