A high-efficiency cleaning device for a flywheel ring gear

Abstract

The utility model discloses a kind of high-efficiency cleaning device of flywheel gear ring, it is related to the technical field of flywheel gear ring cleaning, including cleaning tank, clamping mechanism and cleaning mechanism, the front side of the cleaning tank is hinged with tank door by hinge, support frame is equipped in the cleaning tank;The double cleaning mode of the cleaning mechanism of the application adopts bidirectional spraying to combine cleaning brush, nozzle one and nozzle two are respectively inclined towards the upper and lower sides of flywheel gear ring, can form all-around covering type spraying to gear ring surface, flush surface oil dirt and dust;The bristle of cleaning brush is in close contact with flywheel gear ring tooth surface, and with flywheel gear ring rotation is brushed to interdental crevice, can thoroughly remove interdental stubborn debris and residual pollutants.

Description

Technical Field

[0001] This utility model relates to the technical field of flywheel gear ring cleaning, specifically to a high-efficiency flywheel gear ring cleaning device. Background Technology

[0002] During the manufacturing process of flywheel gear rings, contaminants such as cutting debris, oil, and metal powder easily adhere to their surface, especially those within the gaps between the teeth. If these contaminants are not thoroughly removed, they can lead to accelerated tooth wear during subsequent assembly, abnormal transmission noise, and even equipment malfunction. Currently, the industry mainly uses simple cleaning equipment for flywheel gear ring cleaning, often employing a single spray nozzle. This single spray method can only rinse away surface dust and cannot effectively clean stubborn contaminants between the teeth. Frequent adjustments to the flywheel gear ring position are required for thorough cleaning, making the operation cumbersome and the cleaning effect inconsistent. Summary of the Invention

[0003] The purpose of this invention is to provide a high-efficiency cleaning device for flywheel gear rings to overcome the above-mentioned defects in the prior art.

[0004] A high-efficiency cleaning device for flywheel gear rings includes a cleaning box, a clamping mechanism, and a cleaning mechanism. The front side of the cleaning box is hinged to a door, and a support frame is provided inside the cleaning box.

[0005] The clamping mechanism is located on a fixed frame on the top wall of the cleaning tank and is used to clamp and fix the flywheel gear ring.

[0006] The cleaning mechanism is mounted on the support frame and the fixed frame and is used to clean the flywheel ring gear and the spaces between the teeth of the flywheel ring gear.

[0007] Preferably, the clamping mechanism includes a turntable, a finger cylinder, and clamping plates. The turntable is rotatably connected to a fixed frame, the cylinder body of the finger cylinder is mounted on the turntable, and the two grippers of the finger cylinder are respectively provided with clamping plates of an "L" shape.

[0008] Preferably, the cleaning mechanism includes a drive motor, a first nozzle, a second nozzle, and a cleaning brush. The drive motor is mounted on a fixed frame, and a gear is mounted on its output shaft. The first gear meshes with a second gear on a turntable. The first nozzle is mounted on a bracket on one side of the support frame, and its nozzle is inclined towards the lower side of the flywheel gear ring. The second nozzle is mounted on a bracket on the other side of the support frame, and its nozzle is inclined towards the upper side of the flywheel gear ring. The first nozzle and the second nozzle are respectively connected to a cleaning liquid tank via a water pump. The cleaning brush is mounted on the support frame, and its bristles contact the teeth on the flywheel gear ring.

[0009] Preferably, the two clamping plates are connected to the two grippers of the finger cylinder by bolts.

[0010] Preferably, a sewage receiving hopper is provided at the bottom of the cleaning tank.

[0011] Preferably, a valve is installed at the bottom of the sewage receiving hopper.

[0012] Preferably, the fixing frame has a U-shaped structure with its opening facing upward.

[0013] The beneficial effect achieved by the present utility model is:

[0014] The cleaning mechanism of the present application adopts a double cleaning method combining two-way spraying and a cleaning brush. A first spray head and a second spray head are respectively inclined toward the upper and lower sides of the flywheel gear ring, which can form an all-round covered spraying on the surface of the gear ring to wash off oil stains and floating dust on the surface; the bristles of the cleaning brush are in close contact with the tooth surface of the flywheel gear ring, and brush the interdental gaps along with the rotation of the flywheel gear ring, which can thoroughly remove stubborn debris and residual pollutants between the teeth. Description of Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model.

[0016] Figure 2 is an internal front view of the present utility model.

[0017] Figure 3 is an internal structural schematic diagram of the present utility model.

[0018] In the figures, 1. cleaning tank; 11. tank door; 12. sewage hopper; 13. valve; 2. support frame; 3. fixing frame; 4. clamping mechanism; 41. turntable; 42. finger cylinder; 43. clamping plate; 5. cleaning mechanism; 51. driving motor; 52. first gear; 53. second gear; 54. first spray head; 55. first support; 56. second spray head; 57. second support; 58. cleaning brush; 6. flywheel gear ring. Detailed Description

[0019] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present application.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.

[0021] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] like Figure 1-3 As shown, this utility model provides a high-efficiency cleaning device for flywheel gear rings, including a cleaning tank 1, a clamping mechanism 4 and a cleaning mechanism 5. The bottom of the cleaning tank 1 is provided with a sludge receiving hopper 12, and a valve 13 is installed at the bottom of the sludge receiving hopper 12. The cleaning flywheel gear ring 6 is temporarily stored and subsequently discharged through the valve 13. The front side of the cleaning tank 1 is hinged with a door 11, and a support frame 2 is provided in the cleaning tank 1.

[0023] In addition, the clamping mechanism 4 is mounted on the fixed frame 3 on the top wall of the cleaning tank 1 and is used to clamp and fix the flywheel gear ring 6. The fixed frame 3 has a "U" shaped structure and its opening faces upward. The clamping mechanism 4 includes a turntable 41, a finger cylinder 42 and a clamping plate 43. The turntable 41 is rotatably connected to the fixed frame 3. The cylinder body of the finger cylinder 42 is mounted on the turntable 41. The two grippers of the finger cylinder 42 are respectively connected to the "L" shaped clamping plate 43 by bolts. The clamping plate 43 clamps the flywheel gear ring 6 outward to prevent the flywheel gear ring 6 from shifting during the cleaning process.

[0024] In addition, the cleaning mechanism 5 is mounted on the support frame 2 and the fixed frame 3 and is used to clean the flywheel gear ring 6 and clean the spaces between the teeth of the flywheel gear ring 6. The cleaning mechanism 5 includes a drive motor 51, a first nozzle 54, a second nozzle 56 and a cleaning brush 58. The drive motor 51 is mounted on the fixed frame 3 and a first gear 52 is mounted on its output shaft. The first gear 52 meshes with the second gear 53 on the turntable 41. The drive motor 51 drives the flywheel gear ring 6 on the finger cylinder 42 to rotate through gear transmission.

[0025] However, the first nozzle 54 is mounted on the first bracket 55 on one side of the support frame 2 and its nozzle is tilted towards the lower side of the flywheel gear ring 6. The second nozzle 56 is mounted on the second bracket 57 on the other side of the support frame 2 and its nozzle is tilted towards the upper side of the flywheel gear ring 6. The first nozzle 54 and the second nozzle 56 are respectively connected to the cleaning liquid tank through a water pump. By setting the first nozzle 54 and the second nozzle 56 to tilt towards the upper and lower sides of the flywheel gear ring 6, an all-round covering spray can be formed on the surface of the gear ring to wash away surface oil and dust.

[0026] In addition, the cleaning brush 58 is mounted on the support frame 2 and its bristles contact the teeth on the flywheel ring gear 6. As the flywheel ring gear 6 rotates, it brushes the gaps between the teeth, which can thoroughly remove stubborn debris and residual contaminants between the teeth.

[0027] Detailed implementation methods and principles:

[0028] During operation, the flywheel gear ring 6 to be cleaned is placed on the two clamping plates 43 of the finger cylinder 42. Then, the gripper on the finger cylinder 42 is controlled to move the clamping plates 43 outward, and the flywheel gear ring 6 is clamped and fixed by the clamping plates 43.

[0029] Next, turn on the water pump, and use the water pump to spray the cleaning solution in the cleaning solution tank onto the upper and lower sides of the flywheel ring gear 6 through nozzle 1 54 and nozzle 2 56 respectively.

[0030] Then, the output shaft of the drive motor 51 is controlled to rotate. The gear 52 on the output shaft of the drive motor 51 drives the finger cylinder 42 on the turntable 41 to rotate through the gear 53 on the turntable 41. The flywheel gear ring 6 held on the finger cylinder 42 rotates accordingly. When the flywheel gear ring 6 passes the cleaning brush 58, the bristles on the cleaning brush 58 clean the spaces between the teeth of the flywheel gear ring 6.

[0031] After the drive motor 51 drives the flywheel gear ring 6 to rotate one revolution, it rotates in the opposite direction to reset. The surface and teeth of the flywheel gear ring 6 are cleaned again by the first nozzle 54, the second nozzle 56 and the cleaning brush 58.

[0032] The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A high-efficiency cleaning device for flywheel gear rings, characterized in that: Comprises a cleaning tank (1), a clamping mechanism (4) and a cleaning mechanism (5), a tank door (11) is hinged to the front side of the cleaning tank (1) through a hinge, and a support frame (2) is arranged in the cleaning tank (1); The clamping mechanism (4) is arranged on a fixing frame (3) on the inner top wall of the cleaning tank (1) and is used for clamping and fixing a flywheel gear ring (6); The cleaning mechanism (5) is arranged on the support frame (2) and the fixing frame (3) and is used for cleaning the flywheel gear ring (6) and cleaning between teeth of the flywheel gear ring (6).

2. The high-efficiency cleaning device for flywheel gear rings according to claim 1, characterized in that: The clamping mechanism (4) comprises a rotating disc (41), a finger cylinder (42) and clamping plates (43), the rotating disc (41) is rotatably connected to the fixing frame (3), a cylinder body of the finger cylinder (42) is installed on the rotating disc (41), and two clamping jaws of the finger cylinder (42) are respectively provided with the clamping plates (43) of an L-shaped structure.

3. The high-efficiency cleaning device for flywheel gear rings according to claim 2, characterized in that: The cleaning mechanism (5) comprises a driving motor (51), a first nozzle (54), a second nozzle (56) and a cleaning brush (58), the driving motor (51) is installed on the fixing frame (3) and a first gear (52) is installed on an output shaft of the driving motor, the first gear (52) is meshed with a second gear (53) on the rotating disc (41), the first nozzle (54) is arranged on a first bracket (55) on one side of the support frame (2) and a nozzle of the first nozzle is obliquely directed to the lower side of the flywheel gear ring (6), the second nozzle (56) is arranged on a second bracket (57) on the other side of the support frame (2) and a nozzle of the second nozzle is obliquely directed to the upper side of the flywheel gear ring (6), the first nozzle (54) and the second nozzle (56) are respectively connected to a cleaning liquid tank through a water pump, and the cleaning brush (58) is arranged on the support frame (2) and bristles thereon are in contact with teeth on the flywheel gear ring (6).

4. The high-efficiency cleaning device for flywheel gear rings according to claim 2, characterized in that: The two clamping plates (43) are respectively connected with the two clamping jaws of the finger cylinder (42) through bolts.

5. The high-efficiency cleaning device for flywheel gear rings according to claim 1, characterized in that: A dirt receiving hopper (12) is arranged at the bottom of the cleaning tank (1).

6. The high-efficiency cleaning device for flywheel gear rings according to claim 1, characterized in that: A valve (13) is installed at the bottom of the dirt receiving hopper (12).

7. The high-efficiency cleaning device for flywheel gear rings according to claim 1, characterized in that: The fixing frame (3) is of a U-shaped structure and an opening of the fixing frame is arranged upward.

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