Intelligent material processing device for veterinary drug processing
Patent Information
- Application Number
- CN202621205660.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-05
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2036-08-05
AI Technical Summary
针对上述中的相关技术,该装置存在一些不足,在实际使用过程中,大颗粒物料经筛选板两侧滑入罩壳后,依赖风机产生的气流将其吹回处理箱顶部以实现回收,该气力输送方式极易受物料自身湿度、颗粒粒度分布以及风机输出风压波动等因素的耦合影响,导致回收过程稳定性较差,不仅容易在罩壳及吹风槽处发生堵塞,还会因气流扰动或风力不足造成大颗粒物料回吹不彻底,从而影响连续粉碎作业的效率与成品粒度一致性
Smart Images

Figure CN224712176U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of veterinary drug processing technology, and more specifically, to an intelligent material processing device for veterinary drug processing. Background Technology
[0002] In the entire chain of veterinary drug production, material handling, as the starting process, encompasses multiple stages such as crushing, sieving, mixing, and conveying. The quality of its handling directly affects the efficiency of subsequent formulation processing and the quality of the finished product.
[0003] For example, the Chinese utility model patent (publication number: CN213528968U) discloses a "rotary multi-stage crushing device for raw materials in veterinary drug processing". The description of the device states that in this rotary multi-stage crushing device for veterinary drug processing, large particles of veterinary drug material being screened slide into the sliding grooves on both sides under the shaking action of the screening plate. When they slide into the cover, the fan blows the large particles of veterinary drug material upwards, and then they are crushed again by the crushing rollers from the top of the processing box in the recovery tank. This eliminates the need for subsequent re-crushing and improves production efficiency. Regarding the aforementioned technologies, this device has some shortcomings. In actual use, after large particles slide into the cover through both sides of the screening plate, they are blown back to the top of the processing box by the airflow generated by the blower to achieve recycling. This pneumatic conveying method is easily affected by factors such as the humidity of the material itself, particle size distribution, and fluctuations in the blower's output air pressure, resulting in poor stability of the recycling process. It is not only prone to blockage at the cover and blowing duct, but also causes incomplete back-blowing of large particles due to airflow disturbance or insufficient wind power, thereby affecting the efficiency of continuous crushing operations and the consistency of finished product particle size.
[0004] Therefore, we have made improvements to this and proposed an intelligent material processing device for veterinary drug processing. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an intelligent material processing device for veterinary drug processing, which solves the problems mentioned in the background.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A smart material processing device for veterinary drug processing includes a processing box, a material guide cover fixedly installed on the top of the processing box, an installation slot opened on one side of the material guide cover, a material lifting component provided on one side of the processing box, a sealing component provided below the material lifting component, and a controller fixedly installed on the front of the processing box. The processing box is symmetrically mounted from top to bottom on the upper part of the box. The distance between the two second electric crushing rollers is smaller than the distance between the two first electric crushing rollers. A first guide plate is fixedly installed inside the processing box below the second electric crushing rollers. A sieve plate is fixedly installed inside the processing box below the first guide plate. A second discharge port corresponding to the position of the sieve plate is opened on one side of the processing box. Inside the processing box, a second guide plate is fixedly installed below the sieve plate, and a first discharge port corresponding to the position of the second guide plate is opened on the lower side of the other side of the processing box.
[0007] As a preferred technical solution of this application, the material lifting component includes guide rails that are fixedly installed on one side of the processing box and are symmetrically distributed. Sliders are slidably installed on both guide rails. A feeding hopper is fixedly installed between the two sliders. A toothed plate is fixedly installed on the outer surface of one guide rail. A driving mechanism is provided on one slider.
[0008] As a preferred technical solution of this application, the sealing assembly includes a vertical rail fixedly installed on the lower end of a guide rail, a limit rod fixedly installed inside the vertical rail, an adjusting block sleeved on the outer wall of the limit rod, the adjusting block slidably installed on the vertical rail, a connecting frame fixedly installed on the front of the adjusting block, a sealing plate fixedly installed on one side of the connecting frame, the sealing plate slidably contacting one side of the outer surface of the processing box, and a spring sleeved on the outer wall of the limit rod at the bottom of the adjusting block.
[0009] As a preferred technical solution of this application, the adjusting block is provided with a sliding hole adapted to the limiting rod, and the adjusting block is slidably connected to the limiting rod through the sliding hole.
[0010] As a preferred technical solution of this application, the driving mechanism includes a servo motor fixedly mounted on a slider, and a gear fixedly mounted on the driving end of the servo motor, the gear meshing with a gear plate.
[0011] As a preferred technical solution of this application, the guide rail is composed of a vertical section and an arc section. The arc section of the guide rail extends through the mounting groove to the inside of the guide cover, and the toothed plate is adapted to the trajectory of the guide rail.
[0012] As a preferred technical solution of this application, the first guide plate, the sieve plate and the second guide plate are all installed at an angle inside the processing box.
[0013] As a preferred technical solution of this application, a suitable tray is movably installed at the bottom of the inside of the hopper, and a weighing sensor is provided at the connection between the tray and the bottom of the inner wall of the hopper.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: In the scheme of this application: 1. Through the coordinated use of a processing chamber, controller, first electric crushing roller, guide cover, mounting slot, lifting assembly, second electric crushing roller, first guide plate, sieve plate, first discharge port, second discharge port, and second guide plate, the controller drives the first and second electric crushing rollers to rotate relative to each other, achieving efficient two-stage crushing. After crushing, the material is automatically screened by an inclined sieve plate. Qualified products are discharged from the first discharge port, while unqualified large particles fall into the loading hopper. The loading hopper has a built-in weighing sensor. When the set weight is reached, the servo motor is automatically activated, driving the slider to move upward along the guide rail and automatically tilting and tilting using the arc section to return the unqualified material to the processing chamber for further crushing. After completion, it automatically resets and continues collecting. This avoids the clogging and air pressure fluctuation problems of pneumatic recovery, ensuring stable and reliable recovery and significantly improving the material qualification rate and the continuity of crushing operations.
[0015] 2. The sealing assembly moves in tandem with the material lifting assembly, eliminating the need for a separate drive source and offering economic efficiency. When the hopper moves upward, the sealing plate, under spring pressure, moves upward and automatically closes the second discharge port, effectively preventing the loss of unqualified materials during the feeding process. After the hopper resets, the sealing plate moves downward to restore the collection state. This adaptive sealing structure ensures the integrity and continuity of material recovery. Attached Figure Description
[0016] Figure 1 A three-dimensional structural schematic diagram of an intelligent material processing device for veterinary drug processing provided in this application; Figure 2 This application provides a rear-view, bottom-view structural schematic diagram of an intelligent material processing device for veterinary drug processing. Figure 3 This application provides a cross-sectional structural schematic diagram of an intelligent material processing device for veterinary drug processing. Figure 4 This application provides a schematic diagram of the material lifting component in an intelligent material processing device for veterinary drug processing. Figure 5 This is a schematic diagram of the sealing component in an intelligent material processing device for veterinary drug processing provided in this application.
[0017] The image shows: 1. Processing box; 2. Controller; 3. First electric crushing roller; 4. Guide cover; 5. Mounting slot; 6. Guide rail; 7. Toothed plate; 8. Material lifting assembly; 9. Sealing assembly; 10. Second electric crushing roller; 11. First guide plate; 12. Screen plate; 13. First discharge port; 14. Second discharge port; 15. Second guide plate; 16. Slider; 17. Servo motor; 18. Gear; 19. Vertical rail; 20. Sealing plate; 21. Loading hopper; 22. Limiting rod; 23. Adjusting block; 24. Spring; 25. Connecting frame. Detailed Implementation
[0018] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0019] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0020] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0022] Example 1 Please refer to Figures 1-5 A smart material processing device for veterinary drug processing includes a processing box 1, a guide cover 4 fixedly installed on the top of the processing box 1, an installation slot 5 opened on one side of the guide cover 4, a lifting component 8 provided on one side of the processing box 1, a sealing component 9 provided below the lifting component 8, and a controller 2 fixedly installed on the front of the processing box 1. The processing box 1 is symmetrically mounted with a first electric crushing roller 3 and a second electric crushing roller 10 from top to bottom inside the upper part. The distance between the two second electric crushing rollers 10 is smaller than the distance between the two first electric crushing rollers 3. The processing box 1 is fixedly mounted with a first guide plate 11 below the second electric crushing rollers 10 inside the processing box 1. The processing box 1 is fixedly mounted with a screen plate 12 below the first guide plate 11 inside the processing box 1. A second discharge port 14 corresponding to the position of the screen plate 12 is opened on one side of the processing box 1. Inside the processing box 1, a second guide plate 15 is fixedly installed below the screen plate 12. On the other side of the processing box 1, a first discharge port 13 is opened at the bottom, corresponding to the position of the second guide plate 15.
[0023] Furthermore, the material lifting assembly 8 includes guide rails 6 that are symmetrically distributed and fixedly installed on one side of the processing box 1. Slider 16 is slidably installed on both guide rails 6. A feeding hopper 21 is fixedly installed between the two sliders 16. A toothed plate 7 is fixedly installed on the outer surface of one guide rail 6. A driving mechanism is provided on one slider 16.
[0024] Furthermore, the drive mechanism includes a servo motor 17 fixedly mounted on a slider 16, and a gear 18 fixedly mounted on the drive end of the servo motor 17, which meshes with the gear plate 7. The servo motor 17 enables precise control of the reciprocating movement of the slider 16 along the guide rail 6.
[0025] Furthermore, the guide rail 6 consists of a vertical section and an arc-shaped section. The arc-shaped section of the guide rail 6 extends through the mounting slot 5 and into the interior of the guide cover 4. The toothed plate 7 is adapted to the trajectory of the guide rail 6. It can guide the hopper 21 to be vertically lifted and then smoothly flipped along a predetermined path, realizing automatic material dumping. The action is smooth and reliable, and no additional flipping mechanism is required.
[0026] Furthermore, the first guide plate 11, the screen plate 12, and the second guide plate 15 are all installed at an angle inside the processing box 1. This allows for automatic conveying and cascading of the material using its own weight, without the need for additional power.
[0027] Furthermore, a suitable tray is movably installed at the bottom of the inner wall of the hopper 21, and a weighing sensor is installed at the connection between the tray and the bottom of the inner wall of the hopper 21. This allows for real-time and accurate cumulative weighing of non-conforming materials falling into the hopper 21, thereby achieving automated feeding control based on a set weight threshold, avoiding frequent start-stop or no-load operation, and improving the intelligence of the recycling and crushing operation.
[0028] Example 2 The intelligent material processing equipment for veterinary drug processing provided in Example 1 is further optimized. Specifically, the sealing component 9 includes a vertical rail 19 fixedly installed on the lower end of a guide rail 6. A limit rod 22 is fixedly installed inside the vertical rail 19. An adjusting block 23 is sleeved on the outer wall of the limit rod 22. The adjusting block 23 is slidably installed on the vertical rail 19. A connecting frame 25 is fixedly installed on the front of the adjusting block 23. A sealing plate 20 is fixedly installed on one side of the connecting frame 25. The sealing plate 20 slides in contact with one side of the outer surface of the processing box 1. A spring 24 is sleeved on the outer wall of the limit rod 22 at the bottom of the adjusting block 23.
[0029] Furthermore, the adjusting block 23 has a sliding hole that matches the limiting rod 22, and the adjusting block 23 is slidably connected to the limiting rod 22 through the sliding hole. This provides precise linear guidance and radial limiting for the adjusting block 23, effectively preventing it from deviating or getting stuck during movement.
[0030] It should be noted that the controller control circuit can be implemented by those skilled in the art through simple programming, and is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0031] The usage process of the intelligent material processing equipment for veterinary drug processing provided by this utility model is as follows: In use, the controller 2 controls the two first electric crushing rollers 3 and the two second electric crushing rollers 10 to rotate relative to each other. After the material is added into the processing box 1 through the guide cover 4, it enters the first electric crushing rollers 3 and the second electric crushing rollers 10 in sequence for two-stage crushing. The crushed material falls directly onto the first guide plate 11 and falls along its guiding direction to the high side of the screen plate 12. Then, it rolls along the inclined direction under the self-inclined action of the screen plate 12. During the rolling process, the screen plate 12 screens the material. Qualified material falls through the screen holes to the top of the second guide plate 15 and is guided by the second guide plate 15 to be discharged from the first discharge port 13. Unqualified large particles fall directly into the loading hopper 21 on the lifting assembly 8 through the second discharge port 14. The tray at the bottom of the loading hopper 21 works with the weighing sensor to weigh the unqualified material that falls in. Once the accumulated weight reaches the set threshold, the controller 2 controls the servo motor 17 to start, which drives the gear 18 to rotate. Through the meshing action of the gear 18 and the toothed plate 7, the slider 16 is driven to slide along the guide rail 6, thereby moving the hopper 21. Guided by the guide rail 6, it enters the guide cover 4 through the installation slot 5. At the same time, using the arc section set on the guide rail 6, the hopper 21 automatically flips after entering the guide cover 4, with its opening tilted towards the top of the processing box 1, directly pouring the unqualified material inside into the processing box 1 for further crushing. After the pouring is completed, the hopper 21 is reset under the drive of the servo motor 17 and continues to collect the unqualified material discharged from the second discharge port 14. This cycle is repeated to achieve repeated crushing of unqualified materials, significantly improving the material qualification rate, while avoiding the blockage and wind pressure fluctuation problems common in pneumatic recovery methods, ensuring a stable and reliable recovery process.
[0032] During the process of the feeding hopper 21 on the feeding assembly 8 moving upward and conveying materials into the processing box 1, if the second discharge port 14 remains open, the unqualified materials discharged through the second discharge port 14 during this period will directly scatter and cannot be effectively collected. Therefore, when the feeding hopper 21 is at the second discharge port 14 for material collection, the bottom of the feeding hopper 21 is limited to the top of the sealing plate 20, keeping the spring 24 on the sealing assembly 9 in a compressed state, thereby preventing the sealing plate 20 from returning to its original position under the elastic action of the spring 24. Once the feeding hopper 21 begins to move upward, the elastic restoring force of the spring 24 drives the adjusting block 23 along the limit. The outer wall of rod 22 slides, and through connecting frame 25, it drives sealing plate 20 to move upward in sync with hopper 21. That is, the moment hopper 21 leaves the position of second discharge port 14, sealing plate 20 immediately seals second discharge port 14, effectively preventing unqualified materials from being discharged directly during the feeding process and thus preventing collection. After hopper 21 completes unloading and resets, hopper 21 pushes sealing plate 20 downward to reset, so that hopper 21 can collect unqualified materials discharged from second discharge port 14 again. In addition, sealing component 9 is completely linked with lifting component 8, without the need for an additional independent drive source, which is economical and practical.
[0033] It should be noted that all components used in this application are standard parts that can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets and welding that are mature in the prior art. The mechanical parts and electrical equipment adopt conventional models in the prior art. The circuit connection adopts conventional connection methods in the prior art. The electrical equipment is connected to an external safe power source. These will not be described in detail here.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.
Claims
1. An intelligent material processing device for veterinary drug processing, characterized in that, The processing box (1) includes a material guide cover (4) fixedly installed on the top of the processing box (1), an installation slot (5) is provided on one side of the material guide cover (4), a material lifting component (8) is provided on one side of the processing box (1), a sealing component (9) is provided below the material lifting component (8), and a controller (2) is fixedly installed on the front of the processing box (1). The processing box (1) is symmetrically mounted with a first electric crushing roller (3) and a second electric crushing roller (10) from top to bottom inside. The distance between the two second electric crushing rollers (10) is smaller than the distance between the two first electric crushing rollers (3). The processing box (1) is fixedly mounted with a first guide plate (11) below the second electric crushing roller (10) inside. The processing box (1) is fixedly mounted with a sieve plate (12) below the first guide plate (11) inside. A second discharge port (14) corresponding to the position of the sieve plate (12) is opened on one side of the processing box (1). The processing box (1) has a second guide plate (15) fixedly installed inside below the sieve plate (12), and a first discharge port (13) corresponding to the position of the second guide plate (15) is opened on the other side of the processing box (1).
2. The intelligent material processing equipment for veterinary drug processing according to claim 1, characterized in that, The material lifting assembly (8) includes guide rails (6) that are symmetrically distributed and fixedly installed on one side of the processing box (1). Slider (16) is slidably installed on both guide rails (6). A loading hopper (21) is fixedly installed between the two sliders (16). A toothed plate (7) is fixedly installed on the outer surface of one guide rail (6). A driving mechanism is provided on one slider (16).
3. The intelligent material processing equipment for veterinary drug processing according to claim 2, characterized in that, The sealing assembly (9) includes a vertical rail (19) fixedly installed on the lower end of a guide rail (6). A limit rod (22) is fixedly installed inside the vertical rail (19). An adjusting block (23) is sleeved on the outer wall of the limit rod (22). The adjusting block (23) is slidably installed on the vertical rail (19). A connecting frame (25) is fixedly installed on the front of the adjusting block (23). A sealing plate (20) is fixedly installed on one side of the connecting frame (25). The sealing plate (20) slides in contact with one side of the outer surface of the processing box (1). A spring (24) is sleeved on the outer wall of the limit rod (22) at the bottom of the adjusting block (23).
4. The intelligent material processing equipment for veterinary drug processing according to claim 3, characterized in that, The adjusting block (23) has a sliding hole that matches the limiting rod (22), and the adjusting block (23) is slidably connected to the limiting rod (22) through the sliding hole.
5. The intelligent material processing equipment for veterinary drug processing according to claim 2, characterized in that, The driving mechanism includes a servo motor (17) fixedly mounted on a slider (16), and a gear (18) fixedly mounted on the driving end of the servo motor (17), which meshes with a toothed plate (7).
6. The intelligent material processing equipment for veterinary drug processing according to claim 2, characterized in that, The guide rail (6) consists of a vertical section and an arc section. The arc section of the guide rail (6) extends through the mounting slot (5) to the inside of the guide cover (4). The toothed plate (7) is adapted to the trajectory of the guide rail (6).
7. The intelligent material processing equipment for veterinary drug processing according to claim 1, characterized in that, The first guide plate (11), the sieve plate (12), and the second guide plate (15) are all installed at an angle inside the processing box (1).
8. The intelligent material processing equipment for veterinary drug processing according to claim 2, characterized in that, A suitable tray is movably installed at the bottom of the inside of the hopper (21), and a weighing sensor is provided at the connection between the tray and the bottom of the inner wall of the hopper (21).
Citation Information
Patent Citations
Raw material rotating disc type multi-stage crushing device for veterinary drug processing
CN213528968U