A full-automatic butt joint type tin dipping equipment

Abstract

The utility model discloses a full -automatic butt -joint formula tin dipping equipment, including feeding device, discharging device, mobile platform, first grabbing device and second grabbing device, and first grabbing device and second grabbing device slip setting are in mobile platform, still include first temporary track, rosin pool, second temporary track, tin dipping pool and third temporary track of setting in mobile platform one side according to order, and first temporary track is close to feeding device, and first temporary track, second temporary track and third temporary track all include first baffle, second baffle and mounting bracket respectively, and mounting bracket includes chassis board and mounting board piece, and mounting board piece slip setting is in chassis board, and first baffle fixed setting is in chassis board, and second baffle fixed setting is in mounting board piece, and the placing groove of accommodating product is formed between first baffle and second baffle. The utility model has the advantages of not needing manual switching enameled wire product to different processing mechanism, and having higher processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of tin-dipping equipment technology, and in particular to a fully automatic docking tin-dipping equipment. Background Technology

[0002] After the stepper motor frame is formed into enameled wire by winding copper wire, it needs to undergo processes such as rosin dipping, tinning, wire loosening, and testing. The traditional rosin dipping process in the industry still adopts a manual assembly line operation method, in which the frame is manually held and the pins of the frame are inserted into the rosin box to pick up the rosin. This is not only labor-intensive, but also prone to problems such as over-dipping, resulting in low production efficiency and high production costs.

[0003] To address this, automatic tinning machines have been developed to treat enameled wires by dipping them in rosin solution and tin solution. Referring to patent CN206614120U, the existing automatic tinning machines have separate rosin solution dipping and tin solution dipping mechanisms. The existing rosin solution dipping mechanism includes a housing, on which a rosin solution container and a fixture plate clamping block are mounted. The fixture plate clamping block is connected to a power mechanism that drives its up-and-down movement. A rosin solution dipping box is also mounted on the housing, located above the rosin solution container, and is connected to a rosin solution dipping box power mechanism that drives its up-and-down movement.

[0004] The existing automatic tin-dipping machine requires manual switching between different mechanisms when treating enameled wires with rosin solution and tin solution. This results in low overall efficiency for the rosin solution and tin solution treatments and needs to be improved. Utility Model Content

[0005] The purpose of this invention is to propose a fully automatic docking tinning device that eliminates the need for manual switching of enameled wire between different mechanisms.

[0006] This utility model proposes a fully automatic docking-type tin-immersion equipment, including a feeding device, a discharging device, a moving platform, a first gripping device, and a second gripping device. The feeding device and the discharging device are respectively located at both ends of the moving platform, and the first gripping device and the second gripping device are slidably mounted on the moving platform. It also includes a first temporary track, a rosin tank, a second temporary track, a tin immersion tank, and a third temporary track arranged sequentially on one side of the moving platform. The first temporary track is close to the feeding device. Each of the first, second, and third temporary tracks includes a first baffle, a second baffle, and a mounting frame. The mounting frame includes a base plate and a mounting plate. The mounting plate is slidably mounted on the base plate. The first baffle is fixedly mounted on the base plate, and the second baffle is fixedly mounted on the mounting plate. The mounting plate and the base plate are locked together by fasteners. A product placement groove is formed between the first baffle and the second baffle.

[0007] Preferably, the first temporary placement track is further provided with a pair of synchronous pulleys, a synchronous belt and a rotating motor. Both synchronous pulleys are rotatably disposed in the placement groove, and the synchronous belt is located in the placement groove and wound around the two synchronous pulleys. A first driving pulley is fixedly disposed on the rotating shaft of the rotating motor, and a pair of first driven pulleys are rotatably disposed on the mounting bracket. The synchronous belt passes over the first driven pulleys and is wound around the first driving pulleys.

[0008] Preferably, the fastener is a bolt, the mounting plate has a mounting hole, the base plate has a waist-shaped hole along the sliding direction of the mounting plate, the bolt passes through the mounting hole and the waist-shaped hole and can slide in the waist-shaped hole, and the end of the bolt is threaded with a nut that abuts against the base plate.

[0009] Preferably, a rotating handle is fixedly provided on one side of the nut, and a cross groove is formed at the end of the bolt.

[0010] Preferably, the first baffle and the second baffle each include an integrally formed partition and a support, and are in the shape of an "L". The surface of the support is formed with a receiving groove along its length, and a limiting part is integrally formed on one side of the support of the first baffle.

[0011] Preferably, the third temporary placement track is also provided with a moving cylinder and a shifting rod. The shifting rod is fixedly installed at the end of the telescopic rod of the moving cylinder and located above the placement slot to shift the product in the placement slot.

[0012] Preferably, a base plate is slidably mounted on the mobile platform, and a plurality of sliding blocks are fixedly mounted on the bottom end of the base plate. A sliding track is fixedly mounted on the mobile platform along its length direction, and each sliding block is seated on the sliding track. The first gripping device and the second gripping device are fixedly mounted on the base plate. A drive motor is mounted on the bottom end of the mobile platform, and a lead screw is fixedly mounted on the shaft of the drive motor. A nut seat is fixedly mounted on the bottom end of the base plate, and the lead screw is threadedly connected to the nut seat.

[0013] Preferably, the first gripping device and the second gripping device each include a frame, a lifting cylinder, a lifting frame, and a gripping component. The frame is fixedly mounted on the base plate, the lifting frame slides up and down along the frame, the lifting cylinder is mounted on the frame and drives the lifting frame to move up and down, and the gripping component is installed at the bottom end of the lifting frame.

[0014] Preferably, the two ends of the gripper are hinged to the lifting frame, a flip motor is fixedly installed on the lifting frame, a second drive wheel is fixedly installed on the rotating shaft of the flip motor, a second driven wheel is fixedly installed at the end of the gripper, and a transmission belt is wound around the second drive wheel and the second driven wheel.

[0015] Preferably, a first fixing plate is vertically and fixedly arranged on one side of the rosin tank, a lifting cylinder is vertically and fixedly arranged on the first fixing plate, a liquid lifting plate fixed to a telescopic rod of the lifting cylinder is arranged in the rosin tank, a liquid tank is formed on a surface of the liquid lifting plate, and the lifting cylinder drives the liquid lifting plate to lift and lower.

[0016] Preferably, a second fixing plate is vertically and fixedly arranged on one side of the tin immersion tank, a pushing cylinder is horizontally and fixedly arranged on the second fixing plate, and a scraper plate assembly fixed to a telescopic rod of the pushing cylinder is arranged on the tin immersion tank.

[0017] Preferably, the scraper plate assembly comprises a connecting rod and a scraper plate, the scraper plate is composed of a connecting plate part and a scraper part, two ends of the connecting rod are respectively fixed to the connecting plate part and the telescopic rod of the pushing cylinder, and the scraper part is kept inclined downward.

[0018] Preferably, the inclination angle between the scraper part and the connecting plate part is set as "D", which satisfies 30°<D<60°.

[0019] Preferably, the feeding device and the discharging device each respectively comprise a support frame, an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly and a grabbing mechanism, the X-axis moving assembly is arranged on the support frame, the Y-axis moving assembly is slidably arranged on the X-axis moving assembly, the Z-axis moving assembly is slidably arranged on the Y-axis moving assembly, and the grabbing mechanism is arranged on the Z-axis moving assembly.

[0020] It can be seen from the above description of the present utility model that the present utility model has the following beneficial effects: 1. The tin immersion equipment is provided with a feeding device, a discharging device, a moving platform, a first grabbing device and a second grabbing device, and a first temporary storage rail, a second temporary storage rail and a third temporary storage rail are further arranged on one side of the moving platform; each enameled wire is fed onto the first temporary storage rail by the feeding device, each enameled wire is grabbed by the first grabbing device and placed on the second temporary storage rail after rosin liquid immersion treatment, and each enameled wire is grabbed by the second grabbing device and placed on the third temporary storage rail after tin liquid immersion treatment; there is no need for manual switching of each enameled wire between various processing mechanisms, which improves the overall efficiency of enameled wire processing.

[0021] 2. The first, second, and third temporary placement tracks are all configured to include a first baffle, a second baffle, and a mounting bracket. The mounting bracket is configured to include a base plate and a mounting plate. The mounting plate is slidably mounted on the base plate, with the first baffle fixedly mounted on the base plate and the second baffle fixedly mounted on the mounting plate. This allows the second baffle and the first baffle to slide relative to each other, thereby adjusting the size of the placement groove formed between the first and second baffles to accommodate enameled wires of different sizes.

[0022] 3. The two ends of the gripping parts in the first gripping device and the second gripping device are hinged to the lifting frame, and a flipping motor is fixedly installed on the lifting frame. The flipping motor can drive the gripping parts to swing, which can meet the rosin solution (tin immersion) requirements of different enameled wire products, thereby ensuring that the surface of the enameled wire products is fully treated with rosin solution (tin immersion). Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a fully automatic docking tin-immersion equipment according to an embodiment; Figure 2 This is a schematic diagram showing the positions of the first temporary track, rosin pool, second temporary track, tin immersion pool, and third temporary track in the embodiment. Figure 3 This is a schematic diagram of the feeding device in the embodiment; Figure 4 This is a schematic diagram of the structure of the first temporary track in the embodiment; Figure 5 This is a schematic diagram of the structure of the first baffle in the embodiment; Figure 6 This is an example. Figure 5 Enlarged view of a portion of point A in the middle; Figure 7 This is a structural schematic diagram of the base plate and mounting plate in the embodiment; Figure 8 This is an example. Figure 7 Enlarged view of section B in the middle; Figure 9 This is a schematic diagram of the mounting holes and bolts in the embodiment; Figure 10 This is a schematic diagram of the installation of the first and second gripping devices in the embodiment; Figure 11 This is a schematic diagram of the structure of the first grasping device in the embodiment; Figure 12 This is a schematic diagram of the rosin tank structure in the embodiment; Figure 13 This is a schematic diagram of the tin immersion bath in the embodiment; Figure 14 This is a side view of the scraper plate in the embodiment; Figure 15 This is a schematic diagram of the temporary track, moving cylinder, and shifting rod in the third embodiment.

[0024] Reference numerals: 1. Feeding device; 11. Support frame; 12. X-axis moving assembly; 13. Y-axis moving assembly; 14. Z-axis moving assembly; 15. Gripping mechanism; 2. Unloading device; 3. Moving platform; 31. Base plate; 32. Sliding block; 33. Sliding track; 34. Nut seat; 35. Drive motor; 36. Lead screw; 4. First gripping device; 41. Frame; 42. Lifting cylinder; 43. Lifting frame; 44. Gripping component; 45. Tilting motor; 451. Second driving wheel; 46. Second driven wheel; 47. Transmission belt; 5. Second gripping device; 6. First temporary track; 61. First baffle; 611. Partition; 612. Support; 613. Limiting part; 62. Second baffle; 63. Mounting bracket; 631. Base plate; 6311. Oblong hole; 632. Mounting plate; 6321. Mounting hole; 633. Bolt; 6331. Cross groove; 634. Nut; 635. Rotating handle; 64. Placement slot; 65. Synchronous pulley; 66. Synchronous belt; 67. Rotating motor; 68. First driving pulley; 69. First driven pulley; 7. Rosin tank; 71. First fixed plate; 72. Lifting cylinder; 73. Lifting tray; 731. Liquid tank; 8. Second temporary track; 9. Tin immersion tank; 91. Second fixed plate; 92. Pushing cylinder; 93. Scraper plate assembly; 931. Connecting rod; 932. Scraper plate; 9321. Connecting plate part; 9322. Scraper part; 0. Third temporary track; 01. Moving cylinder; 02. Transfer rod. Detailed Implementation

[0025] To make the technical problem to be solved, the technical solution and the beneficial effects of this utility model clearer and more understandable, the following description is provided in conjunction with the appendix. Figure 1-15 The present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0026] Reference Figure 1 and Figure 2A fully automatic docking-type tin dipping device includes a feeding device 1, a discharging device 2, a moving platform 3, a first gripping device 4, and a second gripping device 5. It also includes a rosin tank 7, a tin dipping tank 9, a first temporary track 6, a second temporary track 8, and a third temporary track 0. The first temporary track 6, rosin tank 7, second temporary track 8, tin dipping tank 9, and third temporary track 0 are sequentially arranged on the same side of the moving platform 3. The feeding device 1 is located at the end of the moving platform 3 near the first temporary track 6, and a feeding platform is provided on one side of the feeding device 1. The discharging device 2 is located at the end of the moving platform 3 near the third temporary track 0, and a discharging platform is provided on one side of the discharging device 2. Both the first gripping device 4 and the second gripping device 5 are slidably mounted on the moving platform 3. The first gripping device 4 moves between the first temporary track 6 and the second temporary track 8; the second gripping device 5 moves between the second temporary track 8 and the third temporary track 0.

[0027] The enameled wires are neatly arranged on the loading platform. The loading device 1 picks up a row of enameled wires and places them on the first temporary track 6, allowing the wires to be conveyed along the first temporary track 6. The first gripping device 4 picks up each enameled wire and places it into the rosin bath 7 to coat it with rosin. Then, the first gripping device 4 places the rosin-coated enameled wires onto the second temporary track 8. The second gripping device 5 picks up each enameled wire from the second temporary track 8 and places it into the tin-immersion bath 9 to tin-immerse the wires. After the tin-immersion treatment is completed, the second gripping device 5 picks up each enameled wire and places it onto the third temporary track 0. Finally, the unloading device 2 picks up each enameled wire from the third temporary track 0 and places it onto the unloading platform.

[0028] Reference Figure 3 The loading device 1 and unloading device 2 each include a support frame 11, an X-axis moving assembly 12, a Y-axis moving assembly 13, a Z-axis moving assembly 14, and a gripping mechanism 15. The X-axis moving assembly 12 is mounted on the support frame 11, and the Y-axis moving assembly 13 is slidably mounted on the X-axis moving assembly 12, thereby driving the Y-axis moving assembly 13 to perform horizontal longitudinal movement. The Z-axis moving assembly 14 is horizontally slidably mounted on the Y-axis moving assembly 13, and the Y-axis moving assembly 13 drives the Z-axis moving assembly 14 to perform horizontal lateral movement. The gripping mechanism 15 is mounted on the Z-axis moving assembly 14, and the Z-axis moving assembly 14 drives the gripping mechanism 15 to rise and fall; the gripping mechanism 15 grips and loads the enameled wires on the loading platform.

[0029] Reference Figure 4 , Figure 5 and Figure 6The first temporary placement track 6, the second temporary placement track 8, and the third temporary placement track 0 each include a first baffle 61, a second baffle 62, and a mounting frame 63, respectively. The first baffle 61 and the second baffle 62 are both mounted on the mounting frame 63, forming a placement groove 64 for placing each enameled wire between the first baffle 61 and the second baffle 62. The first baffle 61 is composed of an integrally formed partition part 611, a support part 612, and a limiting part 613, wherein the support part 612 is located between the partition part 611 and the limiting part 613; while the second baffle 62 is composed of an integrally formed partition part 611 and a support part 612; and the partition part 611 and the support part 612 formed in the first baffle 61 and the second baffle 62 are in an "L" shape.

[0030] Reference Figure 7 , Figure 8 and Figure 9The mounting bracket 63 is configured to include a base plate 631 and a mounting plate 632. A first baffle 61 is fixedly mounted on the base plate 631, and a second baffle 62 is fixedly mounted on the mounting plate 632. The mounting plate 632 is slidably mounted on the base plate 631. After adjustment, the mounting plate 632 and the base plate 631 are locked together using fasteners. As the mounting plate 632 slides on the base plate 631, the distance between the first baffle 61 and the second baffle 62 changes, thereby changing the size of the placement slot 64. To fix the position of the second baffle 62 after adjustment, mounting holes 6321 are formed on the surface of the mounting plate 632, and oblong holes 6311 are formed on the surface of the base plate 631 along the sliding direction of the mounting plate 632. The fastener is a bolt 633, which is inserted into the mounting hole 6321 and the oblong hole 6311. The bolt 633 passes sequentially from the bottom end of the base plate 631 through the oblong hole 6311 and the mounting hole 6321. A nut 634 is threaded onto the bolt 633. After the mounting plate 632 is adjusted to the correct position, the nut 634 is rotated to tighten against the mounting plate 632. To facilitate tightening the nut 634, a rotating handle 635 is fixedly provided on one side of the nut 634, and a cross groove 6331 is formed at the end of the bolt 633. When tightening the bolt 633 and the nut 634, a Phillips head screwdriver is inserted into the cross groove 6331 at the end of the bolt 633, and the rotating handle 635 is held to rotate it. The rotating handle 635 facilitates the tightening and adjustment of the bolt 633. The gripping mechanism 15 of the feeding device 1 picks up each enameled wire and places it into the placement slot 64 of the first temporary track 6. The distance between the second baffle 62 and the first baffle 61 can be manually adjusted so that the placement slot 64 can accommodate enameled wires of different sizes. A receiving slot is provided on the surface of the support part 612 along its length. After each enameled wire is placed in the placement slot 64, the terminal at the bottom of each enameled wire is snapped into the receiving slot.

[0031] Reference Figure 4 and Figure 6After each enameled wire is placed in the placement slot 64 of the first temporary track 6, in order to enable the enameled wire to be conveyed on the first temporary track 6, a pair of synchronous pulleys 65, a synchronous belt 66, and a rotary motor 67 are provided in the first temporary track 6. The two synchronous pulleys 65 are rotatably positioned in the placement slot 64 between the first baffle 61 and the second baffle 62. The rotary motor 67 is fixedly mounted on the base plate 631 of the mounting frame 63. A first driving pulley 68 is fixedly mounted on the shaft of the rotary motor 67, and a pair of first driven pulleys 69 are rotatably mounted on the base plate 631 of the mounting frame 63, with the two first driven pulleys 69 positioned above the first driving pulley 68 on both sides. The synchronous belt 66 is placed in the placement slot 64 and wound around the outside of the two synchronous pulleys 65 and the first driving pulley 68, so that the synchronous belt 66 abuts against the opposite side of the two first driven pulleys 69. The gripping mechanism 15 of the feeding device 1 grips several enameled wires and places them in the placement slot 64 of the first temporary track 6. The rotating shaft of the rotating motor 67 drives the synchronous belt 66 to convey the wires during rotation. The synchronous belt 66 conveys the wires towards the rosin pool 7.

[0032] Reference Figure 10 The first gripping device 4 and the second gripping device 5 are slidably mounted on the moving platform 3. To achieve this sliding mounting, a base plate 31 is provided on the moving platform 3, and several sliding blocks 32 are fixedly mounted at the bottom end of the base plate 31. Correspondingly, a sliding track 33 is provided along the length of the moving platform 3, so that the sliding blocks 32 at the bottom end of the base plate 31 are engaged with the sliding track 33. A nut seat 34 is fixedly mounted at the bottom end of the base plate 31, and a drive motor 35 is fixedly mounted at the bottom end of the moving platform 3. A lead screw 36 is coaxially fixed at the end of the shaft of the drive motor 35. A through hole is formed in the moving platform 3, and the bottom end of the nut seat 34 passes through the through hole and is threadedly connected to the lead screw 36. The shaft of the drive motor 35 rotates, thereby causing the base plate 31 to slide on the moving platform 3 under the transmission action of the lead screw 36 and the nut seat 34. The first gripping device 4 and the second gripping device 5 are both fixedly mounted on the base plate 31, so that the first gripping device 4 and the second gripping device 5 can be adjusted in position on the moving platform 3.

[0033] Reference Figure 11The first gripping device 4 and the second gripping device 5 each include a frame 41, a lifting cylinder 42, a lifting frame 43, and a gripping component 44. The frame 41 is vertically fixed on the base plate 31. The lifting cylinder 42 is fixed on the frame 41, with its extension rod pointing vertically downwards. The lifting frame 43 is slidably positioned relative to the frame 41, with the extension rod of the lifting cylinder 42 fixed to the lifting frame 43. The gripping component 44 is placed on the lifting frame 43. The extension and retraction of the extension rod of the lifting cylinder 42 drives the lifting frame 43 to rise and fall, thereby driving the gripping component 44 to rise and fall.

[0034] Reference Figure 12 When the first gripping device 4 moves with the base plate 31 to the first temporary track 6, the gripping member 44 picks up several enameled wires on the first temporary track 6 and places them in the rosin tank 7. To facilitate the rosin soaking of each enameled wire in the rosin tank 7, a first fixing plate 71 is vertically fixed on one side of the rosin tank 7, and a lifting cylinder 72 is vertically fixed on the first fixing plate 71; a lifting plate 73 with a liquid tank 731 is horizontally arranged in the rosin tank 7, and the lifting plate 73 is fixed to the telescopic rod of the lifting cylinder 72. In the normal state, the lifting plate is located at the bottom of the rosin tank 7, so that the rosin in the rosin tank 7 enters the liquid tank 73 of the lifting plate 73. The telescopic rod of the lifting cylinder 72 extends to drive the lifting plate 73 to rise. This allows each enameled wire gripped by the first gripping device 4 to be soaked in rosin in the liquid tank 731 of the lifting plate 73.

[0035] To ensure that the surfaces of all enameled wires are fully immersed in rosin solution or tin immersion treatment, the gripping parts 44 of the first gripping device 4 and the second gripping device 5 are hinged at both ends to the lifting frame 43. A tilting motor 45 is fixedly mounted on the lifting frame 43, and a second driving wheel 451 is fixedly mounted on the rotating shaft of the tilting motor 45. A second driven wheel 46 is fixedly mounted at the end of the gripping part 44, and a transmission belt 47 is connected between the second driving wheel 451 and the second driven wheel 46. The rotation of the rotating shaft of the tilting motor 45, under the transmission action of the second driving wheel 451, the second driven wheel 46, and the transmission belt 47, achieves the tilting of the gripping part 44. During the tilting process, the gripping part 44 ensures that the surfaces of all enameled wires are immersed in rosin solution. The lifting cylinder 72 and the lifting plate allow the gripping part 44 and each enameled wire to complete the rosin solution immersion treatment without entering the rosin tank 7. This also provides space for the flipping of the gripper 44, so as to prevent the rosin pool 7 from interfering with the flipping of the gripper 44.

[0036] Reference Figure 11 , Figure 13 and Figure 14After each enameled wire completes the immersion treatment in the rosin liquid at the rosin tank 7, the first grabbing device 4 places each enameled wire into the placement groove 64 of the second temporary storage rail 8. Subsequently, the second grabbing device 5 moves to the vicinity of the second temporary storage rail 8, grabs each enameled wire on the second temporary storage rail 8, and then moves to above the tin immersion tank 9 to perform tin immersion treatment on each enameled wire. At this time, the telescopic rod of the lifting cylinder 42 of the second grabbing device 5 extends, so that each enameled wire is immersed into the tin immersion liquid in the tin immersion tank 9; meanwhile, the flipping motor 45 of the second grabbing device 5 rotates, which drives each enameled wire grabbed by the grabbing member 44 to flip, so that the surface of each enameled wire can be fully treated with the tin immersion liquid.

[0037] Finally, the lifting cylinder 42 rises and cooperates with the bottom plate 31 to slide on the moving platform 3, so that the second grabbing device 5 grabs and places each enameled wire into the placement groove 64 of the third temporary storage rail 10. In order to enable the tin immersion liquid in the tin immersion tank 9 to meet the requirement of tin immersion treatment for the next group of enameled wires, a second fixing plate 91 is vertically and fixedly arranged at the tin immersion tank 9, a pushing cylinder 92 is horizontally and fixedly arranged on the second fixing plate 91, a scraping plate group 93 is horizontally arranged on the tin immersion tank 9, and the arranged scraping plate group 93 is fixed to the telescopic rod of the pushing cylinder 92. The arranged scraping plate group 93 comprises a connecting rod 931 and a scraping plate 932, wherein one end of the connecting rod 931 is fixed to the telescopic rod of the pushing cylinder 92. The arranged scraping plate 932 consists of a connecting plate portion 9321 and a scraping plate portion 9322, the other end of the arranged connecting rod 931 is fixed to the connecting plate portion 9321 of the scraping plate 932, and the connecting plate portion 9321 of the scraping plate 932 is kept in a horizontal state. The arranged scraping plate portion 9322 is inclined downward relative to the connecting plate portion 9321, and the inclination angle between the scraping plate portion 9322 and the connecting plate portion 9321 is set as "D", such that the inclination angle D between the scraping plate portion 9322 and the connecting plate portion 9321 satisfies 30° < D < 60°. After each enameled wire completes the tin immersion treatment in the tin immersion tank 9, the telescopic rod of the pushing cylinder 92 extends and retracts, so that the bottom end of the scraping plate portion 9322 scrapes the surface of the tin immersion liquid in the tin immersion tank 9 to be flat, which facilitates the tin immersion treatment for the next group of enameled wires.

[0038] Reference Figure 15After the second gripping device 5 picks up each enameled wire and places it in the placement slot 64 of the third temporary track 0, a moving cylinder 01 and a shifting rod 02 are also provided at the third temporary track 0 to allow each enameled wire to move to the vicinity of the unloading device 2. The moving cylinder 01 is horizontally positioned along the length of the third temporary track 0 and fixed to the mounting frame 63, while the shifting rod 02 is fixedly positioned at the end of the telescopic rod of the moving cylinder 01, so that the shifting rod 02 is located above the placement slot 64. When the telescopic rod of the moving cylinder 01 retracts, the shifting rod 02 moves towards the unloading device 2 to shift each enameled wire in the placement slot 64, so that the unloading device 2 can unload each enameled wire from the third temporary track 0. Finally, the gripping mechanism 15 of the feeding device 2 picks up each enameled wire on the third temporary track 0, and with the cooperation of the X-axis moving component 12, the Y-axis moving component 13 and the Z-axis moving component 14, places each picked-up enameled wire on the feeding platform.

[0039] The specific implementation principle of this application embodiment is as follows: When each enameled wire needs to be sequentially dipped in rosin solution and tin solution, the first baffle 61 and the second baffle 62 in the first temporary track 6, the second temporary track 8, and the third temporary track 0 are adjusted to a suitable spacing size according to the model and size of each enameled wire placed on the loading platform. The gripping mechanism 15 of the loading device 1 grips each enameled wire on the loading platform and, in conjunction with the X-axis moving component 12, the Y-axis moving component 13, and the Z-axis moving component 14, places each enameled wire into the placement slot 64 of the first temporary track 6. At the same time, the shaft of the rotating motor 67 rotates, thereby driving the synchronous belt 66 to achieve transmission, and the synchronous belt 66 moves each enameled wire toward the rosin pool 7.

[0040] The drive motor 35 rotates, and under the transmission action of the lead screw 36 and the nut seat 34, the base plate 31 and the first gripping device 4 and the second gripping device 5 above it move towards the first temporary track 6. Then, the first gripping device 4 grips each enameled wire on the first temporary track 6 and moves with the base plate 31 to above the rosin tank 7. The telescopic rod of the lifting cylinder 42 in the first gripping device 4 extends, thereby driving the lifting frame 43, the gripping member 44 and each enameled wire to descend. At the same time, the telescopic rod of the lifting cylinder 72 extends, thereby driving the lifting plate 73 containing rosin liquid in the liquid tank 731 to rise, so that the surface of each enameled wire gripped by the gripping member 44 is treated with rosin liquid. The rotating shaft of the flipping motor 45 rotates, thereby driving the gripping member 44 to swing, so that the surface of each enameled wire can be completely treated with rosin liquid.

[0041] Subsequently, the first gripping device 4 grips each enameled wire and places it into the placement slot 64 of the second temporary track 8. The second gripping device 5 then grips each enameled wire on the second temporary track 8 again and moves it directly above the tin immersion bath 9. The telescopic rod of the lifting cylinder 42 in the second gripping device 5 extends, thereby allowing each enameled wire gripped by the gripping component 44 to undergo tin immersion treatment in the tin immersion bath 9. After each enameled wire has completed tin immersion treatment in the tin immersion bath 9, the second gripping device 5 grips each enameled wire and places it into the placement slot 64 of the third temporary track 0. The extension and retraction of the pushing cylinder 92 causes the scraper plate 932 to smooth the surface of the tin immersion solution in the tin immersion bath 9, thus preparing for the next group of enameled wires to undergo tin immersion treatment. Then the telescopic rod of the moving cylinder 01 retracts, thereby causing the shifting rod 02 to push each enameled wire toward the feeding device 2. Finally, the gripping mechanism 15 of the feeding device 2 picks up each enameled wire located on the third temporary track 0, and, together with the X-axis moving component 12, Y-axis moving component 13 and Z-axis moving component 14, places each enameled wire on the feeding platform.

[0042] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution to other situations without modification, shall be protected by the present invention.

Claims

1. A fully automatic docking tin-immersion equipment, characterized in that: It includes a feeding device, a discharging device, a moving platform, a first gripping device and a second gripping device. The feeding device and the discharging device are respectively located at both ends of the moving platform, and the first gripping device and the second gripping device are slidably mounted on the moving platform. It also includes a first temporary track, a rosin pool, a second temporary track, a tin immersion pool, and a third temporary track arranged sequentially on one side of the mobile platform, with the first temporary track being close to the feeding device; The first temporary placement track, the second temporary placement track, and the third temporary placement track each include a first baffle, a second baffle, and a mounting frame. The mounting frame includes a base plate and a mounting plate. The mounting plate is slidably disposed on the base plate. The first baffle is fixedly disposed on the base plate. The second baffle is fixedly disposed on the mounting plate. The mounting plate and the base plate are locked together by fasteners. A placement groove for accommodating products is formed between the first baffle and the second baffle.

2. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: The first temporary placement track is also provided with a pair of synchronous pulleys, a synchronous belt and a rotating motor. Both synchronous pulleys are rotatably disposed in the placement groove, and the synchronous belt is located in the placement groove and wound around the two synchronous pulleys. A first driving pulley is fixedly disposed on the rotating shaft of the rotating motor, and a pair of first driven pulleys are rotatably disposed on the mounting bracket. The synchronous belt passes over the first driven pulleys and is wound around the first driving pulleys.

3. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: The fastener is a bolt. The mounting plate has mounting holes. The base plate has a slotted hole along the sliding direction of the mounting plate. The bolt passes through the mounting hole and the slotted hole and can slide within the slotted hole. The end of the bolt is threaded with a nut that abuts against the base plate.

4. The fully automatic docking tin-immersion equipment according to claim 3, characterized in that: A rotating handle is fixedly provided on one side of the nut, and a cross groove is formed at the end of the bolt.

5. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: The first baffle and the second baffle each include an integrally formed partition and a support, and are in the shape of an "L". The surface of the support is formed with a receiving groove along its length. A limiting part is integrally formed on one side of the support of the first baffle.

6. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: The third temporary placement track is also equipped with a moving cylinder and a shifting rod. The shifting rod is fixedly installed at the end of the telescopic rod of the moving cylinder and located above the placement slot to shift the product in the placement slot.

7. The fully automatic docking tin-immersion equipment according to claim 1, characterized in that: A base plate is slidably mounted on the mobile platform, and a plurality of sliding blocks are fixedly mounted on the bottom end of the base plate. A sliding track is fixedly mounted on the mobile platform along its length direction, and each of the sliding blocks is seated on the sliding track. The first gripping device and the second gripping device are fixedly mounted on the base plate. The bottom of the mobile platform is equipped with a drive motor, and a lead screw is fixedly mounted on the shaft of the drive motor. A nut seat is fixedly mounted on the bottom of the base plate, and the lead screw is threadedly connected to the nut seat.

8. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: The first gripping device and the second gripping device each include a frame, a lifting cylinder, a lifting frame, and a gripping component. The frame is fixedly mounted on the base plate. The lifting frame slides up and down along the frame. The lifting cylinder is mounted on the frame and drives the lifting frame to move up and down. The gripping component is installed at the bottom end of the lifting frame.

9. The fully automatic docking tin-immersion equipment according to claim 8, characterized in that: Both ends of the grabbing member are hinged to a lifting frame, a turning motor is fixedly arranged on the lifting frame, a second driving wheel is fixedly arranged on a rotating shaft of the turning motor, a second driven wheel is fixedly arranged at an end of the grabbing member, and a transmission belt is wound around the second driving wheel and the second driven wheel.

10. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: A first fixing plate is vertically and fixedly arranged on one side of the rosin tank, a lifting cylinder is vertically and fixedly arranged on the first fixing plate, a liquid lifting plate fixed to a telescopic rod of the lifting cylinder is arranged in the rosin tank, a liquid tank is formed on a surface of the liquid lifting plate, and the lifting cylinder drives the liquid lifting plate to lift and lower.

11. The fully automatic docking tin-dipping equipment according to claim 1, characterized in that: A second fixing plate is vertically and fixedly arranged on one side of the tin dipping tank, a pushing cylinder is horizontally and fixedly arranged on the second fixing plate, and a scraping plate set fixed to a telescopic rod of the pushing cylinder is arranged on the tin dipping tank.

12. The fully automatic docking tin-dipping equipment according to claim 11, characterized in that: The scraping plate set comprises a connecting rod and a scraping plate, the scraping plate is composed of a connecting plate portion and a scraping plate portion, two ends of the connecting rod are respectively fixed to the connecting plate portion and the telescopic rod of the pushing cylinder, and the scraping plate portion is kept inclined downward.

13. The fully automatic docking tin-dipping equipment according to claim 12, characterized in that: An inclination angle between the scraping plate portion and the connecting plate portion is set as "D", which satisfies 30°<D<60°.

14. The fully automatic docking tin-immersion equipment according to claim 1, characterized in that: Both the feeding device and the discharging device respectively comprise a support frame, an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly and a grabbing mechanism, the X-axis moving assembly is arranged on the support frame, the Y-axis moving assembly is slidably arranged on the X-axis moving assembly, the Z-axis moving assembly is slidably arranged on the Y-axis moving assembly, and the grabbing mechanism is arranged on the Z-axis moving assembly.

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