A metal surface treatment coating atomizing spray gun
Patent Information
- Application Number
- CN202521491466.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-07-16
AI Technical Summary
[0003]现有的金属表面处理涂料雾化喷涂枪,大多采用弹片式或螺纹式调节机构,通过手动旋钮直接控制流道开度,此类设计在喷涂作业的持续振动环境下,流道开度易发生非预期偏移,导致涂料与压缩空气混合比例波动,引发涂层厚度不均
[0017]本实用新型通过蜗轮蜗杆传动机构将嵌设盘的旋转运动转化为调节盘的线性位移,利用蜗轮蜗杆的自锁特性确保流道开度稳定性,通过设置的刻度环以及指针等之间的配合,用户可通过刻度环以刻度角度为增量精细调节涂料流量,相比传统弹簧式调节阀,流量控制重复精度提升,尤其适用于零部件等高精度喷涂场景需求;
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Figure CN224712248U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of atomizing spray guns, specifically relating to an atomizing spray gun for metal surface treatment coatings. Background Technology
[0002] Metal surface treatment coating atomizing spray guns are core equipment in the industrial coating field. Through efficient atomization technology, they transform liquid coatings into uniform, fine paint mist particles, achieving precise coverage of metal workpieces. Their core value lies in improving coating quality and resource utilization: employing principles such as compressed air (traditional air guns), high-pressure fluid (airless guns), or electrostatic adsorption (electrostatic guns), the coating forms fine droplets of 15-100 microns, ensuring excellent leveling, adhesion, and corrosion resistance. Targeting the characteristics of metal surfaces, the equipment is compatible with high-adhesion coatings such as epoxy, polyurethane, and zinc-rich primers, significantly enhancing rust prevention and wear resistance.
[0003] Most existing metal surface treatment coating atomizing spray guns use spring-loaded or threaded adjustment mechanisms, with the flow channel opening directly controlled by a manual knob. In the continuous vibration environment of spraying operations, this design is prone to unexpected deviations in the flow channel opening, leading to fluctuations in the coating-compressed air mixing ratio and resulting in uneven coating thickness. Therefore, a metal surface treatment coating atomizing spray gun is needed to help solve this problem. Utility Model Content
[0004] (1) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a metal surface treatment coating atomizing spray gun. This metal surface treatment coating atomizing spray gun converts the rotational motion of the embedded disc into the linear displacement of the adjusting disc through a worm gear transmission mechanism, and utilizes the self-locking characteristics of the worm gear to ensure the stability of the flow channel opening.
[0006] (2) Technical solution
[0007] To solve the above-mentioned technical problems, this utility model provides a metal surface treatment coating atomizing spray gun, which includes a spray gun body, a spray handle installed on the spray gun body, a grip texture provided on the spray handle corresponding to the grip, an air inlet pipe provided at the bottom of the spray handle, an air pipe installed on the air inlet pipe, a feed port installed at the top of the spray gun body, a connecting component installed at the feed port, and a material cylinder installed at the top of the connecting component;
[0008] The connecting assembly includes a mounting shell, which is threaded onto the feed inlet. The mounting shell has a passage cavity, and a rotating rod is rotatably mounted inside the passage cavity. An adjusting disc is fixed on the rotating rod, and a transmission assembly that assists in rotating the adjusting disc is installed inside the mounting shell.
[0009] Furthermore, the transmission assembly includes a worm gear fixed on a rotating rod, an embedded disk rotatably mounted on the mounting housing, a worm fixed on the embedded disk, and the worm gear and the worm engaging in transmission.
[0010] Furthermore, a pointer is fixed on the embedded disk, and a scale ring is embedded on the mounting shell. Angle scale lines are engraved on the scale ring, and the pointer and the scale ring cooperate to point to each other.
[0011] Furthermore, a fixing channel is symmetrically protruding at the bottom of the material cylinder, and an insertion port for inserting the bottom of the material cylinder is provided on the rotating rod. A fixing block is provided on the inner side of the insertion port, and the fixing block and the fixing channel are slidably engaged.
[0012] Furthermore, an installation head is integrally formed at the top of the mounting shell, the fixing block is L-shaped lying on its side, and the fixing groove is slidably engaged in the fixing block.
[0013] Furthermore, a positioning bolt is threaded onto the outer side of the mounting head, and one end of the positioning bolt rests on the outer side of the bottle neck.
[0014] Furthermore, an observation window is vertically opened on the material cylinder, and a transparent window is installed at the observation window.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] This utility model converts the rotational motion of the embedded disc into the linear displacement of the adjusting disc through a worm gear transmission mechanism. It utilizes the self-locking characteristic of the worm gear to ensure the stability of the flow channel opening. Through the cooperation between the set scale ring and pointer, the user can finely adjust the paint flow rate in increments of scale angle through the scale ring. Compared with the traditional spring-type regulating valve, the repeatability of flow control is improved, which is especially suitable for high-precision spraying scenarios such as parts.
[0018] This utility model, through the cooperation of the fixed channel, the fixed block and the positioning bolt, etc., allows for convenient and quick disassembly of the material cylinder during operation, and minimizes the inconvenience of disassembling and replacing the material cylinder. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of this utility model when it is disassembled and unfolded;
[0022] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;
[0023] Figure 4 This is a cross-sectional view of the transmission component corresponding to the mounting shell of this utility model.
[0024] The markings in the attached diagram are as follows: 1. Spray gun body; 2. Spray handle; 3. Grip groove; 4. Air inlet pipe; 5. Connecting assembly; 6. Mounting housing; 7. Mounting head; 71. Fixing block; 8. Adjusting disc; 9. Rotating rod; 10. Worm gear; 11. Worm; 111. Inserting disc; 12. Pointer; 13. Scale ring; 14. Positioning bolt; 15. Material barrel; 151. Fixing channel; 16. Transparent window. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This specific embodiment is a metal surface treatment coating atomizing spray gun, such as... Figures 1-4As shown, the metal surface treatment coating atomizing spray gun includes a spray gun body 1, a spray handle 2 installed on the spray gun body 1, a grip texture 3 provided on the spray handle 2 corresponding to the grip, an air inlet pipe 4 provided at the bottom of the spray handle 2, an air pipe installed on the air inlet pipe 4, a feed port installed at the top of the spray gun body 1, a connecting component 5 installed at the feed port, a material cylinder 15 installed at the top of the connecting component 5, the connecting component 5 includes a mounting shell 6, the mounting shell 6 is threadedly installed at the feed port, a passage cavity is opened on the mounting shell 6, a rotating rod 9 is rotatably installed in the passage cavity, an adjusting disc 8 is fixed on the rotating rod 9, a transmission component for assisting the rotation of the adjusting disc 8 is installed inside the mounting shell 6, the transmission component includes a worm gear 10 fixed on the rotating rod 9, an embedding disc 111 is rotatably embedded in the mounting shell 6, a worm 11 is fixed on the embedding disc 111, and the worm gear 10 and the worm 11 cooperate for transmission.
[0027] The rotational motion of the embedded disk 111 is converted into the linear displacement of the adjusting disk 8 through the worm gear 10 and worm 11 transmission mechanism, and the self-locking characteristics of the worm gear 10 and worm 11 are used to ensure the stability of the flow channel opening.
[0028] A pointer 12 is fixed on the aforementioned embedded disk 111, and a scale ring 13 is embedded on the mounting shell 6. Angle scale lines are engraved on the scale ring 13, and the pointer 12 and the scale ring 13 cooperate to point.
[0029] By coordinating the scale ring 13 and pointer 12, users can finely adjust the paint flow rate in increments of scale angle using the scale ring 13. Compared to traditional spring-type regulating valves, the repeatability of flow control is improved, making it particularly suitable for high-precision spraying scenarios such as parts.
[0030] The bottom of the material cylinder 15 is symmetrically provided with a fixing channel 151. The rotating rod 9 is provided with an insertion port for inserting the bottom of the material cylinder 15. A fixing block 71 is provided on the inner side of the insertion port. The fixing block 71 is L-shaped and lying on its side. The fixing channel 151 is slidably installed in the fixing block 71. The fixing block 71 and the fixing channel 151 slide together. A positioning bolt 14 is threaded on the outer side of the mounting head 7. One end of the positioning bolt 14 is set on the outer side of the bottle mouth of the material cylinder 15.
[0031] The fixed channel 151, the fixed block 71, and the positioning bolt 14, etc., can be used to facilitate quick disassembly of the material cylinder 15 during operation, thus avoiding situations where disassembly and replacement of the material cylinder 15 is inconvenient.
[0032] Furthermore, an observation window is vertically opened on the material cylinder 15, and a transparent window 16 is installed at the observation window. Through the transparent window 16, the remaining amount of paint can be visualized in real time, and the user can judge the timing of replenishment through the vertical observation window.
[0033] Working principle:
[0034] Flow regulation transmission system
[0035] The user drives the worm gear 11 to rotate by rotating the mounting plate 111. The worm gear 11 meshes with the worm wheel 10 fixed on the rotating rod 9, transmitting the rotational motion vertically to the rotating rod 9. The rotating rod 9 drives the adjusting plate 8 to rotate synchronously. The adjusting plate 8 changes the opening of the paint flow channel through the butterfly valve structure. Compressed air enters the spray gun body 1 through the air inlet pipe 4, which can realize the adjustment of the mixing ratio of compressed air and paint. During the rotation, the pointer 12 on the mounting plate 111 moves along the scale ring 13, providing angular position feedback.
[0036] The bottom of the material cylinder 15 is slidably engaged with the L-shaped fixing block 71 at the top of the rotating rod 9 through the fixing channel 151. During installation, the material cylinder 15 is slid into the guide groove of the fixing block 71 and rotated to position. Finally, the bottle mouth is locked by the positioning bolt 14 to complete the quick fixing of the material cylinder 15. The transparent window 16 provides real-time visual monitoring of the paint balance. Users can judge the timing of replenishment through the vertical observation window.
[0037] All technical features in this embodiment can be freely combined according to actual needs.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A metal surface treatment coating atomizing spray gun, the metal surface treatment coating atomizing spray gun comprising a spray gun body (1), characterized in that, The spray gun body (1) is equipped with a spray handle (2), the spray handle (2) is provided with grip texture (3) corresponding to the grip, the bottom of the spray handle (2) is provided with an air inlet pipe (4), the air inlet pipe (4) is equipped with an air pipe, the top of the spray gun body (1) is equipped with a feed port, the feed port is equipped with a connecting component (5), and the top of the connecting component (5) is equipped with a material cylinder (15). The connecting assembly (5) includes a mounting shell (6), which is threaded onto the feed inlet. A passage cavity is provided on the mounting shell (6), and a rotating rod (9) is rotatably arranged inside the passage cavity. An adjusting disc (8) is fixed on the rotating rod (9). A transmission assembly for assisting the rotating of the adjusting disc (8) is installed inside the mounting shell (6). The transmission assembly includes a worm gear (10) fixed on a rotating rod (9), an embedded disk (111) rotatably mounted on the mounting shell (6), a worm (11) fixed on the embedded disk (111), the worm gear (10) and the worm (11) cooperate to transmit power, a pointer (12) is fixed on the embedded disk (111), a scale ring (13) is embedded on the mounting shell (6), the scale ring (13) is engraved with angle scale lines, and the pointer (12) and the scale ring (13) cooperate to point.
2. The metal surface treatment coating atomizing spray gun according to claim 1, characterized in that, The bottom of the material cylinder (15) is symmetrically provided with a fixed channel (151). The rotating rod (9) is provided with an insertion port for inserting the bottom of the material cylinder (15). A fixing block (71) is provided on the inner side of the insertion port. The fixing block (71) and the fixed channel (151) slide together.
3. The metal surface treatment coating atomizing spray gun according to claim 2, characterized in that, The mounting shell (6) is integrally formed with a mounting head (7) at the top. The fixing block (71) is L-shaped and lying on its side. The fixing channel (151) is slidably installed in the fixing block (71).
4. The metal surface treatment coating atomizing spray gun according to claim 3, characterized in that, A positioning bolt (14) is threaded on the outer side of the mounting head (7), and one end of the positioning bolt (14) is positioned on the outer side of the bottle mouth of the material cylinder (15).
5. The metal surface treatment coating atomizing spray gun according to claim 4, characterized in that, An observation window is vertically opened on the material cylinder (15), and a transparent window (16) is installed at the observation window.