A device for scraping the inner wall of a residual sodium sulfite reaction kettle
Patent Information
- Application Number
- CN202521272178.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-06-20
AI Technical Summary
这些残留若不及时清理,不仅会影响下一批次产品的质量,还可能引发设备腐蚀,缩短反应釜的使用寿命
[0017] 1. This device for scraping the inner wall of a reaction vessel to facilitate the removal of residual sodium sulfite uses a rotating tube to drive several cleaning scrapers to rotate against the inner wall of the reaction vessel, thus cleaning the inner wall of the vessel. Simultaneously, a high-pressure water pump supplies high-pressure water to the rotating tube, which is then sprayed through a corrosion-resistant nozzle at the end of the rotating tube onto the contact point between the cleaning scrapers and the reaction vessel. This allows the water flow to wash away and soften the residue at the cleaning site, while also removing residue adhering to the surface of the cleaning scrapers, improving the cleaning effect and extending the service life of the cleaning scrapers.
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Figure CN224712042U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of scraping technology for the inner wall of a reaction vessel, and in particular to a scraping device for cleaning residual sodium sulfite from the inner wall of a reaction vessel. Background Technology
[0002] In the chemical production field, sodium sulfite is an important chemical raw material, often used in reaction vessels for various chemical reactions. After the reaction, sodium sulfite and its reaction products adhere to the inner wall of the reaction vessel, forming residues. If these residues are not cleaned in time, they will not only affect the quality of the next batch of products, but may also cause equipment corrosion and shorten the service life of the reaction vessel.
[0003] Current methods for cleaning residual sodium sulfite in reactors involve using a scraper attached to the end of a stirring rod to scrape off the residue adhering to the inner wall. However, while the residue is scraped off during cleaning, it causes a large amount of residue to adhere to the scraper, affecting the cleaning effect and accelerating the corrosion of the scraper, thus reducing its service life. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a scraping device for cleaning residual sodium sulfite from the inner wall of a reactor, effectively solving the deficiencies of the prior art.
[0005] The purpose of this utility model is achieved through the following technical solution: a device for scraping the inner wall of a reaction vessel to facilitate the cleaning of residual sodium sulfite, comprising a reaction vessel tank, a drive motor fixedly connected to the center of the bottom surface of the reaction vessel tank, the output end of the drive motor penetrating into the center of the bottom surface of the inner wall of the reaction vessel tank and fixedly connected to a rotating tube, a plurality of stirring tubes fixedly connected to the side of the rotating tube, a cleaning scraper fixedly connected to one end of each of the stirring tubes, a corrosion-resistant nozzle fixedly connected to the center of the end of each of the stirring tubes away from the rotating tube, the corrosion-resistant nozzles all facing the blade of the cleaning scraper, the top end of the rotating tube penetrating out of the center of the top surface of the reaction vessel tank, a rotating joint fixedly connected to the top end of the rotating tube, a high-pressure water pump fixedly connected to one side of the top surface of the reaction vessel tank, a water supply pipe fixedly connected to the output end of the high-pressure water pump, the end of the water supply pipe away from the high-pressure water pump fixedly connected to the top end of the rotating joint, the rotating tube being rotatably connected to the water supply pipe through the rotating joint, and the blade of the cleaning scraper contacting the side of the inner wall of the reaction vessel tank.
[0006] Preferably, in any of the above embodiments, a feed valve is fixedly connected to one side of the top surface of the reactor body, and a discharge valve is fixedly connected to one side of the bottom surface of the reactor body. Both the feed valve and the discharge valve are connected to the interior of the reactor body.
[0007] The technical effect achieved by adopting the above scheme is that the feed valve facilitates the addition of reactants, and the discharge valve facilitates the discharge of materials.
[0008] Preferably, in any of the above embodiments, a plurality of support legs are fixedly connected to the bottom edge of the reactor body, and the bottom of the plurality of support legs is lower than the position of the discharge valve and the bottom of the drive motor.
[0009] The technical effect achieved by adopting the above solution is to leave a material receiving space at the bottom of the discharge valve, which facilitates material receiving.
[0010] Preferably, in any of the above embodiments, the lengths of the cleaning scrapers are adapted to the height of the inner wall of the reactor vessel, and the cleaning scrapers are all inclined to one side.
[0011] The technical effect achieved by adopting the above solution is that the cleaning scraper can thoroughly clean the inner wall and side of the reactor vessel.
[0012] Preferably, in any of the above embodiments, a bottom scraper is fixedly connected to the bottom of the outer wall of the bottommost stirring tube, and the length of the bottom scraper is adapted to the radius of the inner wall of the reaction vessel.
[0013] The technical effect achieved by adopting the above solution is that the bottom surface of the inner wall of the reactor can be cleaned by rotating the bottom scraper, and the material at the bottom can be scraped to the discharge valve during discharge to facilitate the full discharge of the material.
[0014] Preferably, in any of the above embodiments, a fixing frame is fixedly connected to the middle of the top surface of the reactor body, and the water supply pipe is fixedly connected to the middle of the fixing frame.
[0015] The technical effect achieved by adopting the above solution is that the water supply pipe can be firmly fixed by the fixing frame, improving stability and preventing swaying.
[0016] This utility model has the following advantages:
[0017] 1. This device for scraping the inner wall of a reaction vessel to facilitate the removal of residual sodium sulfite uses a rotating tube to drive several cleaning scrapers to rotate against the inner wall of the reaction vessel, thus cleaning the inner wall of the vessel. Simultaneously, a high-pressure water pump supplies high-pressure water to the rotating tube, which is then sprayed through a corrosion-resistant nozzle at the end of the rotating tube onto the contact point between the cleaning scrapers and the reaction vessel. This allows the water flow to wash away and soften the residue at the cleaning site, while also removing residue adhering to the surface of the cleaning scrapers, improving the cleaning effect and extending the service life of the cleaning scrapers.
[0018] 2. This device for cleaning residual sodium sulfite from the inner wall of the reactor can clean the bottom surface of the reactor by rotating the bottom scraper. At the same time, it can scrape the material at the bottom to the discharge valve during discharge, so as to facilitate the full discharge of the material. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a side view of the structure of this utility model;
[0021] Figure 3 This utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA;
[0022] Figure 4 This utility model Figure 3 Schematic diagram of the cross-sectional structure at point BB.
[0023] In the diagram: 1-Reaction vessel body, 2-High-pressure water pump, 3-Water supply pipe, 4-Fixed frame, 5-Rotating pipe, 6-Rotating joint, 7-Feed valve, 8-Support leg, 9-Drive motor, 10-Discharge valve, 11-Stirring pipe, 12-Cleaning scraper, 13-Corrosion resistant nozzle, 14-Bottom scraper. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.
[0025] like Figures 1 to 4 As shown, a device for scraping the inner wall of a reaction vessel to facilitate the cleaning of residual sodium sulfite includes a reaction vessel body 1. A drive motor 9 is fixedly connected to the center of the bottom surface of the reaction vessel body 1. The output end of the drive motor 9 penetrates into the center of the bottom surface of the inner wall of the reaction vessel body 1 and is fixedly connected to a rotating tube 5. Several stirring tubes 11 are fixedly connected to the side of the rotating tube 5. A cleaning scraper 12 is fixedly connected to one end of each of the stirring tubes 11. A corrosion-resistant nozzle 13 is fixedly connected to the center of the end of each stirring tube 11 away from the rotating tube 5. All the dry corrosion-resistant nozzles 13 are oriented towards the blade of the cleaning scraper 12. The top end of the rotating tube 5 extends through the center of the top surface of the reactor tank 1. A rotating joint 6 is fixedly connected to the top end of the rotating tube 5. A high-pressure water pump 2 is fixedly connected to one side of the top surface of the reactor tank 1. A water supply pipe 3 is fixedly connected to the output end of the high-pressure water pump 2. The end of the water supply pipe 3 away from the high-pressure water pump 2 is fixedly connected to the top end of the rotating joint 6. The rotating tube 5 is rotatably connected to the water supply pipe 3 through the rotating joint 6. The blade of the cleaning scraper 12 contacts the inner wall side of the reactor tank 1.
[0026] As an optional technical solution of this utility model: a feed valve 7 is fixedly connected to one side of the top surface of the reactor tank 1, and a discharge valve 10 is fixedly connected to one side of the bottom surface of the reactor tank 1. Both the feed valve 7 and the discharge valve 10 are connected to the inside of the reactor tank 1. The feed valve 7 facilitates the addition of reaction materials, and the discharge valve 10 facilitates the discharge of materials.
[0027] As an optional technical solution of this utility model: a number of support legs 8 are fixedly connected to the bottom edge of the reactor body 1. The bottom of the support legs 8 is lower than the bottom of the discharge valve 10 and the drive motor 9, so that the bottom of the discharge valve 10 leaves a material receiving space for easy material receiving.
[0028] As an optional technical solution of this utility model: the length of several cleaning scrapers 12 is adapted to the height of the inner wall side of the reactor tank 1, and the several cleaning scrapers 12 are all inclined to one side, so that the cleaning scrapers 12 can fully clean the inner wall side of the reactor tank 1.
[0029] As an optional technical solution of this utility model: a bottom scraper 14 is fixedly connected to the bottom of the outer wall of the bottom stirring tube 11. The length of the bottom scraper 14 is adapted to the radius of the inner wall of the reactor tank 1. The bottom surface of the inner wall of the reactor tank 1 can be cleaned by rotating the bottom scraper 14. At the same time, the material at the bottom can be scraped to the discharge valve 10 during discharge, so as to facilitate the full discharge of the material.
[0030] As an optional technical solution of this utility model: a fixing frame 4 is fixedly connected to the middle of the top surface of the reaction vessel tank 1, and the water supply pipe 3 is fixedly connected to the middle of the fixing frame 4. The fixing frame 4 can stably fix the water supply pipe 3, improve stability, and prevent swaying.
[0031] The working process of this utility model is as follows: When the user uses it...
[0032] 1) By rotating the rotating tube 5, several cleaning scrapers 12 can be driven to rotate against the inner wall of the reactor tank 1, thereby cleaning the inner wall of the reactor tank 1 by scraping.
[0033] 2) While cleaning, high-pressure water is pumped into the rotating pipe 5 by the high-pressure water pump 2. The water is sprayed through the corrosion-resistant nozzle 13 at the end of the rotating pipe 5 to the contact position between the cleaning scraper 12 and the reactor tank 1, so that the residue at the cleaning point is washed and softened by the water flow. At the same time, the residue adhering to the surface of the cleaning scraper 12 can be washed away.
[0034] 3) The bottom surface of the inner wall of the reactor vessel 1 can be cleaned by rotating the bottom scraper 14.
[0035] In summary, this utility model, by rotating the rotating tube 5, can drive several cleaning scrapers 12 to rotate against the inner wall of the reactor tank 1, thereby achieving scraping and cleaning of the inner wall of the reactor tank 1. At the same time, the high-pressure water pump 2 inputs high-pressure water flow into the rotating tube 5, which is sprayed through the corrosion-resistant nozzle 13 at the end of the rotating tube 5 towards the contact position between the cleaning scraper 12 and the reactor tank 1, so that the residue at the cleaning point is washed and softened by the water flow, and the residue adhering to the surface of the cleaning scraper 12 can be washed away, improving the cleaning effect and the service life of the cleaning scraper 12. The bottom scraper 14 can be rotated to clean the bottom surface of the inner wall of the reactor tank 1, and at the same time, it can scrape the material at the bottom to the discharge valve 10 during discharge, so as to facilitate the full discharge of the material.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for scraping the inner wall of a reaction vessel to facilitate the cleaning of residual sodium sulfite, characterized in that: The reactor includes a reaction vessel (1), a drive motor (9) is fixedly connected to the center of the bottom surface of the reaction vessel (1), the output end of the drive motor (9) penetrates into the center of the bottom surface of the inner wall of the reaction vessel (1) and is fixedly connected to a rotating tube (5), a plurality of stirring tubes (11) are fixedly connected to the side of the rotating tube (5), a cleaning scraper (12) is fixedly connected to one end of each of the stirring tubes (11), a corrosion-resistant nozzle (13) is fixedly connected to the center of the end of each of the stirring tubes (11) away from the rotating tube (5), and the corrosion-resistant nozzles (13) are all facing the cleaning scraper (12). 2) At the blade edge, the top end of the rotating tube (5) penetrates through the center of the top surface of the reactor tank (1). The top end of the rotating tube (5) is fixedly connected to a rotating joint (6). A high-pressure water pump (2) is fixedly connected to one side of the top surface of the reactor tank (1). A water supply pipe (3) is fixedly connected to the output end of the high-pressure water pump (2). The end of the water supply pipe (3) away from the high-pressure water pump (2) is fixedly connected to the top end of the rotating joint (6). The rotating tube (5) is rotatably connected to the water supply pipe (3) through the rotating joint (6). The blade of the cleaning scraper (12) contacts the inner wall side of the reactor tank (1).
2. The scraping device for cleaning residual sodium sulfite from the inner wall of a reactor according to claim 1, characterized in that: A feed valve (7) is fixedly connected to one side of the top surface of the reactor tank (1), and a discharge valve (10) is fixedly connected to one side of the bottom surface of the reactor tank (1). Both the feed valve (7) and the discharge valve (10) are connected to the inside of the reactor tank (1).
3. The scraping device for cleaning residual sodium sulfite from the inner wall of a reactor according to claim 1, characterized in that: The bottom edge of the reactor vessel (1) is fixedly connected to several support legs (8), and the bottom of the support legs (8) is lower than the bottom of the discharge valve (10) and the drive motor (9).
4. The scraping device for cleaning residual sodium sulfite from the inner wall of a reactor according to claim 1, characterized in that: The length of each of the cleaning scrapers (12) is adapted to the height of the inner wall side of the reactor vessel (1), and each of the cleaning scrapers (12) is inclined to one side.
5. The scraping device for cleaning residual sodium sulfite from the inner wall of a reactor according to claim 1, characterized in that: A bottom scraper (14) is fixedly connected to the bottom of the outer wall of the bottom stirring tube (11), and the length of the bottom scraper (14) is adapted to the radius of the inner wall of the reactor body (1).
6. The scraping device for cleaning residual sodium sulfite from the inner wall of a reactor according to claim 1, characterized in that: A fixing frame (4) is fixedly connected to the middle of the top surface of the reactor body (1), and the water supply pipe (3) is fixedly connected to the middle of the fixing frame (4).