Material mixing and reacting device

Abstract

The utility model relates to the technical field of reaction kettle discloses a kind of material mixing reaction device, comprising: base, the side portion of base is equipped with the fork slot for the fork tooth of fork truck insertion;Frame, frame is located on base, and the top of frame is open;Tank, tank is located in frame, and tank is equipped with feed inlet, exhaust port and discharge port;Lifting assembly, lifting assembly includes mounting bracket, first hydraulic cylinder and lifting platform, mounting bracket is detachably installed at the top of frame, first hydraulic cylinder is installed on frame, first hydraulic cylinder is connected with lifting platform and can drive lifting platform to move along vertical direction;Stirring assembly, stirring assembly includes driving motor and stirring paddle, and stirring paddle is located in tank, and the top end of stirring paddle is stretched out from tank and can move along vertical direction, and driving motor is installed on lifting platform, and driving motor is connected with stirring paddle and can drive stirring paddle to rotate.The utility model is convenient for moving and can lift and adjust the height of stirring paddle.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a material mixing reaction device. Background Technology

[0002] With the continuous development of the surface treatment industry, related production equipment has also developed rapidly, such as material mixing and reaction devices. When preparing electroplating additives, degreasing solutions, phosphating solutions, and other products, mixing and reaction devices are often required to mix and stir various chemical agents, as well as heat and maintain the temperature. Currently, traditional material mixing and reaction devices on the market are fixed, making them inconvenient to move and unable to meet the needs of some product processes requiring relocation and change of production environment. Furthermore, the height of the stirring paddle in existing material mixing and reaction devices is generally fixed. During the initial mixing stage, some solid lumps of material can easily jam the stirring paddle, affecting the normal operation of the device. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a material mixing and reaction device that is easy to move and can adjust the height of the stirring paddle.

[0004] To solve the above-mentioned technical problems, this utility model provides a material mixing and reaction apparatus, comprising:

[0005] The base has fork slots on its side for inserting fork tines of a forklift.

[0006] A frame, the frame being disposed on the base, the top of the frame being an opening;

[0007] The tank body is disposed within the frame, and the tank body is provided with a feed inlet, an exhaust outlet and a discharge outlet;

[0008] A lifting assembly includes a mounting frame, a first hydraulic cylinder, and a lifting platform. The mounting frame is detachably mounted on the top of the frame. The first hydraulic cylinder is mounted on the frame and is connected to the lifting platform and can drive the lifting platform to move vertically.

[0009] A stirring assembly, comprising a drive motor and a stirring blade, wherein the stirring blade is disposed within the tank, the top end of the stirring blade extends outside the tank and is capable of vertical movement, the drive motor is mounted on the lifting platform, the drive motor is connected to the stirring blade and is capable of driving the stirring blade to rotate.

[0010] As a preferred embodiment of this utility model, the discharge port is located at the bottom right side of the tank body, and the top left side of the base is provided with an installation groove. A second hydraulic cylinder is installed in the installation groove, and the telescopic shaft of the second hydraulic cylinder is arranged upward and the top surface is not higher than the top surface of the base.

[0011] As a preferred embodiment of the present invention, the stirring paddle includes a frame and a connecting shaft, the frame being fixed to the bottom of the connecting shaft, and the top of the connecting shaft being vertically movable through the top of the tank.

[0012] As a preferred embodiment of this utility model, wing blocks are provided on both sides of the frame, and the included angle between the wing blocks and the side of the frame is 45°.

[0013] As a preferred embodiment of this utility model, the surface of the stirring paddle is coated with an anti-corrosion adhesive layer.

[0014] As a preferred embodiment of this utility model, a heater is installed at the bottom of the tank.

[0015] As a preferred embodiment of this utility model, a temperature sensor for detecting the temperature of the material inside the tank is installed inside the tank.

[0016] As a preferred embodiment of this utility model, a weighing sensor for detecting the weight of the tank is provided inside the frame.

[0017] This utility model provides a material mixing and reaction device. Compared with the prior art, its advantages are as follows: the tank is located in the frame and on the base. The base is provided with a fork slot for the fork teeth of a forklift to enter, so that the forklift can lift and move the base, making the device easy to move. When adding materials, the first hydraulic cylinder drives the lifting platform to rise, thereby raising the stirring component, so that there is a certain height between the stirring paddle and the bottom of the tank. After the material reaction begins to dissolve, the first hydraulic cylinder drives the lifting platform to fall, so that the stirring paddle is inserted into the material. At this time, the drive motor drives the stirring paddle to rotate, which can realize the stirring of the material and prevent the stirring paddle from being blocked when adding materials. Attached Figure Description

[0018] Figure 1 This is a structural diagram of the present invention;

[0019] Figure 2 This is a structural diagram of the tank body of this utility model after omitting the top plate;

[0020] Figure 3 This is a structural diagram of the base of this utility model;

[0021] In the figure, the base is 1; the fork groove is 11; the mounting groove is 12; the second hydraulic cylinder is 13; the frame is 2; the tank is 3; the feed port is 31; the exhaust port is 32; the discharge port is 33; the lifting assembly is 4; the mounting bracket is 41; the first hydraulic cylinder is 42; the lifting platform is 43; the stirring assembly is 5; the drive motor is 51; the stirring paddle is 52; the frame is 521; the connecting shaft is 522; the wing block is 523; and the heater is 6. Detailed Implementation

[0022] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] like Figure 1-3 As shown, a preferred embodiment of the material mixing and reaction apparatus of this utility model includes:

[0025] The base 1 has a fork slot 11 on its side for inserting the fork teeth of the forklift;

[0026] Frame 2, which is mounted on base 1, has an opening at the top.

[0027] Tank 3 is located inside frame 2. Tank 3 has an inlet 31, an exhaust port 32, and a discharge port 33. Generally, the inlet 31 and the exhaust port 32 are located on the top of tank 3. The inlet 31 is provided with an openable cover. The exhaust port 32 is connected to a negative pressure suction device. The discharge port 33 is provided with a valve. When in use, the cover is closed. The negative pressure suction device draws in the negative pressure to create a negative pressure inside tank 3, thereby removing the waste gas generated during the reaction. The valve at the discharge port 33 is closed.

[0028] The lifting assembly 4 includes a mounting frame 41, a first hydraulic cylinder 42, and a lifting platform 43. The mounting frame 41 is detachably mounted on the top of the frame 2. The first hydraulic cylinder 42 is mounted on the frame 2 and is connected to the lifting platform 43 and can drive the lifting platform 43 to move vertically. The height of the lifting platform 43 can be adjusted by the first hydraulic cylinder 42.

[0029] The stirring assembly 5 includes a drive motor 51 and a stirring paddle. The stirring paddle is located inside the tank 3, with its top end extending out of the tank 3 and capable of vertical movement. The drive motor 51 is mounted on a lifting platform 43 and is connected to the stirring paddle, enabling it to rotate. It is understood that the lifting platform 43 has a through hole through which the output shaft of the drive motor 51 passes, so that it can be connected to the stirring paddle. In this embodiment, the top end of the stirring paddle can rotatably penetrate the top of the tank 3 and the mounting bracket 41, and is connected to the output shaft of the drive motor 51.

[0030] The working principle of this embodiment is as follows: the tank body 3 is located inside the frame 2 and is placed on the base 1. The base 1 is provided with a fork groove 11 for the fork teeth of the forklift to enter, that is, the forklift can lift and move the base 1, so the device is easy to move. When adding materials, the first hydraulic cylinder 42 drives the lifting platform 43 to rise, thereby driving the stirring component 5 to rise, so that there is a certain height between the stirring paddle and the bottom of the tank. After the material reaction begins to dissolve, the first hydraulic cylinder 42 drives the lifting platform 43 to fall, so that the stirring paddle is inserted into the material. At this time, the drive motor 51 drives the stirring paddle to rotate, which can realize the stirring of the material, thereby preventing the stirring paddle from being blocked when adding materials.

[0031] For example, the discharge port 33 is located at the bottom right side of the tank body 3, and the top left side of the base 1 is provided with an installation groove 12. The second hydraulic cylinder 13 is installed in the installation groove 12. The telescopic shaft of the second hydraulic cylinder 13 is set upward and the top surface is not higher than the top surface of the base 1. It can be understood that the top surface of the base 1 and the bottom surface of the frame 2 are horizontal. Under normal circumstances, the frame 2 is set horizontally on the base 1. When the tank body 3 needs to discharge materials, the telescopic shaft of the second hydraulic cylinder 13 extends upward, thereby lifting the bottom left side of the tank body 3 (the lifting height is small, such as 10cm, which will not cause the tank body 3 to tip over). At this time, the top left side of the tank body 3 is higher than the top right side, that is, the tank body 3 tilts to the left, which helps the material flow to the discharge port so that the material can be discharged.

[0032] For example, the agitator includes a frame 521 and a connecting shaft 522. The frame 521 is fixed to the bottom of the connecting shaft 522, and the top of the connecting shaft 522 can move vertically through the top of the tank 3. The frame 521 is cross-shaped, that is, the frame 521 is provided with perforated holes to reduce the resistance it experiences during agitation.

[0033] For example, wing blocks 523 are provided on both sides of the frame 2, and the angle between the wing blocks 523 and the side of the frame 2 is 45°, which can improve the stirring efficiency.

[0034] For example, the surface of the agitator is coated with an anti-corrosion adhesive layer. Generally, the agitator is made of stainless steel. The anti-corrosion adhesive layer isolates the agitator from contact with chemicals (materials), reduces the corrosion of the agitator by chemicals, and helps to improve the service life of the agitator.

[0035] For example, a heater 6 is installed at the bottom of the tank 3 to heat the material. The heater 6 is an electric heating rod made of stainless steel and coated with Teflon for temperature resistance and corrosion protection. The electric heating rod adopts a spiral structure to increase the heat exchange area.

[0036] For example, a temperature sensor for detecting the temperature of the material inside the tank 3 is installed inside the tank body 3. Generally, there is a sufficient distance between the temperature sensor and the heater 6 to reduce the influence of the heater 6 on the temperature sensor and ensure the accuracy of the detection.

[0037] For example, the frame 2 is provided with a weighing sensor (not shown in the figure) for detecting the weight of the tank 3 so as to weigh the material added into the tank 3.

[0038] It is understood that, generally, this embodiment also includes a controller and a control panel. The controller is electrically connected to the drive motor, heater, temperature sensor, weighing sensor and control panel respectively (the relevant connection circuits are existing technology) for operation and observation.

[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.

Claims

1. A material mixing and reaction apparatus, characterized in that: include: A base, wherein the side of the base is provided with a fork slot for the fork teeth of a forklift to insert into; A frame, which is disposed on the base, has an opening at the top; The tank body is disposed within the frame, and the tank body is provided with a feed inlet, an exhaust outlet and a discharge outlet; A lifting assembly includes a mounting frame, a first hydraulic cylinder, and a lifting platform. The mounting frame is detachably mounted on the top of the frame. The first hydraulic cylinder is mounted on the frame and is connected to the lifting platform and can drive the lifting platform to move vertically. A stirring assembly, comprising a drive motor and a stirring blade, wherein the stirring blade is disposed within the tank, the top end of the stirring blade extends outside the tank and is capable of vertical movement, the drive motor is mounted on the lifting platform, the drive motor is connected to the stirring blade and is capable of driving the stirring blade to rotate.

2. The material mixing and reaction apparatus according to claim 1, characterized in that: The discharge port is located at the bottom right side of the tank body. The top left side of the base is provided with an installation groove. A second hydraulic cylinder is installed in the installation groove. The telescopic shaft of the second hydraulic cylinder is set upward and its top surface is not higher than the top surface of the base.

3. The material mixing and reaction apparatus according to claim 1, characterized in that: The stirring paddle includes a frame and a connecting shaft. The frame is fixed to the bottom of the connecting shaft, and the top of the connecting shaft is vertically movable through the top of the tank.

4. The material mixing and reaction apparatus according to claim 3, characterized in that: The frame is provided with wing blocks on both sides, and the angle between the wing blocks and the side of the frame is 45°.

5. The material mixing and reaction apparatus according to claim 1, characterized in that: The surface of the stirring paddle is coated with an anti-corrosion adhesive layer.

6. The material mixing and reaction apparatus according to claim 1, characterized in that: A heater is installed at the bottom of the tank.

7. The material mixing and reaction apparatus according to claim 1, characterized in that: The tank is equipped with a temperature sensor for detecting the temperature of the material inside the tank.

8. The material mixing and reaction apparatus according to claim 1, characterized in that: The frame is equipped with a weighing sensor for detecting the weight of the tank.

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