A drip-proof impregnator for rope belt production
Patent Information
- Application Number
- CN202522125092.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0004]当加工不同长度的绳带时,因无法灵活调整移动盘与移动板的间距,设备仅能固定加工某一种长度的绳带
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Figure CN224712378U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rope and belt production technology, specifically to an anti-drip impregnation machine for rope and belt production. Background Technology
[0002] Ropes, also known as webbing, are strip-shaped fabrics woven from multiple warp yarns. Their structure consists solely of interwoven warp yarns, resulting in clean cuts and resistance to fraying. The production process utilizes ultrasonic shearing technology and a PLC automatic control system, and they are widely used in packaging, gifts, and clothing. Based on shape, they can be divided into three categories: round ropes, flat strips, and double-layered strips. Round ropes are double-cylindrical, flat strips are single-layered flat structures, and double-layered strips have a rounded core on one side. They are produced using double-spindle machines, single-spindle machines, and dedicated 46-spindle machines, respectively.
[0003] The footwear and accessories industry needs to impregnate the ends of various ropes and straps with adhesive to create ropes and straps with soft adhesive / ink coating at the ends, such as shoelaces and various straps on bags. Impregnation involves passing the fabric through an adhesive bath to immerse the fabric fibers in adhesive, thereby improving the bonding strength between the fabric and the adhesive.
[0004] When processing ropes of different lengths, the equipment can only process ropes of a fixed length because the distance between the moving disc and the moving plate cannot be flexibly adjusted. If other lengths of ropes are forcibly processed, either the ropes will wobble and shift inside the equipment due to excessive spacing, or the ropes will be squeezed and deformed due to insufficient spacing. Ultimately, the equipment loses its ability to process products of multiple specifications and can only produce single types of products, making it difficult to meet the diverse order demands of the footwear and accessories industry.
[0005] To address the aforementioned issues, a drip-proof impregnation machine for rope and strap production is proposed. Utility Model Content
[0006] The purpose of this invention is to provide an anti-drip dipping glue machine for rope and tape production, which solves the problem in the prior art where, when processing ropes and tapes of different lengths, the distance between the moving disc and the moving plate cannot be flexibly adjusted, limiting the machine to processing only one length of rope and tape. If other lengths of rope and tape are forcibly processed, either the distance is too large, causing the rope and tape to sway and shift within the machine, or the distance is too small, causing the rope and tape to be squeezed and deformed. Ultimately, this results in the machine losing its ability to process multiple specifications of products, limiting it to single-specification production and making it difficult to meet the diverse order demands of the footwear and accessories industry.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a drip-proof impregnation machine for rope and tape production, comprising a connecting frame, a cylinder fixedly connected to the inner wall of the top of the connecting frame, a movable frame fixedly connected to the output end of the cylinder, and the movable frame slidably connected to the inner wall of the connecting frame, an electric push rod fixedly connected to the right side of the movable frame, sliders fixedly connected to the upper and lower ends of the front end of the movable frame, a uniformly distributed movable disk slidably connected to the outer wall of the front end of the movable frame, and the left movable disk fixedly connected to the output end of the electric push rod, a sliding groove provided on the inner wall of the movable disk, and the sliding groove slidably connected to the slider, a limiting plate fixedly connected to the front left side of the movable frame, and the limiting plate fixedly connected to the right movable disk, and the bottom of the movable disk fixedly connected to... The device includes a movable plate with a rotating sleeve rotatably connected inside. A folding frame is provided at the front end of the movable plate. A rotating shaft is rotatably connected inside the left side of the movable plate. A limit ring is fixedly connected to the top outer ring of the rotating shaft. A drive gear is fixedly connected to the bottom of the rotating shaft. A driven gear is meshed with the outer ring of the drive gear, and the driven gear is fixedly connected to the rotating sleeve. The bottom of the rotating sleeve has evenly distributed arc-shaped grooves. Evenly distributed extrusion blocks are provided inside the rotating sleeve. A connecting rod is fixedly connected to the bottom of the extrusion blocks, and the connecting rod is slidably connected to the inner wall of the arc-shaped grooves. Mounting plates are fixedly connected to the outer walls of both sides of the connecting frame. A fan is fixedly connected to the outer wall of the mounting plate. A drive assembly is provided at the bottom of the connecting frame.
[0008] By adopting the above technical solution, it is possible to achieve anti-drip effect during the rope impregnation process and improve the uniformity of impregnation and production efficiency.
[0009] As a further description of the above technical solution: the drive assembly includes a carrier box, which is fixedly connected to the inner wall of the bottom of the connecting frame. A fixing frame is fixedly connected to the right side of the carrier box, and a motor is fixedly connected to the left side of the fixing frame.
[0010] By adopting the above technical solution, a stable power source and installation foundation are provided for the equipment.
[0011] As a further description of the above technical solution: a rotating column is fixedly connected to the output end of the motor, and a drive sprocket is fixedly connected to the outer ring of the rotating column.
[0012] By adopting the above technical solution, the transmission and conversion of power were realized.
[0013] As a further description of the above technical solution: a first gear is provided on the left side of the drive sprocket, and the first gear is fixedly connected to the outer ring of the rotating column.
[0014] By adopting the above technical solution, branch transmission of power and multi-component coordinated drive were realized.
[0015] As a further description of the above technical solution: both the front and rear ends of the carrier box are rotatably connected to rotating columns, and the outer right side of the rotating column is fixedly connected to a driven sprocket.
[0016] By adopting the above technical solution, a multi-path power transmission structure was constructed, which further improved the coordination of equipment operation.
[0017] As a further description of the above technical solution: the driving sprocket and the driven sprocket are connected by chain meshing.
[0018] By adopting the above technical solution, the driving sprocket and the driven sprocket are meshed and driven by the chain, so that the power generated by the motor can be transmitted to the driven sprocket through the rotating column, the driving sprocket and the chain, thereby driving the rotating column to rotate.
[0019] As a further description of the above technical solution: the outer ring of the first gear is meshed with a second gear, and a rotating rod is fixedly connected inside the second gear.
[0020] By adopting the above technical solutions, power steering and speed regulation are achieved, expanding the diversity of power transmission.
[0021] As a further description of the above technical solution: the rotating column and the outer ring of the rotating rod are fixedly connected with uniformly distributed stirring blades.
[0022] By adopting the above technical solution, the stirring function of the adhesive solution is realized, ensuring that the adhesive solution concentration is uniform and stable.
[0023] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides an anti-drip impregnation machine for rope and belt production. Firstly, by activating an electric push rod, the distance between the moving disc and the moving plate is adjusted to accommodate ropes and belts of different lengths, ensuring the ropes and belts are positioned appropriately during the impregnation process. Simultaneously, components such as a rotating column, gears, a rotating rod, and a rotating cylinder drive the stirring blades to thoroughly stir the adhesive solution, preventing solidification or uneven concentration due to static standing. This ensures the uniformity and effectiveness of the impregnation, thereby improving the quality of the rope and belt impregnation.
[0024] 2. The present invention provides a drip-proof impregnation machine for rope and belt production. The machine uses a cylinder to detach the rope and belt from the adhesive liquid, and then starts a fan to blow airflow onto the surface of the rope and belt to accelerate the drying and curing of the adhesive liquid, thereby shortening the production cycle and improving production efficiency. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural schematic diagram of the folding frame of this utility model; Figure 3 This is a schematic diagram of the rotating sleeve of this utility model; Figure 4 This is a schematic diagram of the extrusion block of this utility model; Figure 5 This is a schematic diagram of the structure of the stirring blade of this utility model.
[0026] In the diagram: 1. Connecting frame; 2. Cylinder; 3. Moving frame; 4. Electric push rod; 5. Mounting plate; 6. Fan; 7. Slider; 8. Fixed frame; 9. Motor; 10. Slide groove; 11. Moving plate; 12. Limiting plate; 13. Folding frame; 14. Moving plate; 15. Rotating sleeve; 16. Rotating shaft; 17. Limiting ring; 18. Driving gear; 19. Driven gear; 20. Arc groove; 21. Extrusion block; 22. Connecting rod; 23. Carrier box; 24. Stirring blade; 25. Rotating column; 26. Driving sprocket; 27. Driven sprocket; 28. Chain; 29. Rotating column; 30. First gear; 31. Second gear; 32. Rotating rod. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.
[0029] Reference Figures 1-5This utility model discloses an anti-drip impregnation machine for rope and belt production, comprising a fixed and secure connecting frame 1, with the output end of the cylinder 2 on its top inner wall reliably fixed and connected to a movable frame 3, and the movable frame 3 able to slide smoothly along the inner wall of the connecting frame 1; the electric push rod 4 on the right side of the movable frame 3 is firmly installed, and its output end is tightly connected to the left movable disk 11; the sliders 7 at the upper and lower ends of the front end of the movable frame 3 are not loose, and the sliding groove 10 on the inner wall of the movable disk 11 slides well with the slider 7, ensuring that the movable disk 11 can move stably laterally along the slider 7; the limiting plate 12 at the front left side of the movable frame 3 is fixed in place with the right movable disk 11, and the bottom of the movable disk 11 is firmly connected to the movable plate 14; the rotating sleeve 15 inside the movable plate 14 rotates flexibly, and the folding frame 13 at the front end of the movable disk 11 is not deformed and its folding / extending function is normal; the rotating shaft 16 inside the left side of the movable plate 14 rotates smoothly, and the limiting ring 17 on its top outer ring and the driving gear 18 at its bottom are firmly installed, with the driving gear 18 meshing precisely with the driven gear 19, and the driven gear... Gear 19 is reliably fixed to rotating sleeve 15; the arc groove 20 at the bottom of rotating sleeve 15 is undamaged, the bottom of the internal pressing block 21 is tightly connected to the connecting rod 22, and the connecting rod 22 can slide smoothly along the inner wall of the arc groove 20; the fans 6 on the mounting plates 5 on the outer walls of the left and right sides of the connecting frame 1 are firmly installed and the wiring is normal; in the drive assembly at the bottom of the connecting frame 1, the bearing box 23 is fixed to the inner wall of the bottom of the connecting frame 1, and the motor 9 on the fixing frame 8 on its right side is stably installed, and the output end of the motor 9 is connected to the rotating sleeve 15. The rotating column 25 is reliably connected, and the driving sprocket 26 and the first gear 30 on the outer ring of the rotating column 25 are not loose. The rotating column 29 inside the front and rear ends of the bearing box 23 rotates flexibly, and the driven sprocket 27 on its right outer ring is firmly installed. The driving sprocket 26 and the driven sprocket 27 mesh well through the chain 28. The first gear 30 and the second gear 31 mesh precisely, and the second gear 31 is reliably fixed to the rotating rod 32. The stirring blades 24 on the outer ring of the rotating column 29 and the rotating rod 32 are undamaged and firmly installed. Check the electrical system of the equipment to ensure that the power supply to the cylinder 2, electric push rod 4, fan 6, motor 9 and other electrical components is normal, and that the control switches are functioning properly.
[0030] Rope and strap adapter adjustment operation Based on the actual length of the rope to be impregnated, the electric push rod 4 is activated. Through the extension and retraction of its output end, the left movable disk 11, which is fixedly connected to it, slides laterally along the sliders 7 at the upper and lower ends of the front end of the movable frame 3 (the groove 10 on the inner wall of the movable disk 11 cooperates with the slider 7 to provide guidance). During the movement of the left movable disk 11, the right movable disk 11 is driven to move laterally along the slider 7 synchronously through the linkage of the folding frame 13 set at the front end of the movable disk 11 (the right movable disk 11 is fixedly constrained by the left front end limiting plate 12 of the movable frame 3 to ensure stable movement direction) until the distance between the movable plates 14 fixedly connected to the bottom of the two sets of movable disks 11 matches the length of the rope to be impregnated. Then, the electric push rod 4 is turned off.
[0031] Rope securing operation Pass the rope to be impregnated through the preset area below the two sets of moving plates 14, ensuring that the end position of the rope meets the impregnation requirements. Manually rotate the rotating shaft 16 inside the left side of the moving plate 14, causing the drive gear 18 fixedly connected to its bottom to rotate synchronously. Since the drive gear 18 meshes with the driven gear 19, the rotation of the drive gear 18 drives the driven gear 19 to rotate, which in turn drives the rotating sleeve 15 fixedly connected to the driven gear 19 to rotate inside the moving plate 14. During the rotation of the rotating sleeve 15, the position of the arc-shaped groove 20 opened at its bottom changes. Because the connecting rod 22 at the bottom of the extrusion block 21 is slidably connected to the inner wall of the arc-shaped groove 20, the change in the position of the arc-shaped groove 20 drives the connecting rod 22 to drive the extrusion block 21 to move radially along the rotating sleeve 15 until the extrusion block 21 is in close contact with the surface of the rope, thereby achieving radial fixation of the rope. Meanwhile, the limiting ring 17, which is fixedly connected to the top outer ring of the rotating shaft 16, limits the rotation angle of the rotating shaft 16, preventing the rotating shaft 16 from rotating excessively and causing the squeezing block 21 to squeeze the rope excessively; and the limiting ring 17 can axially limit the end of the rope to prevent the rope from shifting axially, thus completing the all-round fixation of the rope.
[0032] glue mixing operation The motor 9 on the right-side fixed frame 8 of the carrier box 23 is started. The output end of the motor 9 drives the rotating column 25, which is fixedly connected to it, to rotate around its own axis. The rotation of the rotating column 25 simultaneously achieves two-way transmission: Firstly, the driving sprocket 26, fixedly connected to the outer ring of the rotating column 25, rotates with the rotating column 25. Through the chain 28 meshing with the driven sprocket 27 on the right side of the rotating column 29 at both ends of the carrier box 23, power is transmitted to the driven sprocket 27, driving the rotating column 29 to rotate around its own axis. Secondly, the first gear 30, fixedly connected to the outer ring of the rotating column 25, rotates with the rotating column 25. Through meshing with the second gear 31, it drives the rotating rod 32, fixedly connected to the second gear 31, to rotate around its own axis. During the rotation of the rotating column 29 and the rotating rod 32, the evenly distributed stirring blades 24 fixedly connected to their outer rings rotate together, comprehensively stirring the adhesive in the adhesive container inside the carrier box 23. The stirring time is set according to the characteristics of the adhesive, usually continuing until the adhesive has no sediment and the concentration is uniform. Afterward, the motor 9 is kept running.
[0033] Rope and belt impregnation operation Activate cylinder 2 on the inner wall of the top of connecting frame 1, controlling the output end of cylinder 2 to extend downwards, pushing the movable frame 3, which is fixedly connected to it, to slide downwards along the inner wall of connecting frame 1. Since the movable frame 3 is fixedly connected to the movable disk 11 and the movable plate 14, when the movable frame 3 slides downwards, it drives the fixed rope to move downwards synchronously until the rope is completely immersed in the adhesive in the adhesive container of the carrier box 23. At this time, cylinder 2 is closed, keeping the rope in the adhesive-soaked state. During the adhesive soaking process, if the process requires maintaining the uniformity of the adhesive, the motor 9 and stirring blade 24 can be kept running (reducing the stirring speed to avoid violent fluctuations in the adhesive affecting the soaking effect); if the process requires static soaking, the motor 9 is stopped. The soaking time is set according to process parameters such as the material of the rope and the required adhesive layer thickness.
[0034] Adhesive drying and curing operation Once the rope and strap have been impregnated with adhesive for the preset time, cylinder 2 is activated, controlling its output end to retract upwards. This causes the moving frame 3 and the rope and strap connected to the moving frame 3 to move upwards synchronously until the rope and strap are completely detached from the surface of the adhesive in the carrier box 23. Cylinder 2 is then turned off. Immediately, the fans 6 on the mounting plates 5 on both sides of the connecting frame 1 are activated. The fan speed of fan 6 is adjusted (usually set to a low to medium speed to avoid excessive speed causing adhesive to flow or become uneven on the surface of the rope and strap). The fans 6 blow airflow onto the surface of the rising rope and strap, accelerating the evaporation of moisture from the adhesive and promoting drying and curing. During the drying and curing process, the position of the rope and strap can be adjusted as needed to ensure that all parts of the rope and strap are evenly exposed to airflow. The drying and curing time is determined based on factors such as the type of adhesive, ambient temperature, and humidity, until the adhesive on the surface of the rope and strap is completely cured (curing is complete when the adhesive layer is no longer sticky and does not peel off when touched). Then, fan 6 is turned off.
[0035] Finished rope and strap removal operation After the adhesive on the rope surface has completely dried and cured, manually rotate the shaft 16 in the reverse direction, causing the drive gear 18, driven gear 19, and rotating sleeve 15 to rotate in the opposite direction. This causes the extrusion block 21 inside the rotating sleeve 15 to move radially outward, releasing the radial fixing constraint on the rope. Simultaneously, adjust the axial limit ring 17 to limit the end of the rope. Then, remove the finished rope from the area below the moving plate 14, completing a single rope impregnation process. After removing the finished rope, clean the equipment (e.g., clean adhesive residue inside the carrier box 23, wipe adhesive traces from the surfaces of the moving plate 14, extrusion block 21, etc.), and check the condition of each component to prepare for the next rope impregnation process.
[0036] Working principle: Start the electric push rod 4, and its output end drives the left moving plate 11 to slide laterally along the slider 7. At the same time, the right moving plate 11 is adjusted synchronously through the folding frame 13 until the distance between the moving plates 14 at the bottom of the two sets of moving plates 11 is adapted to the length of the rope to be impregnated. Subsequently, the rope is passed through the area below the moving plate 14. The rotating shaft 16 drives the driving gear 18 to rotate, which in turn drives the driven gear 19 to rotate, causing the rotating sleeve 15 to rotate. This changes the position of the arc groove 20, causing the connecting rod 22 and the pressing block 21 to move and fix the rope. The limiting ring 17 then limits the rotating shaft 16 and the end of the rope, completing the multi-directional fixation of the rope and preventing displacement during impregnation. After the rope is fixed, the motor 9 is started. The output of the motor 9 drives the rotating column 25 to rotate. On one hand, the driving sprocket 26 on the outer ring of the rotating column 25 meshes with the driven sprocket 27 on the right side of the rotating column 29 through the chain 28, driving the rotating column 29 to rotate. On the other hand, the first gear 30 and the second gear 31 on the rotating column 25 mesh, driving the rotating rod 32 to rotate. The stirring blades 24 on the outer ring of the rotating column 29 and rotating rod 32 rotate synchronously, stirring the adhesive in the adhesive container inside the carrier box 23 in all directions. This prevents the adhesive from solidifying or becoming uneven in concentration due to standing, ensuring the subsequent impregnation effect. After the adhesive is stirred and stabilized, the cylinder 2 on the inner wall of the top of the connecting frame 1 is activated. Its output end pushes the moving frame 3 to slide downward along the inner wall of the connecting frame 1. Through the connection between the moving frame 3 and the moving disc 11 and the moving plate 14, the fixed rope is moved downward synchronously until the rope is completely immersed in the adhesive in the carrier box 23, completing the impregnation operation. During the impregnation process, the stirring blades 24 stop rotating to maintain the uniformity of the adhesive. When the rope is impregnated for the preset time, the cylinder 2 is controlled to contract, driving the moving frame 3 and the rope upward, so that the rope is detached from the adhesive surface. At this time, the fans 6 on the mounting plates 5 on both sides of the connecting frame 1 are immediately activated. The fans 6 blow airflow onto the surface of the rope after it rises, accelerating the drying and curing of the adhesive on the rope surface, further improving the drying efficiency. After the rope is dried, loosen the extrusion block 21 and the limit ring 17, remove the finished rope, and the equipment completes a single impregnation process.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A drip-proof impregnation machine for rope and tape production, comprising a connecting frame (1), characterized in that: A cylinder (2) is fixedly connected to the inner wall of the top of the connecting frame (1). A movable frame (3) is fixedly connected to the output end of the cylinder (2). The movable frame (3) is slidably connected to the inner wall of the connecting frame (1). An electric push rod (4) is fixedly connected to the right side of the movable frame (3). A slider (7) is fixedly connected to both the upper and lower ends of the front end of the movable frame (3). A uniformly distributed movable disk (11) is slidably connected to the outer wall of the front end of the movable frame (3). The left movable disk (11) is fixedly connected to the output end of the electric push rod (4). A sliding groove (10) is opened on the inner wall of the movable disk (11). The sliding groove (10) is slidably connected to the slider (7). A limit plate (12) is fixedly connected to the front left side of the movable frame (3). The limit plate (12) is fixedly connected to the right movable disk (11). A movable plate (14) is fixedly connected to the bottom of the movable disk (11). A rotating sleeve (15) is rotatably connected inside the movable plate (14). The front end of the mobile disk (11) is provided with a folding frame (13). The left side of the mobile plate (14) is rotatably connected to a rotating shaft (16). The top outer ring of the rotating shaft (16) is fixedly connected to a limit ring (17). The bottom of the rotating shaft (16) is fixedly connected to a drive gear (18). The outer ring of the drive gear (18) is meshed with a driven gear (19). The driven gear (19) is fixedly connected to a rotating sleeve (15). The bottom of the rotating sleeve (15) is provided with a uniformly distributed arc groove (20). The inside of the rotating sleeve (15) is provided with a uniformly distributed extrusion block (21). The bottom of the extrusion block (21) is fixedly connected to a connecting rod (22). The connecting rod (22) is slidably connected to the inner wall of the arc groove (20). The left and right outer walls of the connecting frame (1) are fixedly connected to mounting plates (5). The outer wall of the mounting plate (5) is fixedly connected to a fan (6). The bottom of the connecting frame (1) is provided with a drive assembly.
2. The anti-drip impregnation machine for rope and tape production according to claim 1, characterized in that: The drive assembly includes a carrier box (23), which is fixedly connected to the bottom inner wall of the connecting frame (1). A fixing frame (8) is fixedly connected to the right side of the carrier box (23), and a motor (9) is fixedly connected to the left side of the fixing frame (8).
3. The anti-drip impregnation machine for rope and tape production according to claim 2, characterized in that: The output end of the motor (9) is fixedly connected to a rotating column (25), and the outer ring of the rotating column (25) is fixedly connected to a drive sprocket (26).
4. The anti-drip impregnation machine for rope and tape production according to claim 3, characterized in that: The drive sprocket (26) has a first gear (30) on its left side, and the first gear (30) is fixedly connected to the outer ring of the rotating column (25).
5. The anti-drip impregnation machine for rope and tape production according to claim 2, characterized in that: The carrier box (23) has rotating columns (29) rotatably connected inside both the front and rear ends, and a driven sprocket (27) is fixedly connected to the outer right side of the rotating column (29).
6. The anti-drip impregnation machine for rope and tape production according to claim 3, characterized in that: The driving sprocket (26) and the driven sprocket (27) are connected by a chain (28).
7. The anti-drip impregnation machine for rope and tape production according to claim 4, characterized in that: The outer ring of the first gear (30) is meshed with the second gear (31), and the second gear (31) is fixedly connected with a rotating rod (32).
8. A drip-proof impregnation machine for rope and tape production according to claim 5, characterized in that: The rotating column (29) and the outer ring of the rotating rod (32) are fixedly connected with evenly distributed stirring blades (24).