Plasma cleaning apparatus

CN224712633UActive Publication Date: 2026-09-04WUHAN RUIHONGXIN PRECISION MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521557680.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-24
Publication Date
2026-09-04
Estimated Expiration
2035-07-24

AI Technical Summary

Technical Problem

[0003]目前市面上的镜头壳产品都是人工上料,然后按下启动按钮进行清洗,导致人工成本高,设备兼容性差,缺少自动定位功能,清洗精度差,水滴角测试不通过,产率偏低,缺少信息上传功能

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224712633U_ABST
    Figure CN224712633U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of plasma cleaning equipment, including body, the side of the body is equipped with display device, the other side of the body is equipped with fan and gas source processing component respectively, the top of the body is equipped with alarm lamp, the inside of the body is equipped with automatic width-adjusting track and cleaning module respectively, scanning code shooting component is equipped on the automatic width-adjusting track;The utility model by making equipment automatic and front interface line butt joint, does not need artificial feeding, compared with general single machine can save labor cost, and increased track automatic width-adjusting function on the equipment, can be compatible with multiple fixture products, compatibility is higher, compared with existing equipment, the equipment has scanning code function and camera positioning function, degree of automation is higher, cleaning precision is higher, simultaneously with dust extraction function when cleaning, the cleanliness of equipment is maintained, data can be uploaded to MES system to improve work efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, specifically to a plasma cleaning device. Background Technology

[0002] Plasma cleaning equipment applies energy to gas in a vacuum chamber or specific environment through devices such as radio frequency power supply, causing gas molecules to ionize and excite, forming a plasma state. Plasma cleaning equipment is widely used in many industries due to its high efficiency, non-destructive treatment and strong adaptability.

[0003] Currently, lens housing products on the market are all manually loaded and then cleaned by pressing the start button. This results in high labor costs, poor equipment compatibility, lack of automatic positioning function, poor cleaning accuracy, failure to pass the water droplet angle test, low output, and lack of information uploading function. Utility Model Content

[0004] The purpose of this invention is to provide a plasma cleaning device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a plasma cleaning device, comprising a body, a display device on one side of the body, a fan and an air source treatment component on the other side of the body, an alarm light on the top of the body, an automatic width adjustment track and a cleaning module on the inner side of the body, and a barcode scanning and imaging component on the automatic width adjustment track;

[0006] The automatic width-adjusting track includes a first column and a second column, which are located inside the machine body. The first column is equipped with a Y-axis servo motor A and a Y-axis linear module, respectively. The Y-axis linear module is equipped with an X-axis linear module and an X-axis cable chain, respectively. The X-axis linear module is equipped with a Z-axis servo motor and a Z-axis linear module, respectively. A Y-axis servo motor B is located on one side of the Z-axis linear module. The second column is equipped with a branch guide rail and a Y-axis cable chain.

[0007] Preferably, the cleaning module includes bearing housings and width-adjusting motors. There are two sets of bearing housings, with the two bearing housings and the width-adjusting motors located on both sides of the inner side of the machine body. Each of the two bearing housings is provided with a linear guide rail and a lead screw. Each of the two lead screws is provided with a tensioning mechanism, a sprocket, a chain, and a lead screw for transmission and engagement. The back end of each of the two bearing housings is provided with a synchronous pulley, and the outer side of the synchronous pulley is provided with a width-adjusting belt. The width-adjusting motor is connected to the width-adjusting belt. One side of one of the linear guide rails and the water supply are connected by a drag chain. The bottom of each of the two chains is provided with a sensor, a transfer motor, a blocking cylinder, and a lifting cylinder, respectively.

[0008] Preferably, the scanning and shooting component includes a camera component and a spray gun, the camera component and the spray gun are mounted on a Z-axis linear module, and a dust suction pipe and a code reader are respectively provided at the bottom of the Z-axis linear module.

[0009] Preferably, the camera assembly includes a camera, and the bottom of the camera is provided with a lens and a light source.

[0010] Preferably, the display device includes a monitor, a mouse, and a keyboard. The display device is connected to one side of the machine body to facilitate uploading the cleaned data to the MES system and to facilitate data storage.

[0011] Preferably, the alarm light is a three-color alarm light, and the three-color alarm light is located on one side of the top of the machine body, so that different colors of light and buzzers can be lit according to the operating conditions, and all actions are determined by sensors to determine the position.

[0012] Preferably, casters and feet are provided at the four corners of the bottom of the machine body, and the outer side of the casters and feet is provided with anti-slip texture to facilitate the movement and positioning of the device.

[0013] The plasma cleaning equipment proposed in this utility model has at least the following beneficial effects:

[0014] By automatically connecting the equipment to the front-end feeder, manual feeding is eliminated, saving labor costs compared to a typical standalone machine. The equipment also features automatic track width adjustment, making it compatible with various fixture products and offering greater versatility. Compared to existing equipment, this machine includes built-in barcode scanning and camera positioning functions, resulting in higher automation and cleaning precision. It also incorporates a vacuuming function during cleaning to maintain equipment cleanliness. Data can be uploaded to the MES system to improve work efficiency, reduce labor intensity, increase productivity and output, and lower costs. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is an enlarged cross-sectional view of a portion of the structure of this utility model;

[0017] Figure 3 This is an enlarged schematic diagram of the cleaning module structure of this utility model;

[0018] Figure 4 This is an enlarged schematic diagram of the structure of the QR code scanning and imaging component of this utility model;

[0019] Figure 5 This is an enlarged schematic diagram of the camera component structure of this utility model.

[0020] In the diagram: 1. Main body; 2. Display device; 3. Alarm light; 4. Fan; 5. Air source treatment component; 6. Automatic width adjustment track; 61. First column; 62. Second column; 63. Y-axis servo motor A; 64. Y-axis linear module; 65. X-axis cable chain; 66. X-axis linear module; 67. Z-axis servo motor; 68. Z-axis linear module; 69. Y-axis servo motor B; 610. Branch guide rail; 611. Y-axis cable chain; 7. Cleaning module; 71. Bearing 72. Seat; 73. Tensioning mechanism; 74. Linear guide rail; 75. Sprocket; 76. Chain; 77. Lead screw; 78. Synchronous pulley; 79. Width adjustment belt; 70. Width adjustment motor; 710. Sensor; 711. Cable chain; 712. Transplanting motor; 713. Blocking cylinder; 714. Lifting cylinder; 8. Scanning and shooting assembly; 81. Camera assembly; 811. Camera; 812. Lens; 813. Light source; 82. Spray gun; 83. Code reader; 84. Dust suction pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 The present invention provides an embodiment of a plasma cleaning device, comprising a body 1, a display device 2 on one side of the body 1, a fan 4 and an air source treatment component 5 on the other side of the body 1, an alarm light 3 on the top of the body 1, the display device 2 including a monitor, a mouse and a keyboard, the display device 2 being connected to one side of the body 1 to facilitate uploading cleaning completion data to the MES system for data storage, the alarm light 3 being a three-color alarm light, and the three-color alarm light being located on one side of the top of the body 1 to facilitate lighting different colors of the light and sounding a buzzer according to the operating status, all actions being determined by sensors;

[0023] The inner side of the body 1 is provided with an automatic width adjustment track 6 and a cleaning module 7. The automatic width adjustment track 6 is provided with a barcode scanning and shooting component 8. The four corners of the bottom of the body 1 are provided with caster feet, and the outer side of the caster feet is provided with anti-slip texture to facilitate the movement and positioning of the device.

[0024] The automatic width-adjusting track 6 includes a first column 61 and a second column 62. The first column 61 and the second column 62 are located inside the body 1. The first column 61 is equipped with a Y-axis servo motor A63 and a Y-axis linear module 64. The Y-axis linear module 64 is equipped with an X-axis linear module 66 and an X-axis cable chain 65. The X-axis linear module 66 is equipped with a Z-axis servo motor 67 and a Z-axis linear module 68. A Y-axis servo motor B69 is located on one side of the Z-axis linear module 68. The second column 62 is equipped with a branch guide rail 610 and a Y-axis cable chain 611.

[0025] The cleaning module 7 includes a bearing housing 71 and a width-adjusting motor 79. There are two sets of bearing housings 71, and the two bearing housings 71 and the width-adjusting motor 79 are arranged on both sides of the inner side of the machine body 1. The two bearing housings 71 are respectively provided with a linear guide rail 73 and a lead screw 76. The two lead screws 76 are respectively provided with a tensioning mechanism 72, a sprocket 74, a chain 75 and a lead screw 76 for transmission cooperation. The back end of the two bearing housings 71 is provided with a synchronous pulley 77, and the outer side of the synchronous pulley 77 is provided with a width-adjusting belt 78. The width-adjusting motor 79 is connected to the width-adjusting belt 78. One side of the linear guide rail 73 and the water are connected by a drag chain 711. The bottom of the two chains 75 are respectively provided with a sensor 710, a transfer motor 712, a blocking cylinder 713 and a lifting cylinder 714.

[0026] The scanning and shooting component 8 includes a camera component 81 and a spray gun 82. The camera component 81 and the spray gun 82 are mounted on the Z-axis linear module 68. The bottom of the Z-axis linear module 68 is respectively equipped with a dust suction pipe barcode reader 83 and a dust suction pipe 84.

[0027] The camera assembly 81 includes a camera 811, with a lens 812 and a light source 813 respectively located at the bottom of the camera 811.

[0028] Working principle: In this plasma cleaning equipment;

[0029] When the plasma cleaning equipment is working, the product is first placed manually into the carrier. The carrier flows into the plasma cleaning equipment through the docking station and is activated by the cleaning module 7 structure inside the machine body 1. This causes the width adjustment motor 79 to automatically adjust the width of the track according to the size of the carrier. The tray is detected by the sensor 710. When the blocking cylinder 713 rises, the positioning sensor 710 detects the tray and raises it through the lifting cylinder 714, thereby lifting and positioning the carrier.

[0030] The Y-axis servo motor A63 of the automatic width-adjusting track 6 and the Y-axis linear module 64 are adjusted to start the Y-axis, the X-axis drag chain 65 and the X-axis linear module 66 are adjusted to adjust the X-axis, and the Z-axis servo motor 67 and the Z-axis linear module 68 are adjusted to move the three-axis module to the product detection position. The product is then scanned by the barcode scanning and shooting component 85. After the barcode is scanned, the product appearance is photographed and positioned by the camera component 81. The data after positioning is compared with the background data. Then the position of the spray gun 82 is adjusted and the spray gun 82 is turned on to clean the product. At the same time, the vacuum cleaner is turned on to pick up the waste debris after cleaning.

[0031] By blocking the cylinder 713 from descending while simultaneously lifting the cylinder 714 descends, the carrier is forced to land on the sprocket 74 and chain 75. At this point, the fan 4 can be turned on to cool the product, and the carrier can be transported out by opening the transfer motor 712.

[0032] When sensor 710 detects the product, it causes the equipment to move back to its original position. At this time, the spray gun 82 and vacuum cleaner are turned off, and the cleaning data is uploaded to the MES system for easy data storage. Personnel can individually control the action and parameter settings of each cylinder through the display device 2, which is convenient for equipment debugging. When the equipment is working, the alarm light 3 will light up different colored lights and sound a buzzer according to the operating status. All actions are determined by the sensor to achieve high-precision cleaning operation.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly, for example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

Claims

1. A plasma cleaning device, comprising a body (1), characterized in that: The machine body (1) has a display device (2) on one side, a fan (4) and an air source processing component (5) on the other side, an alarm light (3) on the top of the machine body (1), an automatic width adjustment track (6) and a cleaning module (7) on the inner side of the machine body (1), and a barcode scanning and shooting component (8) on the automatic width adjustment track (6). The automatic width-adjusting track (6) includes a first column (61) and a second column (62). The first column (61) and the second column (62) are located inside the body (1). The first column (61) is provided with a Y-axis servo motor A (63) and a Y-axis linear module (64). The Y-axis linear module (64) is provided with an X-axis linear module (66) and an X-axis drag chain (65). The X-axis linear module (66) is provided with a Z-axis servo motor (67) and a Z-axis linear module (68). A Y-axis servo motor B (69) is provided on one side of the Z-axis linear module (68). The second column (62) is provided with a branch guide rail (610) and a Y-axis drag chain (611).

2. The plasma cleaning equipment according to claim 1, characterized in that: The cleaning module (7) includes a bearing housing (71) and a width-adjusting motor (79). There are two sets of bearing housings (71). The two bearing housings (71) and the width-adjusting motor (79) are arranged on both sides of the inner side of the machine body (1). The two bearing housings (71) are respectively provided with linear guide rails (73) and lead screws (76). The two lead screws (76) are respectively provided with a tensioning mechanism (72), a sprocket (74), a chain (75) and a lead screw (76) for transmission cooperation. The back end of the two bearing housings (71) is provided with a synchronous pulley (77), and the outside of the synchronous pulley (77) is provided with a width-adjusting belt (78). The width-adjusting motor (79) is connected to the width-adjusting belt (78). One side of the linear guide rail (73) and the water are connected by a drag chain (711). The bottom of the two chains (75) are respectively provided with a sensor (710), a transfer motor (712), a blocking cylinder (713) and a lifting cylinder (714).

3. The plasma cleaning equipment according to claim 1, characterized in that: The scanning and shooting component (8) includes a camera component (81) and a spray gun (82). The camera component (81) and the spray gun (82) are mounted on a Z-axis linear module (68). The bottom of the Z-axis linear module (68) is respectively provided with a dust suction pipe barcode reader (83) and a dust suction pipe (84).

4. The plasma cleaning equipment according to claim 3, characterized in that: The camera assembly (81) includes a camera (811), and the bottom of the camera (811) is provided with a lens (812) and a light source (813).

5. The plasma cleaning equipment according to claim 1, characterized in that: The display device (2) includes a monitor, a mouse and a keyboard, and is connected to one side of the body (1).

6. The plasma cleaning equipment according to claim 1, characterized in that: The alarm light (3) is a three-color alarm light, and the three-color alarm light is located on one side of the top of the body (1).

7. The plasma cleaning equipment according to claim 1, characterized in that: The bottom of the machine body (1) is provided with casters and foot cups at the four corners, and the outer side of the casters and foot cups is provided with anti-slip texture.