A device for hydrolyzing turmeric

CN224712039UActive Publication Date: 2026-09-04SHIYAN YUNTIAN BIOLOGICAL TECH DEV CO LTD
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Patent Information

Application Number
CN202520992984.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2026-09-04
Estimated Expiration
2035-05-20

AI Technical Summary

Technical Problem

[0004]但是由于黄姜呈根状,在对黄姜进行水解时,水解效率低下,且黄姜在完成水解后,残留的黄姜碎渣残留在装置的内部难以清理,因此上述问题需要改进

Benefits of technology

[0027]1. This utility model, through the arrangement of the machine body, feed inlet, cutting frame, first cylinder, cutting blade, feeding table, electric push rod, clamping plate, second cylinder, clamping cotton, hydrolysis tank, motor, drive shaft, and stirring blade, allows for the hydrolysis of ginger. The ginger is placed inside the clamping plate, and then the second cylinder is activated, causing the clamping cotton to extend and retract. The two clamping cottons clamp the ginger, thus fixing it inside the clamping plate. Activating the electric push rod then causes the ginger inside the clamping plate to extend and retract, pushing the ginger below the cutting frame. Finally, the first cylinder is activated. The first cylinder activates the cutting blade, causing it to extend and retract. The cutting blade contacts the ginger below the cutting frame, thus cutting the ginger. The feed inlet is located on one side of the cutting frame. After being cut into sections, the ginger enters the hydrolysis tank inside the machine through the feed inlet. A suitable acid and water are added to the hydrolysis tank. The acid, water, and ginger are all inside the hydrolysis tank. The motor is then activated, causing the motor to drive the stirring blades to extend and retract via the drive shaft, thereby accelerating the hydrolysis of the ginger. This device accelerates the hydrolysis of ginger by cutting it into sections and then stirring it, greatly improving the hydrolysis efficiency of ginger.

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Abstract

The utility model relates to saponin production technical field discloses a kind of turmeric hydrolysis device, including machine body, the side of machine body top is equipped with feed inlet, the edge of machine body top is fixedly connected with cutting frame, the top of cutting frame is fixedly installed with first cylinder, the output of first cylinder is fixedly connected with cutting blade, the outside of machine body is fixedly connected with feeding table, the side of feeding table top is fixedly installed with electric push rod, the output of electric push rod is fixedly connected with clamping plate, the inside of clamping plate is fixedly installed with second cylinder, the output of second cylinder is fixedly installed with clamping cotton, the inside of machine body is provided with hydrolysis box.The utility model has the following advantages and effects: the device is cut into section to yellow ginger, then yellow ginger is stirred, so that yellow ginger can be accelerated hydrolysis, greatly improve the hydrolysis efficiency of yellow ginger.
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Description

Technical Field

[0001] This utility model relates to the field of saponin production technology, and in particular to a turmeric hydrolysis device. Background Technology

[0002] Diosgenin is a basic raw material for the synthesis of various steroidal drugs such as anti-inflammatory hormones, progestins, and sex hormones. Currently, my country produces 50% of the world's total diosgenin, mainly extracted from the Dioscorea peltatum plant. Currently, the common method of extracting saponin is from Dioscorea peltatum var. peltatum.

[0003] In the prior art, such as the Chinese patent publication number CN212701943U, a turmeric hydrolysis device includes a hydrolysis tank, a pipe and valve assembly, and a stirring assembly. The hydrolysis tank includes a tank body, a tank bottom, and a tank top. The pipe and valve assembly includes an air inlet pipe, a feed pipe, a discharge pipe, a vent pipe, a vacuum pipe, an acid addition pipe, and a vacuum pump. The air inlet pipe, the feed pipe, the discharge pipe, the vent pipe, the vacuum pipe, and the acid addition pipe are all sealed and connected to the hydrolysis tank. The bell panel is attached to the front wall. This utility model proposes that by setting a stirring assembly, the hydrolysis efficiency of the turmeric hydrolysis device can be improved. When the motor starts, it drives the roller to rotate, which drives the first rope and the second rope to move upward, thereby pulling the lifting plate up. The lifting plate has multiple through holes. During the upward process, the lifting plate can fully mix the turmeric fermentation liquid and the acid liquid, accelerate the hydrolysis reaction, and thus improve the hydrolysis efficiency.

[0004] However, because turmeric is root-like, the hydrolysis efficiency is low, and the residual turmeric residue after hydrolysis is difficult to clean from the inside of the device. Therefore, the above problems need to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a turmeric hydrolysis device with high hydrolysis efficiency.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a turmeric hydrolysis device, comprising a body, an inlet on one side of the top of the body, a cutting frame fixedly connected to the edge of the top of the body, a first cylinder fixedly installed on the top of the cutting frame, a cutting blade fixedly connected to the output end of the first cylinder, a feeding platform fixedly connected to the outside of the body, an electric push rod fixedly installed on one side of the top of the feeding platform, a clamping plate fixedly connected to the output end of the electric push rod, a second cylinder fixedly installed inside the clamping plate, clamping cotton fixedly installed at the output end of the second cylinder, a hydrolysis tank provided inside the body, a motor fixedly installed inside the hydrolysis tank, a drive shaft fixedly connected to the output end of the motor, and a stirring blade fixedly connected to the outside of the drive shaft.

[0007] By adopting the above technical solution, during the hydrolysis of turmeric, the turmeric is placed inside the clamping plate. Then, the second cylinder is activated, causing the clamping cotton to extend and retract. The two clamping cottons clamp the turmeric, thus fixing it inside the clamping plate. Next, the electric push rod is activated, causing the turmeric inside the clamping plate to extend and retract, pushing it below the cutting frame. Then, the first cylinder is activated, causing the cutting blade to extend and retract, thus connecting the cutting blade with the turmeric below the cutting frame. The device allows for contact with the ginger, enabling its cutting. The feed inlet is located on one side of the cutting frame. After being cut into sections, the ginger enters the hydrolysis tank inside the machine through the feed inlet. A suitable acid and water are added to the hydrolysis tank, where the acid, water, and ginger are all located. The motor is then started, causing the motor to drive the stirring blades to extend and retract via the drive shaft, thereby accelerating the hydrolysis of the ginger. This device accelerates the hydrolysis of ginger by cutting it into sections and then stirring it, greatly improving the hydrolysis efficiency of ginger.

[0008] A further feature of this invention is that the inner wall of the hydrolysis tank is fixedly connected with an anti-corrosion inner liner.

[0009] By adopting the above technical solution, the anti-corrosion inner liner is attached to the inner wall of the hydrolysis tank, thereby preventing the inner wall of the hydrolysis tank from being corroded.

[0010] A further feature of this invention is that: both sides of the inner wall of the anti-corrosion inner liner are fixedly connected with overlapping blocks, and an isolation net is attached to the top of the overlapping blocks.

[0011] By adopting the above technical solution, after the ginger is put into the hydrolysis tank, it will be isolated inside the isolation net. After the ginger has been hydrolyzed, the remaining ginger residue will be isolated on the isolation net, which makes it easier to clean the ginger residue.

[0012] A further feature of this invention is that an outlet pipe is fixedly connected to the outside of the hydrolysis tank, and a first valve is installed inside the outlet pipe.

[0013] By adopting the above technical solution, the first valve is opened, allowing the hydrolyzed ginger liquid to be discharged through the outlet pipe.

[0014] A further feature of this invention is that an acid tank is fixedly connected to the other side of the top of the machine body, and an acid pipe is provided on one side of the acid tank.

[0015] By adopting the above technical solution, the acid solution enters the interior of the acid tank through the acid solution pipeline for storage.

[0016] A further feature of this invention is that an acid drain pipe is fixedly connected inside the acid tank, and a second valve is installed inside the acid drain pipe.

[0017] By adopting the above technical solution, when adding acid to the inside of the hydrolysis tank, the second valve is opened, so that the acid inside the acid tank is discharged into the inside of the hydrolysis tank through the acid drain pipe.

[0018] A further feature of this invention is that a placement groove is provided inside the body, and a slide rail is fixedly connected inside the placement groove.

[0019] By adopting the above technical solution, when cleaning the ginger residue inside the isolation net, the hydrolysis tank slides out of the machine body through the slide rail.

[0020] A further feature of this invention is that water inlet pipes are fixedly connected to both sides of the top of the machine body, and a sealing plug is provided inside the water inlet pipe.

[0021] By adopting the above technical solution, water enters the interior of the machine through the water inlet pipe and then flows into the interior of the hydrolysis tank.

[0022] A further feature of this invention is that a mounting ring is attached to the top of the feeding platform, and a screw is threadedly connected to the inside of the mounting ring.

[0023] By adopting the above technical solution, the mounting ring is fixed to the top of the feeding table by a screw pin, and the mounting ring wraps around the electric push rod.

[0024] A further feature of this invention is that a rubber pad is fixedly connected to the inner wall of the mounting ring.

[0025] By adopting the above technical solution, the rubber pad is placed between the mounting ring and the electric push rod. The rubber pad is compressed, thereby fixing the electric push rod.

[0026] The beneficial effects of this utility model are:

[0027] 1. This utility model, through the arrangement of the machine body, feed inlet, cutting frame, first cylinder, cutting blade, feeding table, electric push rod, clamping plate, second cylinder, clamping cotton, hydrolysis tank, motor, drive shaft, and stirring blade, allows for the hydrolysis of ginger. The ginger is placed inside the clamping plate, and then the second cylinder is activated, causing the clamping cotton to extend and retract. The two clamping cottons clamp the ginger, thus fixing it inside the clamping plate. Activating the electric push rod then causes the ginger inside the clamping plate to extend and retract, pushing the ginger below the cutting frame. Finally, the first cylinder is activated. The first cylinder activates the cutting blade, causing it to extend and retract. The cutting blade contacts the ginger below the cutting frame, thus cutting the ginger. The feed inlet is located on one side of the cutting frame. After being cut into sections, the ginger enters the hydrolysis tank inside the machine through the feed inlet. A suitable acid and water are added to the hydrolysis tank. The acid, water, and ginger are all inside the hydrolysis tank. The motor is then activated, causing the motor to drive the stirring blades to extend and retract via the drive shaft, thereby accelerating the hydrolysis of the ginger. This device accelerates the hydrolysis of ginger by cutting it into sections and then stirring it, greatly improving the hydrolysis efficiency of ginger.

[0028] 2. This utility model, through the arrangement of an isolation net, a liquid outlet pipe, a first valve, an acid tank, an acid discharge pipe, a second valve, and a slide rail, ensures that after ginger is added to the hydrolysis tank, it will be isolated inside the isolation net. After the ginger has completed hydrolysis, the remaining ginger residue will be isolated on the isolation net, making it easier to clean the ginger residue. When cleaning the ginger residue inside the isolation net, the hydrolysis tank slides out of the machine body through the slide rail. The acid enters the acid tank through the acid pipe for storage. When adding acid into the hydrolysis tank, the second valve is opened, allowing the acid inside the acid tank to be discharged into the hydrolysis tank through the acid discharge pipe. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the internal structure of the clamping plate of this utility model;

[0032] Figure 3 This is a schematic diagram of the structure of the stirring blade of this utility model;

[0033] Figure 4 This is a schematic diagram of the structure of the isolation net of this utility model.

[0034] In the diagram, 1. Machine body; 2. Feed inlet; 3. Cutting frame; 4. First cylinder; 5. Cutting blade; 6. Feeding platform; 7. Electric push rod; 8. Clamping plate; 9. Second cylinder; 10. Clamping cotton; 11. Hydrolysis tank; 12. Motor; 13. Drive shaft; 14. Stirring blade; 15. Corrosion-resistant inner liner; 16. Isolation net; 17. Liquid outlet pipe; 18. First valve; 19. Acid tank; 20. Acid discharge pipe; 21. Second valve; 22. Slide rail; 23. Water inlet pipe; 24. Mounting ring; 25. Screw pin. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] Reference Figure 1-4A turmeric hydrolysis device includes a body 1, with a feed inlet 2 on one side of the top of the body 1. A cutting frame 3 is fixedly connected to the edge of the top of the body 1. A first cylinder 4 is fixedly installed on the top of the cutting frame 3, and a cutting blade 5 is fixedly connected to the output end of the first cylinder 4. A feeding platform 6 is fixedly connected to the outside of the body 1. An electric push rod 7 is fixedly installed on one side of the top of the feeding platform 6. A clamping plate 8 is fixedly connected to the output end of the electric push rod 7. A second cylinder 9 is fixedly installed inside the clamping plate 8. A clamping cotton 10 is fixedly installed at the output end of the second cylinder 9. A hydrolysis tank 11 is set inside the body 1. A motor 12 is fixedly installed inside the hydrolysis tank 11. A drive shaft 13 is fixedly connected to the output end of the motor 12. The drive shaft 13 is externally fixed. The machine is equipped with a stirring blade 14. During the hydrolysis of ginger, the ginger is placed inside the clamping plate 8. Then, the second cylinder 9 is activated, causing the clamping cotton 10 to extend and retract. The two clamping cotton 10s clamp the ginger, thus fixing it inside the clamping plate 8. The electric push rod 7 is then activated, causing the ginger inside the clamping plate 8 to extend and retract, thus pushing the ginger below the cutting frame 3. Then, the first cylinder 4 is activated, causing the cutting blade 5 to extend and retract. The cutting blade 5 contacts the ginger below the cutting frame 3, thus cutting the ginger. The feed inlet 2 is located on one side of the cutting frame 3. After being cut into sections, the ginger enters the hydrolysis tank 11 inside the machine body 1 through the feed inlet 2. In this process, suitable acid and water are added to the inside of the hydrolysis tank 11. The acid, water, and ginger are all inside the hydrolysis tank 11. The motor 12 is started, causing the motor to drive the stirring blades 14 via the drive shaft 13 to extend and retract, thereby accelerating the hydrolysis of the ginger. This device accelerates the hydrolysis of the ginger by cutting it into sections and then stirring it, greatly improving the hydrolysis efficiency. A corrosion-resistant inner liner 15 is fixedly connected to the inner wall of the hydrolysis tank 11, preventing corrosion of the inner wall. Blocks are fixedly connected to both sides of the inner wall of the corrosion-resistant inner liner 15, and an isolation net 16 is attached to the top of the blocks. After the ginger is placed inside the hydrolysis tank 11, the ginger will... The remaining ginger residue will be isolated inside the isolation net 16 after the hydrolysis of the ginger is completed, making it easier to clean. A liquid outlet pipe 17 is fixedly connected to the outside of the hydrolysis tank 11. A first valve 18 is installed inside the liquid outlet pipe 17. Opening the first valve 18 allows the hydrolyzed ginger liquid to be discharged through the liquid outlet pipe 17. An acid tank 19 is fixedly connected to the other side of the top of the machine body 1. An acid pipe is installed on one side of the acid tank 19, through which the acid enters the acid tank 19 for storage. An acid discharge pipe 20 is fixedly connected inside the acid tank 19. A second valve 21 is installed inside the acid discharge pipe 20. When acid is added to the hydrolysis tank 11, the second valve 21 is opened.The acid inside the acid tank 19 is discharged into the hydrolysis tank 11 through the acid drain pipe 20. The machine body 1 has a placement slot inside, with a slide rail 22 fixedly connected inside. When cleaning the ginger residue inside the isolation net 16, the hydrolysis tank 11 slides out of the machine body 1 via the slide rail 22. Water inlet pipes 23 are fixedly connected to both sides of the top of the machine body 1. Sealing plugs are installed inside the water inlet pipes 23, allowing water to enter the machine body 1 and then flow into the hydrolysis tank 11. An installation ring 24 overlaps the top of the feeding platform 6, with a screw pin 25 threaded inside. The screw pin 25 fixes the installation ring 24 to the top of the feeding platform 6. The installation ring 24 wraps around the electric push rod 7. A rubber pad is fixedly connected to the inner wall of the installation ring 24, positioned between the installation ring 24 and the electric push rod 7. The rubber pad is compressed, thus securing the electric push rod 7.

[0037] In this invention, during the hydrolysis of ginger, the ginger is placed inside the clamping plate 8. Then, the second cylinder 9 is activated, causing the clamping cotton 10 to extend and retract. The two clamping cotton 10s clamp the ginger, thus fixing it inside the clamping plate 8. The electric push rod 7 is then activated, causing the ginger inside the clamping plate 8 to extend and retract, pushing it below the cutting frame 3. Next, the first cylinder 4 is activated, causing the cutting blade 5 to extend and retract. The cutting blade 5 contacts the ginger below the cutting frame 3, cutting it. The feed inlet 2 is located on one side of the cutting frame 3. After being cut, the ginger enters the hydrolysis tank 11 inside the machine body 1 through the feed inlet 2. Suitable acid and water are added to the hydrolysis tank 11. The acid, water, and ginger are all inside the hydrolysis tank 11. The motor 1 is then started. 2. The motor 12 drives the stirring blade 14 to extend and retract via the drive shaft 13, thereby accelerating the hydrolysis of ginger. This device accelerates the hydrolysis of ginger by cutting it into sections and then stirring it, greatly improving the hydrolysis efficiency. After the ginger is put into the hydrolysis tank 11, it will be isolated inside the isolation net 16. After the ginger is hydrolyzed, the remaining ginger residue will be isolated on the isolation net 16, making it easy to clean the ginger residue. When cleaning the ginger residue inside the isolation net 16, the hydrolysis tank 11 slides out of the machine body 1 via the slide rail 22. The acid enters the acid tank 19 through the acid pipe for storage. When adding acid into the hydrolysis tank 11, the second valve 21 is opened, so that the acid inside the acid tank 19 is discharged into the hydrolysis tank 11 through the acid discharge pipe 20.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A turmeric hydrolysis device, comprising a body (1), characterized in that: A feed inlet (2) is provided on one side of the top of the machine body (1). A cutting frame (3) is fixedly connected to the edge of the top of the machine body (1). A first cylinder (4) is fixedly installed on the top of the cutting frame (3). A cutting blade (5) is fixedly connected to the output end of the first cylinder (4). A feeding platform (6) is fixedly connected to the outside of the machine body (1). An electric push rod (7) is fixedly installed on one side of the top of the feeding platform (6). A clamping plate (8) is fixedly connected to the output end of the electric push rod (7). A second cylinder (9) is fixedly installed inside the clamping plate (8). A clamping cotton (10) is fixedly installed at the output end of the second cylinder (9). A hydrolysis tank (11) is provided inside the machine body (1). A motor (12) is fixedly installed inside the hydrolysis tank (11). A drive shaft (13) is fixedly connected to the output end of the motor (12). A stirring blade (14) is fixedly connected to the outside of the drive shaft (13).

2. The turmeric hydrolysis device according to claim 1, characterized in that: The inner wall of the hydrolysis tank (11) is fixedly connected with a corrosion-resistant inner liner (15).

3. The turmeric hydrolysis device according to claim 2, characterized in that: Both sides of the inner wall of the anti-corrosion inner liner (15) are fixedly connected with overlapping blocks, and the top of the overlapping blocks is covered with an isolation net (16).

4. The turmeric hydrolysis device according to claim 1, characterized in that: The hydrolysis tank (11) is fixedly connected to the outside of the outlet pipe (17), and the outlet pipe (17) is provided with a first valve (18).

5. The turmeric hydrolysis device according to claim 1, characterized in that: An acid tank (19) is fixedly connected to the other side of the top of the body (1), and an acid pipe is provided on one side of the acid tank (19).

6. The turmeric hydrolysis device according to claim 5, characterized in that: The acid tank (19) is fixedly connected to an acid drain pipe (20), and a second valve (21) is installed inside the acid drain pipe (20).

7. The turmeric hydrolysis device according to claim 1, characterized in that: The body (1) has a placement slot inside, and a slide rail (22) is fixedly connected inside the placement slot.

8. The turmeric hydrolysis device according to claim 1, characterized in that: Both sides of the top of the machine body (1) are fixedly connected to water inlet pipes (23), and the inside of the water inlet pipes (23) is provided with sealing plugs.

9. The turmeric hydrolysis device according to claim 1, characterized in that: The top of the feeding platform (6) is connected to an installation ring (24), and the internal thread of the installation ring (24) is connected to a screw pin (25).

10. The turmeric hydrolysis device according to claim 9, characterized in that: A rubber pad is fixedly connected to the inner wall of the mounting ring (24).

Citation Information

Patent Citations

  • Yellow ginger hydrolysis device

    CN212701943U