A screw solid lubricating paste full-automatic coating and visual quality inspection integrated equipment

Abstract

The utility model discloses a kind of screw solid lubricating paste full-automatic coating and visual quality inspection integration equipment, including base, the sidewall of base upper side is fixedly connected with gearbox, the sidewall of base upper side is fixedly connected with motor, the output of motor is connected with the input of gearbox, the output of gearbox is fixedly connected with shaft, the one end away from gearbox of shaft is connected with brush cylinder, the sidewall of base upper side is fixedly connected with fixed plate, the vertical sidewall of fixed plate is fixedly connected with electric push rod, the output of electric push rod is fixedly connected with reduction gearbox, reduction gearbox is fixedly connected with motor on, the output of reduction gearbox is fixedly connected with rotating shaft. The utility model does not need worker to manually smears lubricating paste on brush cylinder, can realize the coating of lubricating paste is carried out automatically continuously, it is easy and convenient to operate, effectively improve the efficiency of screw coating lubricating paste.

Description

Technical Field

[0001] This utility model relates to the field of bolt production technology, specifically to an integrated equipment for fully automatic application and visual quality inspection of bolt solid lubricant. Background Technology

[0002] To prevent bolt threads from seizing during installation, lubricant needs to be applied to the bolt threads to improve installation smoothness. For example, a bolt solid lubricant applicator, patent application number CN202123072625.3, includes: a base for support; a motor mounted on the base; a reducer mounted on the base, with its input end connected to the motor's output end; and a fixed cylinder located at the reducer's output end, having a central hole for easy bolt insertion, and containing a brush. While this patent uses a brush to apply solid lubricant to the bolts, it requires manual application of the lubricant to the brush before each application, a cumbersome process repeated for each bolt, resulting in low lubricant application efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an integrated device for fully automatic application and visual quality inspection of solid lubricant for bolts, in order to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] This utility model provides an integrated fully automatic bolt solid lubricant coating and visual quality inspection device, including a base, a gearbox fixedly connected to the upper side wall of the base, a motor fixedly connected to the upper side wall of the base, the output end of the motor connected to the input end of the gearbox, a rotating shaft fixedly connected to the output end of the gearbox, a brush tube connected to the end of the rotating shaft away from the gearbox, a fixing plate fixedly connected to the upper side wall of the base, an electric push rod fixedly connected to the vertical side wall of the fixing plate, a reduction gearbox fixedly connected to the output end of the electric push rod, a motor fixedly connected to the reduction gearbox, a rotating shaft fixedly connected to the output end of the reduction gearbox, a clamping assembly fixedly connected to the end of the rotating shaft away from the reduction gearbox, a coating mechanism fixedly connected to the upper side of the base, and a visual quality inspection mechanism fixedly connected to the upper side of the base.

[0006] The coating mechanism includes a feed pump fixedly connected to the upper side of the base. A feed pipe is fixedly connected to the inlet of the feed pump, and a discharge pipe is fixedly connected to the outlet of the feed pump. A digital display flow control valve is fixedly connected to the discharge pipe. A diversion pipe is fixedly connected to the end of the discharge pipe away from the feed pump. The diversion pipe is located above the brush cylinder. Multiple feeding nozzles are evenly fixedly connected to the lower side of the diversion pipe. The feeding nozzles are located above the brush cylinder. A collection box is fixedly connected to the upper side of the base. A connecting frame is fixedly connected to the upper side of the collection box. A connecting plate is fixedly connected to the end of the connecting frame away from the collection box. Multiple scrapers are evenly fixedly connected to the side of the connecting plate near the brush cylinder. All of the scrapers are inserted into the brush cylinder.

[0007] Furthermore, the visual quality inspection mechanism includes a mounting bracket fixedly connected to the upper side of the base, a CDD visual inspection instrument fixedly connected to the mounting bracket, and an all-in-one computer fixedly connected to the upper side of the CDD visual inspection instrument.

[0008] Furthermore, the clamping assembly includes a U-shaped plate fixedly connected to the rotating shaft. The U-shaped plate has a threaded hole, and a threaded rod is threadedly sleeved in the threaded hole. One end of the threaded rod located inside the U-shaped plate is rotatably connected to a clamping block. A limit rod is fixedly connected to the clamping block. A limit hole is provided on the U-shaped plate, and the limit rod passes through the limit hole through the U-shaped plate.

[0009] Furthermore, a support seat is fixedly connected to the upper side wall of the base, and the rotating shaft is rotatably connected to the support seat through a bearing.

[0010] Furthermore, a screw is fixedly connected to the end of the rotating shaft away from the gearbox, the brush cylinder is movably sleeved on the screw, two retaining strips are symmetrically fixedly connected to the rod wall of the screw, two retaining grooves are symmetrically opened on the inner wall of the brush cylinder, the retaining strips are movably inserted into the retaining grooves, a locking nut is threaded on the rod wall of the screw, and the brush cylinder is located between the rotating shaft and the locking nut.

[0011] Furthermore, a support frame is fixedly connected between the lower side wall of the electric actuator and the vertical side wall of the fixing plate.

[0012] Furthermore, a fixing block is fixedly connected to the vertical outer wall of the collection box, and the fixing block is fixedly connected to the base by two screws.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model, through the configuration of a base, gearbox, motor, rotating shaft, brush cylinder, fixing plate, electric actuator, reduction gearbox, motor, rotating shaft, clamping assembly, and application mechanism, allows for the application of solid lubricant. A bolt is clamped onto the clamping assembly, and the position of the bolt is adjusted using the electric actuator to move it into the bristles of the brush cylinder. The feed pipe of the delivery pump is connected to the lubricant storage device, and the delivery pump is started. The delivery pump delivers the lubricant to the distribution pipe, where the lubricant is sprayed out through multiple feeding nozzles. The motor is started, and the motor drives the rotating shaft via the gearbox. The machine rotates slowly, causing the shaft to rotate and the brush cylinder to rotate. The brush bristles can pick up the lubricant from multiple feeding nozzles, and the multiple scrapers can spread the lubricant evenly on the brush cylinder. The motor is started, and the motor drives the rotating shaft to rotate through the gearbox. The rotating shaft drives the bolt to rotate, so that the bolt and the brush cylinder can rotate relative to each other. The brush cylinder can evenly apply the lubricant to the bolt. There is no need for workers to manually apply the lubricant to the brush cylinder. It can achieve continuous automatic application of lubricant, which is simple and convenient to operate and effectively improves the efficiency of applying lubricant to bolts.

[0015] 2. This utility model, through its visual quality inspection mechanism, moves the coated bolts to the CDD visual inspection instrument via an electric actuator. The CDD visual inspection instrument captures images of the bolts, and the motor drives the bolts to rotate, capturing a large number of images. These images are displayed on a computer, allowing the system to determine whether the bolts are fully coated with lubricant. This enables rapid quality inspection of the coated bolts, integrating bolt coating and quality inspection, and improving the efficiency of bolt lubricant coating. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0018] Figure 3 This is the front view of the present invention;

[0019] Figure 4 for Figure 1 A schematic diagram of the coating mechanism;

[0020] Figure 5 for Figure 1 A schematic diagram of the structure of the clamping component;

[0021] Figure 6 for Figure 1 A schematic diagram of the structure of the middle brush cylinder.

[0022] In the diagram: 1. Base; 2. Gearbox; 3. Motor; 4. Rotating shaft; 5. Brush cylinder; 6. Fixing plate; 7. Electric actuator; 8. Gearbox; 9. Motor; 10. Rotating shaft; 11. Clamping assembly; 12. Feed pump; 13. Feed pipe; 14. Discharge pipe; 15. Digital display flow control valve; 16. Diverter pipe; 17. Feed nozzle; 18. Collection box; 19. Connecting frame; 20. Connecting plate; 21. Scraper; 22. Mounting frame; 23. CDD vision inspection instrument; 24. All-in-one computer; 25. U-shaped plate; 26. Threaded rod; 27. Clamping block; 28. Limiting rod; 29. ​​Limiting hole; 30. Support base; 31. Screw; 32. Clip; 33. Slot; 34. Locking nut; 35. Support frame; 36. Fixing block; 37. Screw. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-6 This utility model provides an integrated automatic bolt solid lubricant coating and visual quality inspection device, including a base 1, a gearbox 2 fixedly connected to the upper side wall of the base 1, a motor 3 fixedly connected to the upper side wall of the base 1, the output end of the motor 3 connected to the input end of the gearbox 2, a rotating shaft 4 fixedly connected to the output end of the gearbox 2, a brush cylinder 5 connected to the end of the rotating shaft 4 away from the gearbox 2, a fixing plate 6 fixedly connected to the upper side wall of the base 1, an electric push rod 7 fixedly connected to the vertical side wall of the fixing plate 6, a reduction gearbox 8 fixedly connected to the output end of the electric push rod 7, a motor 9 fixedly connected to the reduction gearbox 8, a rotating shaft 10 fixedly connected to the output end of the reduction gearbox 8, a clamping assembly 11 fixedly connected to the end of the rotating shaft 10 away from the reduction gearbox 8, a coating mechanism fixedly connected to the upper side of the base 1, and a visual quality inspection mechanism fixedly connected to the upper side of the base 1.

[0025] The coating mechanism includes a feed pump 12 fixedly connected to the upper side of the base 1. A feed pipe 13 is fixedly connected to the inlet of the feed pump 12, and a discharge pipe 14 is fixedly connected to the outlet of the feed pump 12. A digital display flow control valve 15 is fixedly connected to the discharge pipe 14. A diversion pipe 16 is fixedly connected to the end of the discharge pipe 14 away from the feed pump 12. The diversion pipe 16 is located above the brush cylinder 5. Multiple feeding nozzles 17 are evenly fixedly connected to the lower side of the diversion pipe 16. The feeding nozzles 17 are located above the brush cylinder 5. A collection box 18 is fixedly connected to the upper side of the base 1. A connecting frame 19 is fixedly connected to the upper side of the collection box 18. A connecting plate 20 is fixedly connected to the end of the connecting frame 19 away from the collection box 18. Multiple scrapers 21 are evenly fixedly connected to the side of the connecting plate 20 near the brush cylinder 5. All of the scrapers 21 are inserted into the brush cylinder 5.

[0026] In the above embodiment, when applying solid lubricant, the bolt is clamped on the clamping assembly 11, and the position of the bolt is adjusted by the electric actuator 7 so that the bolt moves into the bristles of the brush cylinder 5. The feed pipe 13 of the feed pump 12 is connected to the lubricant storage device, and the feed pump 12 is started. The feed pump 12 delivers the lubricant to the distribution pipe 16. The lubricant in the distribution pipe 16 is sprayed out through multiple feeding nozzles 17. The motor 3 is started, and the motor 3 drives the rotating shaft 4 to rotate slowly through the gearbox 2. The rotating shaft 4 drives the brush cylinder 5 to rotate, and the bristles of the brush cylinder 5 can... The system can pick up lubricant from multiple feeding nozzles 17, and the multiple scrapers 21 can spread the lubricant evenly on the brush cylinder 5. The motor 9 is started, and the motor 9 drives the rotating shaft 10 to rotate through the reduction gearbox 8. The rotating shaft 10 drives the bolt to rotate, so that the bolt and the brush cylinder 5 can rotate relative to each other. The brush cylinder 5 can evenly coat the lubricant on the bolt. There is no need for workers to manually apply the lubricant to the brush cylinder 5. It can achieve continuous automatic application of lubricant, which is simple and convenient to operate and effectively improves the efficiency of lubricant application on bolts.

[0027] The visual quality inspection mechanism includes a mounting bracket 22 fixedly connected to the upper side of the base 1, a CDD visual inspection instrument 23 fixedly connected to the mounting bracket 22, and a computer all-in-one machine 24 fixedly connected to the upper side of the CDD visual inspection instrument 23.

[0028] In the above embodiment, during use, the electric actuator 7 moves the coated bolt to below the CDD vision inspection instrument 23. The CDD vision inspection instrument 23 can capture images of the bolt. The electric motor 9 drives the bolt to rotate, capturing a large number of bolt images. The images are displayed on the computer all-in-one machine 24, thereby determining whether the bolts that need to be coated are completely coated with lubricant based on the captured images. This allows for rapid quality inspection of the coated bolts, achieving the integration of bolt coating and quality inspection, and improving the work efficiency of bolt lubricant coating.

[0029] The clamping assembly 11 includes a U-shaped plate 25 fixedly connected to the rotating shaft 10. The U-shaped plate 25 has a threaded hole, and a threaded rod 26 is threadedly sleeved in the threaded hole. One end of the threaded rod 26 located inside the U-shaped plate 25 is rotatably connected to a clamping block 27. A limiting rod 28 is fixedly connected to the clamping block 27. A limiting hole 29 is opened on the U-shaped plate 25. The limiting rod 28 passes through the limiting hole 29 and penetrates the U-shaped plate 25. In use, a bolt is placed between the clamping block 27 and the U-shaped plate 25, and the threaded rod 26 is turned. The threaded rod 26 drives the clamping block 27 to approach the bolt, thereby pressing the bolt into the U-shaped plate 25 and thus clamping the bolt securely.

[0030] A support base 30 is fixedly connected to the upper side wall of the base 1. The rotating shaft 4 is rotatably connected to the support base 30 through a bearing, which can support the rotating shaft 4 and improve the stability of the rotation of the rotating shaft 4.

[0031] A screw 31 is fixedly connected to the end of the rotating shaft 4 away from the gearbox 2. The brush cylinder 5 is movably sleeved on the screw 31. Two retaining strips 32 are symmetrically fixedly connected to the rod wall of the screw 31. Two retaining grooves 33 are symmetrically opened on the inner wall of the brush cylinder 5. The retaining strips 32 are movably inserted into the retaining grooves 33. A locking nut 34 is threaded onto the rod wall of the screw 31. The brush cylinder 5 is located between the rotating shaft 4 and the locking nut 34. When installing the brush cylinder 5, align the retaining grooves 33 on the brush cylinder 5 with the retaining strips 32 on the screw 31, sleeve the brush cylinder 5 onto the screw 31, and screw the locking nut 34 onto the screw 31 to complete the quick installation of the brush cylinder 5 and improve the convenience of replacing the brush cylinder 5.

[0032] A support frame 35 is fixedly connected between the lower side wall of the electric actuator 7 and the vertical side wall of the fixing plate 6, which can support the electric actuator 7 and improve the stability of the electric actuator 7.

[0033] The collection box 18 is fixedly connected to a fixing block 36 on its vertical outer wall. The fixing block 36 is fixedly connected to the base 1 by two screws 37, which can improve the convenience and stability of fixing the collection box 18.

[0034] Working principle: When applying solid lubricant, the bolt is clamped on the clamping assembly 11. The position of the bolt is adjusted by the electric actuator 7, moving the bolt into the bristles of the brush cylinder 5. The feed pipe 13 of the feed pump 12 is connected to the lubricant storage device. The feed pump 12 is started, and it delivers the lubricant to the distribution pipe 16. The lubricant in the distribution pipe 16 is sprayed out through multiple feeding nozzles 17. The motor 3 is started, and it drives the rotating shaft 4 to rotate slowly through the gearbox 2. The rotating shaft 4 drives the brush cylinder 5 to rotate, and the bristles of the brush cylinder 5 can... The lubricant is applied to multiple feeding nozzles 17 and multiple scrapers 21 are set to spread the lubricant evenly on the brush cylinder 5. The motor 9 is started, and the motor 9 drives the rotating shaft 10 to rotate through the reduction gearbox 8. The rotating shaft 10 drives the bolt to rotate, so that the bolt and the brush cylinder 5 can rotate relative to each other. The brush cylinder 5 can evenly apply the lubricant to the bolt. There is no need for workers to manually apply the lubricant to the brush cylinder 5. It can achieve continuous automatic application of lubricant, which is simple and convenient to operate and effectively improves the efficiency of applying lubricant to bolts.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automated bolt solid lubricant coating and visual quality inspection integrated device, comprising a base (1), characterized in that: A gearbox (2) is fixedly connected to the upper side wall of the base (1), a motor (3) is fixedly connected to the upper side wall of the base (1), the output end of the motor (3) is connected to the input end of the gearbox (2), a rotating shaft (4) is fixedly connected to the output end of the gearbox (2), a brush tube (5) is connected to the end of the rotating shaft (4) away from the gearbox (2), a fixing plate (6) is fixedly connected to the upper side wall of the base (1), an electric push rod (7) is fixedly connected to the vertical side wall of the fixing plate (6), a reduction gearbox (8) is fixedly connected to the output end of the electric push rod (7), a motor (9) is fixedly connected to the reduction gearbox (8), a rotating shaft (10) is fixedly connected to the output end of the reduction gearbox (8), a clamping assembly (11) is fixedly connected to the end of the rotating shaft (10) away from the reduction gearbox (8), an application mechanism is fixedly connected to the upper side of the base (1), and a visual quality inspection mechanism is fixedly connected to the upper side of the base (1). The coating mechanism includes a feed pump (12) fixedly connected to the upper side of the base (1). A feed pipe (13) is fixedly connected to the inlet of the feed pump (12), and a discharge pipe (14) is fixedly connected to the outlet of the feed pump (12). A digital display flow control valve (15) is fixedly connected to the discharge pipe (14). A diversion pipe (16) is fixedly connected to the end of the discharge pipe (14) away from the feed pump (12). The diversion pipe (16) is located above the brush cylinder (5), and the lower side of the diversion pipe (16) is... Multiple feeding nozzles (17) are uniformly and fixedly connected. The feeding nozzles (17) are located above the brush cylinder (5). A collection box (18) is fixedly connected to the upper side of the base (1). A connecting frame (19) is fixedly connected to the upper side of the collection box (18). A connecting plate (20) is fixedly connected to the end of the connecting frame (19) away from the collection box (18). Multiple scrapers (21) are uniformly and fixedly connected to the side of the connecting plate (20) near the brush cylinder (5). All of the scrapers (21) are inserted into the brush cylinder (5).

2. The fully automated bolt solid lubricant coating and visual quality inspection integrated equipment according to claim 1, characterized in that: The visual quality inspection mechanism includes a mounting bracket (22) fixedly connected to the upper side of the base (1), a CDD visual inspection instrument (23) fixedly connected to the mounting bracket (22), and a computer all-in-one machine (24) fixedly connected to the upper side of the CDD visual inspection instrument (23).

3. The fully automated bolt solid lubricant coating and visual quality inspection integrated equipment according to claim 2, characterized in that: The clamping assembly (11) includes a U-shaped plate (25) fixedly connected to the rotating shaft (10). The U-shaped plate (25) has a threaded hole, and a threaded rod (26) is threadedly sleeved in the threaded hole. One end of the threaded rod (26) located inside the U-shaped plate (25) is rotatably connected to a clamping block (27). A limiting rod (28) is fixedly connected to the clamping block (27). A limiting hole (29) is opened on the U-shaped plate (25), and the limiting rod (28) passes through the limiting hole (29) through the U-shaped plate (25).

4. The fully automated bolt solid lubricant coating and visual quality inspection integrated equipment according to claim 3, characterized in that: A support seat (30) is fixedly connected to the upper side wall of the base (1), and the rotating shaft (4) is rotatably connected to the support seat (30) through a bearing.

5. The fully automated bolt solid lubricant coating and visual quality inspection integrated equipment according to claim 4, characterized in that: The end of the rotating shaft (4) away from the gearbox (2) is fixedly connected to a screw (31). The brush cylinder (5) is movably sleeved on the screw (31). Two retaining strips (32) are symmetrically fixedly connected to the rod wall of the screw (31). Two retaining grooves (33) are symmetrically opened on the inner wall of the brush cylinder (5). The retaining strips (32) are movably inserted into the retaining grooves (33). A locking nut (34) is threaded onto the rod wall of the screw (31). The brush cylinder (5) is located between the rotating shaft (4) and the locking nut (34).

6. The fully automated bolt solid lubricant coating and visual quality inspection integrated equipment according to claim 5, characterized in that: A support frame (35) is fixedly connected between the lower side wall of the electric actuator (7) and the vertical side wall of the fixing plate (6).

7. The fully automated bolt solid lubricant coating and visual quality inspection integrated equipment according to claim 6, characterized in that: The vertical outer wall of the collection box (18) is fixedly connected to a fixing block (36), and the fixing block (36) is fixedly connected to the base (1) by two screws (37).

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