A fixing device for surface spraying processing of an automotive interior plastic plate
Patent Information
- Application Number
- CN202522170615.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-14
AI Technical Summary
随着汽车内饰设计的多样化,塑料板的形状逐渐从规则矩形向异形结构发展,且表面常带有弧度、凹槽或凸起等不规则特征,传统固定装置已难以满足加工需求,现有技术中,汽车内饰塑料板喷涂固定装置多采用刚性夹具直接夹持塑料板边缘,对于不同长度、宽度的异形板,需频繁更换夹具,不仅增加设备成本,还延长了生产换型时间,降低了加工效率,为此,需要设计新的技术方案给予解决
[0012]该装置通过电动推杆与固定座的配合,可驱动两个承载底杆相对移动,进而调整塑料板固定板a与塑料板固定板b之间的距离,能快速适配不同长度规格的汽车内饰塑料板;同时,夹板与不规则面顶件的组合设计,无需更换夹具即可应对不同宽度及表面结构的板材,大幅减少了换型时间,提升了设备的通用性,降低了多规格生产场景下的设备投入成本。
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Figure CN224712288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spray coating technology, specifically to a fixing device for spray coating processing of automotive interior plastic panels. Background Technology
[0002] In the automotive manufacturing industry, surface coating of automotive interior plastic panels is a key process for improving the aesthetics, wear resistance, and corrosion resistance of the interior. The fixing device, as a core auxiliary equipment in the coating process, directly affects the coating quality and production efficiency. With the diversification of automotive interior designs, the shape of plastic panels has gradually evolved from regular rectangles to irregular structures, and the surface often has irregular features such as curvature, grooves, or protrusions. Traditional fixing devices are no longer sufficient to meet processing requirements. In existing technologies, automotive interior plastic panel coating fixing devices mostly use rigid clamps to directly hold the edges of the plastic panels. For irregular panels of different lengths and widths, frequent clamp changes are required, which not only increases equipment costs but also prolongs production changeover time and reduces processing efficiency. Therefore, new technical solutions are needed to address this issue. Utility Model Content
[0003] The purpose of this utility model is to provide a device for fixing the surface coating of plastic panels for automotive interiors, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a fixing device for spraying and processing plastic panels for automotive interiors, comprising two parallel supporting base rods, with a fixed main rod vertically installed at the center of the top of each supporting base rod; a main shaft seat is installed at the top of one side of the fixed main rod, and a fixing frame is installed at the top of the other side of the fixed main rod; a rotating seat is installed at the upper end of the fixing frame, a rotating shaft is installed inside the rotating seat, a main rotating shaft is installed inside the main shaft seat, a plastic panel fixing plate a is installed at the end of the rotating shaft, a plastic panel fixing plate b is installed at the end of the main rotating shaft, clamping plates are fitted on the opposite sidewalls of the plastic panel fixing plates a and b, and irregularly shaped top parts are uniformly and equidistantly fitted on the sidewalls of the clamping plates along their axes.
[0005] Preferably, an electric push rod is installed at the center of the inner wall of one side of the bearing base rod, and a fixed seat is installed at the center of the inner wall of the other side of the bearing base rod. The output end of the electric push rod is connected to the fixed seat, and reinforcing ribs are installed on both sides of the top of the bearing base rod located on the fixed main rod.
[0006] Preferably, drive wheels are installed on both sides of the bottom end of the two bearing base rods, and limit rods are installed at the four corners of the opposite side walls of the two bearing base rods.
[0007] Preferably, the irregular surface top component includes a mounting plate installed on the side wall of the clamping plate, and telescopic rods are vertically installed on the side walls of the mounting plate. A universal seat is installed at the end of the telescopic rod, and a universal ball is installed inside the universal seat.
[0008] Preferably, a support spring is fitted on the outside of the telescopic rod between the universal joint and the mounting plate.
[0009] Preferably, the inner wall of the universal joint is provided with rotating cavities evenly spaced along its axis, and ball bearings are installed inside the rotating cavities, with the ball bearings fitting snugly against the universal ball bearings.
[0010] Preferably, the inner wall of the rotating seat is provided with a smooth surface, and the smooth surface is fitted to the outer wall of the rotating shaft.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This device, through the cooperation of an electric push rod and a fixed base, can drive two supporting base rods to move relative to each other, thereby adjusting the distance between plastic plate fixing plate a and plastic plate fixing plate b. It can quickly adapt to automotive interior plastic plates of different lengths. At the same time, the combination design of the clamping plate and the irregular surface top piece can handle plates of different widths and surface structures without changing the clamps, greatly reducing changeover time, improving the versatility of the equipment, and reducing equipment investment costs in multi-specification production scenarios. Attached Figure Description
[0013] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;
[0014] Figure 2 A schematic diagram of the clamping plate provided by this utility model;
[0015] Figure 3 A schematic diagram of the irregular surface top part provided by this utility model;
[0016] Figure 4 This is a schematic diagram of part A of the present invention.
[0017] In the diagram: 1. Supporting base rod; 2. Fixed main rod; 3. Electric push rod; 4. Drive wheel; 5. Limiting rod; 6. Reinforcing rib; 7. Fixed seat; 8. Main shaft; 9. Main shaft seat; 10. Plastic plate fixing plate b; 11. Plastic plate fixing plate a; 12. Fixing frame; 13. Rotating seat; 14. Rotating shaft; 15. Smooth surface; 16. Irregular surface top piece; 17. Clamping plate; 18. Rotating cavity; 19. Mounting plate; 20. Telescopic rod; 21. Support spring; 22. Universal seat; 23. Universal ball; 24. Ball bearing. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-4 As shown, a fixing device for spraying and processing plastic panels for automotive interiors includes two parallel supporting base rods 1. A fixing main rod 2 is vertically installed at the center of the top of each supporting base rod 1. A main shaft seat 9 is installed at the top of one side of the fixing main rod 2, and a fixing frame 12 is installed at the top of the other side of the fixing main rod 2. A rotating seat 13 is installed at the upper end of the fixing frame 12. A rotating shaft 14 is installed inside the rotating seat 13. A main rotating shaft 8 is installed inside the main shaft seat 9. A plastic panel fixing plate a11 is installed at the end of the rotating shaft 14. A plastic panel fixing plate b10 is installed at the end of the main rotating shaft 8. Clamping plates 17 are fitted on the opposite side walls of the plastic panel fixing plates a11 and b10. Irregularly shaped top parts 16 are evenly and equidistantly fitted on the side walls of the clamping plates 17 along their axis.
[0020] In the specific implementation process, the two supporting base rods 1 are square tube structures, arranged in parallel left and right. The top center of each supporting base rod 1 is vertically fixed with a main rod 2. The top of the right fixed main rod 2 is mounted with a main rotating shaft 8 through a main shaft seat 9, and the top of the left fixed main rod 2 is mounted with a rotating shaft 14 through a rotating seat 13, thereby realizing the rotation of plastic plate fixing plate a11 and plastic plate fixing plate b10. The inner walls of the two plastic plate fixing plates are fitted with irregular surface top pieces 16 through clamping plates 17. The inner walls of clamping plates 17 are arranged with multiple layers along their axis from the inside to the outside. The irregular surface top pieces 16 are arranged at the above-mentioned multi-layer structure, thereby being applied to the irregular plastic plate surface.
[0021] In some technical solutions, an electric push rod 3 is installed at the center of the inner wall of one side of the supporting bottom rod 1, and a fixed seat 7 is installed at the center of the inner wall of the other side of the supporting bottom rod 1. The output end of the electric push rod 3 is connected to the fixed seat 7, and the top of the supporting bottom rod 1 is equipped with reinforcing ribs 6 on both sides of the fixed main rod 2.
[0022] In the specific implementation process, the supporting base rod 1 on one side is fixed, and the extension and retraction of the electric push rod 3 drives the supporting base rod 1 on the other side to move left and right, thereby clamping the plastic plate.
[0023] In some technical solutions, drive wheels 4 are installed on both sides of the bottom end of the two supporting base rods 1, and limit rods 5 are installed at the four corners of the opposite side walls of the two supporting base rods 1.
[0024] In the specific implementation process, the movement of the bearing base rod 1 can be realized by setting the drive wheel 4, and the drive wheel 4 is equipped with a brake. The movement of the two bearing base rods 1 can be limited by setting the limit rod 5.
[0025] In some technical solutions, the irregular surface top part 16 includes a mounting plate 19 installed on the side wall of the clamping plate 17. The side wall of the mounting plate 19 is vertically mounted with a telescopic rod 20. The end of the telescopic rod 20 is mounted with a universal seat 22. The universal seat 22 is equipped with a universal ball 23 inside.
[0026] In the specific implementation process, the telescopic rod 20 is vertically fixed on the mounting plate 19. The extension and retraction of the telescopic rod 20 drives the extension and retraction of the universal seat 22, which then contacts the irregular plastic plate under the rolling of the universal ball 23.
[0027] In some technical solutions, a support spring 21 is fitted on the outside of the telescopic rod 20 between the universal joint 22 and the mounting plate 19.
[0028] In practice, the irregular surface of the plastic sheet is clamped and fixed by the cooperation of the telescopic rod 20 and the support spring 21.
[0029] In some technical solutions, the inner wall of the universal seat 22 is provided with rotating cavities 18 evenly spaced along its axis, and ball bearings 24 are installed inside the rotating cavities 18, with the ball bearings 24 fitting together with the universal ball 23.
[0030] In the specific implementation process, the ball bearing 24 rolls in the rotating cavity 18, thereby preventing the universal ball 23 from getting stuck in the universal seat 22.
[0031] In some technical solutions, the inner wall of the rotating seat 13 is provided with a smooth surface 15, and the smooth surface 15 is fitted to the outer wall of the rotating shaft 14.
[0032] In practice, the smooth surface 15 can improve the rotation efficiency of the rotating shaft 14 within the rotating seat 13.
[0033] Working principle:
[0034] The car interior plastic panel is placed between the plastic panel fixing plate a11 and the plastic panel fixing plate b10. Then, the electric push rod 3 is retracted by controlling it. When the irregular surface top piece 16 on the clamping plate 17 contacts the surface of the plastic panel, the universal ball 23 adapts to the protrusions, grooves or curvatures of the panel surface through the universal seat 22. At the same time, the telescopic rod 20 is compressed, and the support spring 21 generates a reverse elastic force, pushing the universal ball 23 to fit tightly against the surface of the panel, forming a multi-point uniform pressing, ensuring that the irregularly shaped panel can also be stably fixed.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fixing device for spraying and processing plastic panels for automotive interiors, comprising two parallel supporting base bars (1), characterized in that, Each of the supporting bottom rods (1) has a fixed main rod (2) vertically installed at the top center. A main shaft seat (9) is installed at the top of one side of the fixed main rod (2), and a fixing frame (12) is installed at the top of the other side of the fixed main rod (2). A rotating seat (13) is installed at the upper end of the fixed frame (12). A rotating shaft (14) is installed inside the rotating seat (13). A main rotating shaft (8) is installed inside the main shaft seat (9). A plastic plate fixing plate a (11) is installed at the end of the rotating shaft (14). A plastic plate fixing plate b (10) is installed at the end of the main rotating shaft (8). Clamping plates (17) are installed on the opposite side walls of the plastic plate fixing plates a (11) and b (10). Irregular surface top pieces (16) are evenly and equidistantly installed on the side walls of the clamping plates (17) along their axis.
2. The automotive interior plastic panel surface spraying and fixing device according to claim 1, characterized in that, An electric push rod (3) is installed at the center of the inner wall of the supporting bottom rod (1) on one side, and a fixed seat (7) is installed at the center of the inner wall of the supporting bottom rod (1) on the other side. The output end of the electric push rod (3) is connected to the fixed seat (7). The top of the supporting bottom rod (1) is equipped with reinforcing ribs (6) on both sides of the fixed main rod (2).
3. The automotive interior plastic panel surface spraying and fixing device according to claim 2, characterized in that, Both sides of the bottom end of the two bearing base rods (1) are equipped with drive wheels (4), and limit rods (5) are installed at the four corners of the opposite side walls of the two bearing base rods (1).
4. The automotive interior plastic panel surface spraying and fixing device according to claim 1, characterized in that, The irregular surface top part (16) includes a mounting plate (19) installed on the side wall of the clamping plate (17). The side walls of the mounting plate (19) are vertically mounted with telescopic rods (20). The ends of the telescopic rods (20) are mounted with universal seats (22). Universal balls (23) are installed inside the universal seats (22).
5. The automotive interior plastic panel surface spraying and fixing device according to claim 4, characterized in that, The telescopic rod (20) is fitted with a support spring (21) on its exterior between the universal joint (22) and the mounting plate (19).
6. The automotive interior plastic panel surface spraying and fixing device according to claim 4, characterized in that, The inner wall of the universal joint (22) is provided with rotating cavities (18) evenly spaced along its axis. Ball bearings (24) are installed inside the rotating cavities (18), and the ball bearings (24) are fitted to the universal ball (23).
7. The automotive interior plastic panel surface spraying and fixing device according to claim 1, characterized in that, The inner wall of the rotating seat (13) is provided with a smooth surface (15), and the smooth surface (15) is fitted to the outer wall of the rotating shaft (14).