A cyclone separator with a spraying function
Patent Information
- Application Number
- CN202522565022.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0004]然而,当前在旋风分离器使用过程中,由于通过安装喷淋管路配合喷头的方式,在实际使用过程中喷头的喷淋行径大小难以进行调整,需要工作人员对喷头进行拆卸更换,导致旋风分离器喷淋调整较为不便,影响旋风分离器的喷淋调整便捷性和适应性
[0014]本实用新型提供的一种具有喷淋功能的旋风分离器,其有益效果包括有:
Smart Images

Figure CN224712234U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cyclone separator technology, and more specifically, to a cyclone separator with a spraying function. Background Technology
[0002] A cyclone separator is a gas-solid separation device designed based on the principle of centrifugal force. It is widely used in chemical, environmental protection, energy, and pharmaceutical industries. Its core function is to efficiently separate solid particles or droplets from airflow to achieve gas purification or material recovery. It has advantages such as simple structure, no moving parts, convenient operation and maintenance, large processing capacity, and high separation efficiency. It is one of the core devices for separating dust-laden airflow in industrial production. The dust-laden airflow enters the cyclone separator at high speed through the tangential inlet and is constrained by the cylinder wall to rotate at high speed from top to bottom along the inner wall, forming an "outer vortex". During the rotation, the solid particles in the airflow, because their density is much greater than that of the gas, are thrown towards the cylinder wall under the action of centrifugal force. After leaving the airflow, they slide down the cylinder wall under the action of gravity and finally enter the ash hopper through the dust discharge port for collection. At the same time, the clean gas that has separated the particles forms an upward "inner vortex" in the central area of the separator and is discharged through the central exhaust pipe at the top, thereby achieving efficient gas-solid separation, completing both gas purification and solid particle recovery or dust removal. Since some materials require spray assistance during processing, it is necessary to carry out spray operation.
[0003] In related technologies, during the use of cyclone separators, a spraying medium is generally formed inside the cyclone separator by installing a spraying pipeline inside the cyclone separator, which sprays the inside of the cyclone separator to achieve the desired effect.
[0004] However, in the current use of cyclone separators, due to the method of installing spray pipes and nozzles, it is difficult to adjust the spray diameter of the nozzles in actual use. The nozzles need to be disassembled and replaced by the staff, which makes the spray adjustment of the cyclone separator inconvenient and affects the convenience and adaptability of the spray adjustment. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides a cyclone separator with spraying function that overcomes or at least partially solves the above technical problems.
[0006] This utility model is implemented as follows: This utility model provides a cyclone separator with a spraying function, including a cyclone separator, a bracket installed at the bottom of the outer side of the cyclone separator, and a feed cylinder installed on the left side of the rear side of the cyclone separator. Sprayer adjustment mechanism; the sprayer adjustment mechanism includes: Spray pipe; the spray pipe is installed on the rear side of the top of the cyclone separator, and the bottom of the spray pipe is movably connected to a spray hood located inside the cyclone separator; Adjustment port; the adjustment port is located on the outside of the spray hood, and a fastening groove located on the rear side of the surface of the spray pipe is provided behind the cyclone separator. Spray support mechanism; the spray support mechanism is movably connected to the outside of the spray hood.
[0007] In a preferred embodiment, the spray support mechanism includes a support ring, a fixed ring, and a support frame. The support ring is movably connected to the outside of the spray hood, the fixed ring is movably connected to the top of the support ring, the inner side of the fixed ring is fixedly connected to the outside of the spray hood, the support frame is fixedly connected to the inner side of the support ring, and the top of the support frame extends through to the outside of the cyclone separator.
[0008] In a preferred embodiment, the top of the support ring is provided with a groove, and a ball bearing that contacts the fixed ring is movably connected inside the groove.
[0009] In a preferred embodiment, a connecting frame is movably connected to the front side of the top of the cyclone separator, and connecting grooves are provided on both sides of the rear bottom side of the connecting frame, with the top of the support frame located inside the connecting grooves.
[0010] In a preferred embodiment, the top of the support frame is provided with a threaded groove, and the internal thread of the threaded groove is connected to a bolt that extends through to the top of the connecting frame.
[0011] In a preferred embodiment, a screw hole is provided on the front side of the top of the connecting frame, and a stud is threaded into the screw hole, with the bottom of the stud contacting the top of the cyclone separator.
[0012] In a preferred embodiment, the top of the connecting frame has a reference opening located to the left of the screw hole, and a reference ruler is movably connected inside the reference opening.
[0013] In a preferred embodiment, both ends of the spray pipe are fitted with fixed seats, and both sides of the fixed seats are movably connected with fixing bolts that are threadedly connected to the cyclone separator.
[0014] The cyclone separator with spraying function provided by this utility model has the following beneficial effects: 1. By setting up a spray adjustment mechanism, a spray path adjustment medium can be formed on both sides of the top inside the cyclone separator, which can be raised and lowered. This allows users to adjust the size of the spray path inside the cyclone separator according to actual needs, change the spray size and spray volume, and avoid the situation where the spray size inside the cyclone separator is difficult to adjust. Therefore, the convenience and adaptability of spray adjustment of the cyclone separator are improved.
[0015] 2. By setting up a spray support mechanism, the spray hood and the cyclone separator can be supported, ensuring the connection effect between the spray hood and the spray pipe. This avoids the situation where it is difficult to separate the spray hood from the spray pipe during use, thus improving the connection effect between the spray hood and the spray pipe.
[0016] 3. By setting grooves and balls, rolling contact support can be achieved between the support ring and the fixed ring, reducing the contact friction between them and preventing excessive contact friction. This improves the smoothness of contact between the fixed ring and the support ring. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is an overall perspective view provided by an embodiment of the present utility model; Figure 2 A right-side perspective three-dimensional structural diagram of the spray pipe provided for an embodiment of this utility model; Figure 3 A three-dimensional cross-sectional structural diagram of the spray hood provided for an embodiment of this utility model; Figure 4 A partial three-dimensional cross-sectional structural diagram of the connecting frame provided for an embodiment of this utility model; In the diagram: 1. Cyclone separator; 2. Support frame; 3. Feed cylinder; 4. Spray pipe; 5. Spray hood; 6. Adjustment port; 7. Fastening groove; 8. Support ring; 9. Fixing ring; 10. Support frame; 11. Roller groove; 12. Ball bearing; 13. Connecting frame; 14. Connecting groove; 15. Threaded groove; 16. Bolt; 17. Threaded hole; 18. Stud; 19. Reference port; 20. Reference ruler; 21. Fixing seat; 22. Fixing bolt. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] Reference Figures 1-4 This utility model provides a technical solution: a cyclone separator with spraying function, including a cyclone separator 1 and a spraying adjustment mechanism. A bracket 2 is installed at the bottom of the outer side of the cyclone separator 1, and a feed cylinder 3 is installed on the left side of the rear side of the cyclone separator 1. A spraying path adjustment medium can be formed on both sides of the top inside the cyclone separator 1, which can be raised and lowered. This allows the user to adjust the spraying path size inside the cyclone separator 1 according to actual usage needs, change the spraying size and spraying volume, and avoid the situation where the spraying size inside the cyclone separator 1 is difficult to adjust. Therefore, the convenience and adaptability of spraying adjustment of the cyclone separator 1 are improved.
[0021] Reference Figures 1-4 In a preferred embodiment, the spray adjustment mechanism includes a spray pipe 4, which is installed on the rear side of the top of the cyclone separator 1. A spray hood 5 located inside the cyclone separator 1 is movably connected to the bottom of the spray pipe 4. An adjustment port 6 is opened on the outside of the spray hood 5. A fastening groove 7 located on the rear side of the surface of the spray pipe 4 is provided on the rear side of the cyclone separator 1. A spray support mechanism is movably connected to the outside of the spray hood 5. The fastening groove 7 secures the spray pipe 4 to the external pipeline. According to the actual spray adaptation requirements inside the cyclone separator 1, the spray hood 5 is raised and lowered to move the adjustment port 6, changing the size of the adjustment port 6, thereby changing the spray pipe 4 and the external pipeline. The spray size of the spray hood 5 and the spray support mechanism include a support ring 8, a fixing ring 9 and a support frame 10. The support ring 8 is movably connected to the outside of the spray hood 5, the fixing ring 9 is movably connected to the top of the support ring 8, the inner side of the fixing ring 9 is fixedly connected to the outside of the spray hood 5, and the support frame 10 is fixedly connected to the inner side of the support ring 8. The top of the support frame 10 extends through to the outside of the cyclone separator 1, which can support the spray hood 5 and the cyclone separator 1, ensuring the connection effect between the spray hood 5 and the spray pipe 4, and avoiding the situation where it is difficult to support and separate the spray hood 5 from the spray pipe 4 during use. Therefore, the connection effect between the spray hood 5 and the spray pipe 4 is improved.
[0022] Reference Figures 2-4In a preferred embodiment, a rolling groove 11 is provided on the top of the support ring 8, and a ball bearing 12 that contacts the fixed ring 9 is movably connected inside the rolling groove 11. This allows for rolling contact support between the support ring 8 and the fixed ring 9, reducing the contact friction between them and preventing excessive contact friction. This improves the smoothness of the contact between the fixed ring 9 and the support ring 8. A connecting frame 13 is movably connected to the front side of the top of the cyclone separator 1. Connecting grooves 14 are provided on both sides of the rear bottom of the connecting frame 13. The top of the support frame 10 is located inside the connecting grooves 14, allowing for connection between two sets of support frames 10. This prevents the support frames 10 from being difficult to operate synchronously, thus improving the connection effect between the support frames 10.
[0023] Reference Figures 2-4 In a preferred embodiment, a screw groove 15 is provided on the top of the support frame 10, and a bolt 16 extending through to the top of the connecting frame 13 is connected to the screw groove 15. This allows for threaded fastening between the connecting frame 13 and the support frame 10, thus improving the connection effect between the support frame 10 and the connecting frame 13. A screw hole 17 is provided on the front side of the top of the connecting frame 13, and a stud 18 is connected to the screw hole 17. The bottom of the stud 18 contacts the top of the cyclone separator 1, providing a medium for users to adjust the height between the connecting frame 13 and the cyclone separator 1 and to adjust the spray hood 5. This improves the ease of adjustment of the connecting frame 13 and the spray hood 5.
[0024] Reference Figures 2-4 In a preferred embodiment, a reference port 19 is provided on the top of the connecting frame 13, located to the left of the screw hole 17. A reference ruler 20 is movably connected inside the reference port 19, which can provide the user with a reference medium for the opening size of the adjustment port 6. This improves the convenience of adjusting and controlling the adjustment port 6. Both ends of the spray pipe 4 are fitted with fixed seats 21. Both sides of the fixed seats 21 are movably connected with fixed bolts 22 that are threaded to the cyclone separator 1. This can be used to connect and fix the spray pipe 4 and the cyclone separator 1, thus improving the working stability of the spray pipe 4.
[0025] Specifically, the working process or principle of this cyclone separator with spray function is as follows: During use, the spray pipe 4 is connected to the external water pipe via the fastening groove 7. Then, based on the actual usage of the cyclone separator 1 and the actual spray size requirements, the stud 18 is rotated and the threaded hole 17 is rotated, causing the stud 18 to move upwards. This causes the connecting frame 13 to move downwards, which in turn drives the support ring 8 downwards via the support frame 10. At this time, the spray hood 5 moves downwards along with the support ring 8 due to its own weight. Since the spray hood 5 is movably connected to the bottom of both ends of the spray pipe 4, as the spray hood 5 moves downwards, the opening range of the adjustment port 6 increases and expands, changing the spray path size. During this process, as the connecting frame 13 moves downwards, the reference ruler 20, affected by the resistance of the cyclone separator 1 and the downward influence of the connecting frame 13, causes the top of the reference ruler 20 to protrude from the connecting frame 13. The operator can clearly see the actual spray size of the adjustment port 6 through the scale strip on the front side of the reference plate. The height of the opening range allows users to clearly control the size of the adjustment port 6. At this time, the bolt 16, in conjunction with the screw groove 15 and the connecting groove 14, performs threaded connection and fastening work between the support frame 10 and the connecting frame 13, ensuring the working connection stability between the support frame 10 and the connecting frame 13. When the cyclone separator 1 needs to be sprayed, the water pipe connected to the spray pipe 4 provides spray water to the spray pipe 4. At this time, the water enters the spray hood 5 through the spray pipe 4, and then is discharged into the cyclone separator 1 through the adjustment port 6, thereby spraying the inside of the cyclone separator 1. Since the adjustment port 6 is opened at an angle, as the water is discharged from the spray hood 5 through the adjustment port 6, the water exerts a reverse thrust on the spray hood 5, causing the spray hood 5 to rotate and cooperate with the adjustment port 6 to perform spraying work, making the spray drainage of the adjustment port 6 more uniform. At this time, the fixing ring 9 rotates with the spray hood 5, and the ball 12 cooperates with the roller groove 11 to reduce the running friction between the fixing ring 9 and the support ring 8, ensuring the spraying effect of the spray hood 5.
[0026] It should be noted that the cyclone separator 1, the support 2 and the feed cylinder 3 are all existing devices or equipment, or devices or equipment that can be implemented with existing technology. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A cyclone separator with a spraying function, comprising a cyclone separator (1), wherein a support (2) is installed at the bottom of the outer side of the cyclone separator (1), and a feed cylinder (3) is installed on the left side of the rear side of the cyclone separator (1), characterized in that... ; Sprayer adjustment mechanism; the sprayer adjustment mechanism includes: Spray pipe (4); The spray pipe (4) is installed on the rear side of the top of the cyclone separator (1), and the bottom of the spray pipe (4) is movably connected to a spray hood (5) located inside the cyclone separator (1). Adjustment port (6); The adjustment port (6) is opened on the outside of the spray hood (5), and a fastening groove (7) located on the rear side of the surface of the spray pipe (4) is provided on the rear side of the cyclone separator (1). Spray support mechanism; the spray support mechanism is movably connected to the outside of the spray hood (5).
2. A cyclone separator with spraying function according to claim 1, characterized in that, The spray support mechanism includes a support ring (8), a fixing ring (9), and a support frame (10). The support ring (8) is movably connected to the outside of the spray hood (5). The fixing ring (9) is movably connected to the top of the support ring (8). The inner side of the fixing ring (9) is fixedly connected to the outside of the spray hood (5). The support frame (10) is fixedly connected to the inner side of the support ring (8). The top of the support frame (10) extends through to the outside of the cyclone separator (1).
3. A cyclone separator with spraying function according to claim 2, characterized in that, The top of the support ring (8) is provided with a groove (11), and the inside of the groove (11) is movably connected with a ball (12) that contacts the fixed ring (9).
4. A cyclone separator with spraying function according to claim 2, characterized in that, The front side of the top of the cyclone separator (1) is movably connected to a connecting frame (13), and both sides of the bottom rear side of the connecting frame (13) are provided with connecting grooves (14). The top of the support frame (10) is located inside the connecting grooves (14).
5. A cyclone separator with spraying function according to claim 4, characterized in that, The top of the support frame (10) is provided with a screw groove (15), and the screw groove (15) is threaded with a bolt (16) that extends through to the top of the connecting frame (13).
6. A cyclone separator with spraying function according to claim 4, characterized in that, The front side of the top of the connecting frame (13) is provided with a screw hole (17), and a stud (18) is threaded inside the screw hole (17). The bottom of the stud (18) contacts the top of the cyclone separator (1).
7. A cyclone separator with spraying function according to claim 6, characterized in that, The top of the connecting frame (13) is provided with a reference opening (19) located to the left of the screw hole (17), and a reference ruler (20) is movably connected inside the reference opening (19).
8. A cyclone separator with spraying function according to claim 1, characterized in that, Both ends of the spray pipe (4) are fitted with fixed seats (21), and both sides of the fixed seats (21) are movably connected with fixed bolts (22) that are threadedly connected to the cyclone separator (1).