An on-line cleaning and degreasing device for welding wire
Patent Information
- Application Number
- CN202522190994.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0003]目前焊丝在线清洗脱脂装置一般是通过水泵将清洗液供入一道压力管道内,一道压力管道内的清洗液通过连接软管供水至二道管道内(二道管道属于工作区使用管道),但是在水泵供水时会将储液槽中的杂质、污垢打入一道压力管道中,长时间使用会产生淤泥和堵塞,本装置省略一道压力管道,且现有的对清洗液进行过滤时的过滤板不易进行清理,使用不够便捷
通过直接将储液槽中的清洗液供入工作区的压力水管中,可以有效减少因堵塞造成的清洗压力低、水量小的问题。
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Figure CN224712593U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding wire cleaning technology, and in particular to an online welding wire cleaning and degreasing device. Background Technology
[0002] Welding wire is a metal wire used as filler metal or as a conductor in welding. Gas shielded welding refers to a welding method protected by carbon dioxide or argon gas. It does not use welding rods but welding wire, which has high welding efficiency. Argon shielded welding is mainly used for welding materials such as aluminum, titanium, and stainless steel. Submerged arc welding uses welding wire and flux for protection. The flux is like sand that buries the electric arc. It is mainly used for welding thick plates. Gas shielded welding wire is a type of welding wire used under carbon dioxide gas protection.
[0003] Currently, online cleaning and degreasing devices for welding wire typically use a water pump to supply cleaning fluid into a pressure pipeline. The cleaning fluid in the pressure pipeline is then supplied to a second pipeline (which is used in the work area) via a connecting hose. However, when the water pump supplies water, impurities and dirt from the storage tank are pumped into the pressure pipeline. Over time, this can lead to sludge buildup and blockages. This device eliminates the need for a pressure pipeline, and the existing filter plates used for filtering the cleaning fluid are difficult to clean, making it inconvenient to use. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an online cleaning and degreasing device for welding wire.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: An online cleaning and degreasing device for welding wire, comprising: A liquid storage tank, wherein a first through hole is provided on each of the opposite side walls of the liquid storage tank; A cleaning box is disposed inside the liquid storage tank and is fixedly connected to the inner wall of the liquid storage tank. A second through hole is provided on each of the two opposite side walls of the cleaning box. Multiple partitions are arranged and fixedly connected inside the cleaning box. A third through hole is provided on each partition. Cleaning wires are provided between adjacent partitions. The filtration mechanism is provided with a pull-out groove through the side wall of the liquid storage tank, located below the cleaning box, and the filtration mechanism is disposed inside the pull-out groove; A pressure water pipe is installed above the cleaning box and is fixedly connected to the inner wall of the liquid storage tank. Nozzles are arranged on the lower side wall of the pressure water pipe. A circulation mechanism is located outside the liquid storage tank and is connected to the liquid storage tank and the pressure water pipe.
[0006] As a further improvement of this utility model, the upper end of the liquid storage tank is hinged to a cover plate.
[0007] As a further improvement of this utility model, the filtration mechanism includes a filter plate inserted into the pull-out groove, and a filter screen is fixedly embedded on the inner bottom wall of the filter plate.
[0008] As a further improvement of this utility model, the circulation mechanism includes a water pump disposed on one side of the storage tank. The input end of the water pump is connected to a first connecting pipe, and the end of the first connecting pipe away from the water pump is connected to the side wall of the storage tank. The output end of the water pump is connected to a second connecting pipe, and the end of the second connecting pipe away from the water pump passes through the side wall of the storage tank and is connected to a pressure water pipe.
[0009] As a further improvement of this utility model, a connecting block is fixedly connected to the side wall of the filter plate, and a connecting bolt is threaded through the side wall of the connecting block and screwed onto the side wall of the liquid storage tank.
[0010] As a further improvement of this utility model, a pull ring is fixedly connected to the side wall of the filter plate.
[0011] The beneficial effects of this utility model are: By directly supplying the cleaning fluid from the storage tank into the pressure water pipe in the work area, the problems of low cleaning pressure and small water volume caused by blockage can be effectively reduced.
[0012] By setting up a filtration mechanism, the filter screen fixedly embedded in the bottom wall of the filter plate filters the dirt in the cleaning solution. The filtered cleaning solution flows through the filter screen into the storage tank for collection, thus forming a cycle of cleaning solution. It also makes it easy to install or remove the filter plate, and thus makes it easy to remove the filter plate for cleaning. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of an online cleaning and degreasing device for welding wire proposed in this utility model; Figure 2 This is a schematic diagram of the cleaning box, partition, second through hole, and third through hole of an online cleaning and degreasing device for welding wire proposed in this utility model; Figure 3 This is a schematic diagram of the filter plate, filter screen, connecting block, connecting bolt, and pull ring of an online cleaning and degreasing device for welding wire proposed in this utility model.
[0014] In the diagram: 1. Liquid storage tank, 2. Hinge, 3. Cover plate, 4. Pull-out groove, 5. Filter plate, 6. First through hole, 7. First connecting pipe, 8. Water pump, 9. Second connecting pipe, 10. Pressure water pipe, 11. Cleaning box, 12. Partition plate, 13. Second through hole, 14. Third through hole, 15. Filter screen, 16. Pull ring, 17. Connecting bolt, 18. Connecting block, 19. Nozzle, 20. Cleaning wire. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0016] Reference Figures 1-3 An online cleaning and degreasing device for welding wire, comprising: The liquid storage tank 1 has a cover plate 3 hinged to its upper end via a hinge 2. The cover plate 3 can cover the top of the liquid storage tank 1. At the same time, since the cover plate 3 can be opened easily, it is convenient to carry out daily maintenance operations on the inside of the liquid storage tank 1. The liquid storage tank 1 has a first through hole 6 through its two opposite side walls. A cleaning box 11 is disposed inside the liquid storage tank 1 and is fixedly connected to the inner wall of the liquid storage tank 1. A second through hole 13 is provided on each of the opposite side walls of the cleaning box 11. Multiple partitions 12 are arranged and fixedly connected inside the cleaning box 11. A third through hole 14 is provided on each partition 12. A cleaning wire 20 is provided between adjacent partitions 12. The welding wire passes through the first through hole 6, the second through hole 13, and the third through hole 14, and passes through the cleaning wire 20. The cleaning wire 20 can be used to wipe and clean the welding wire, and complete the degreasing operation on the surface of the welding wire. The filtration mechanism has a pull-out groove 4 extending through the side wall of the liquid storage tank 1, located below the cleaning box 11. The filtration mechanism is located inside the pull-out groove 4 and includes a filter plate 5 inserted inside the pull-out groove 4. A filter screen 15 is fixedly embedded in the inner bottom wall of the filter plate 5, and a pull ring 16 is fixedly connected to the side wall of the filter plate 5. The pull ring 16 can be used to easily install or remove the filter plate 5, thereby facilitating the removal of the filter plate 5 for cleaning. A pressure water pipe 10 is located above the cleaning box 11. The pressure water pipe 10 is fixedly connected to the inner wall of the liquid storage tank 1. Nozzles 19 are arranged on the lower side wall of the pressure water pipe 10. A circulation mechanism is located outside the storage tank 1 and is connected to the storage tank 1 and the pressure water pipe 10. The circulation mechanism includes a water pump 8 located on one side of the storage tank 1. The input end of the water pump 8 is connected to a first connecting pipe 7. The end of the first connecting pipe 7 away from the water pump 8 is connected to the side wall of the storage tank 1. The output end of the water pump 8 is connected to a second connecting pipe 9. The end of the second connecting pipe 9 away from the water pump 8 passes through the side wall of the storage tank 1 and is connected to the pressure water pipe 10. When the water pump 8 is started, the cleaning liquid inside the storage tank 1 can be drawn out through the first connecting pipe 7 and pumped into the pressure water pipe 10 through the second connecting pipe 9. The cleaning liquid is then sprayed out through the nozzle 19 to clean the cleaning wire 20. The dirt removed by the cleaning leaks down through the cleaning box 11 to the inside of the filter plate 5 and is then filtered through the filter screen 15. The filtered cleaning liquid flows into the inside of the storage tank 1 for collection and recycling.
[0017] A connecting block 18 is fixedly connected to the side wall of the filter plate 5. A connecting bolt 17 is threaded through the side wall of the connecting block 18 and screwed into it. The connecting bolt 17 is screwed into the side wall of the liquid storage tank 1. By connecting the filter plate 5 to the side wall of the liquid storage tank 1 through the connecting bolt 17, the filter plate 5 can be fixed and the stability of the filter plate 5 installed inside the pull-out groove 4 can be ensured.
[0018] In use, the welding wire to be cleaned is inserted through the first through hole 6, which is provided through the opposite side walls of the liquid storage tank 1, and then sequentially passes through the second through hole 13, which is provided through the opposite side walls of the cleaning box 11, and the third through hole 14 on the adjacent partition 12 inside the cleaning box 11, so that the welding wire comes into contact with the cleaning wire 20. After the insertion is completed, the cover plate 3 is closed at the upper end of the liquid storage tank 1 by the hinge 2. Then, the water pump 8 in the circulation mechanism is started. The input end of the water pump 8 draws cleaning fluid from inside the liquid storage tank 1 through the first connecting pipe 7. The cleaning fluid is delivered through the output end of the water pump 8 through the second connecting pipe 9 to the cleaning box 1, which is fixedly connected to the inner wall of the liquid storage tank 1. The pressure water pipe 10 at the top, and the nozzles 19 arranged on the lower side wall of the pressure water pipe 10 spray the cleaning fluid onto the cleaning wire 20 inside the cleaning box 11. The cleaning wire 20 wipes the surface of the welding wire as it passes through, achieving degreasing and cleaning of the welding wire surface. During the cleaning process, the dirt that falls off the surface of the welding wire falls down with the cleaning fluid, passes through the inner bottom wall of the cleaning box 11, and falls onto the filter plate 5 in the pull-out groove 4. The filter screen 15 fixedly embedded in the inner bottom wall of the filter plate 5 filters the dirt in the cleaning fluid. The filtered cleaning fluid flows through the filter screen 15 into the storage tank 1 for collection, thereby forming a cycle of cleaning fluid.
[0019] When the filter plate 5 needs to be cleaned, first loosen the connecting bolt 17 on the side wall of the connecting block 18 so that the connecting bolt 17 is detached from the side wall of the liquid storage tank 1. Then, pull the pull ring 16 on the side wall of the filter plate 5 to pull the filter plate 5 out of the pull groove 4. Then the filter plate 5 can be removed for cleaning. After cleaning, insert the filter plate 5 back into the pull groove 4 and fix the connecting block 18 to the side wall of the liquid storage tank 1 with the connecting bolt 17. After ensuring that the filter plate 5 is installed stably, it can be put into use again.
[0020] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. An online cleaning and degreasing device for welding wire, characterized in that, include: The liquid storage tank (1) has a first through hole (6) on each of its two opposite side walls. A cleaning box (11) is disposed inside the liquid storage tank (1) and is fixedly connected to the inner wall of the liquid storage tank (1). A second through hole (13) is provided on each of the two opposite side walls of the cleaning box (11). Multiple partitions (12) are arranged and fixedly connected inside the cleaning box (11). A third through hole (14) is provided on each partition (12). A cleaning wire (20) is provided between each adjacent partition (12). The filtration mechanism is provided with a pull-out groove (4) located below the cleaning box (11) through the side wall of the liquid storage tank (1); the filtration mechanism is located inside the pull-out groove (4). A pressure water pipe (10) is disposed above the cleaning box (11). The pressure water pipe (10) is fixedly connected to the inner wall of the liquid storage tank (1). Nozzles (19) are arranged on the lower side wall of the pressure water pipe (10). A circulation mechanism is located outside the liquid storage tank (1) and is connected to the liquid storage tank (1) and the pressure water pipe (10).
2. The online cleaning and degreasing device for welding wire according to claim 1, characterized in that, The upper end of the liquid storage tank (1) is hinged to a cover plate (3) via a hinge (2).
3. The online cleaning and degreasing device for welding wire according to claim 1, characterized in that, The filtration mechanism includes a filter plate (5) inserted inside the pull-out groove (4), and a filter screen (15) is fixedly embedded on the inner bottom wall of the filter plate (5).
4. The online cleaning and degreasing device for welding wire according to claim 1, characterized in that, The circulation mechanism includes a water pump (8) disposed on one side of the storage tank (1). The input end of the water pump (8) is connected to a first connecting pipe (7). The end of the first connecting pipe (7) away from the water pump (8) is connected to the side wall of the storage tank (1). The output end of the water pump (8) is connected to a second connecting pipe (9). The end of the second connecting pipe (9) away from the water pump (8) passes through the side wall of the storage tank (1) and is connected to a pressure water pipe (10).
5. The online cleaning and degreasing device for welding wire according to claim 3, characterized in that, A connecting block (18) is fixedly connected to the side wall of the filter plate (5). A connecting bolt (17) is threaded through the side wall of the connecting block (18) and screwed onto the side wall of the liquid storage tank (1).
6. The online cleaning and degreasing device for welding wire according to claim 3, characterized in that, A pull ring (16) is fixedly connected to the side wall of the filter plate (5).