Efficient glass bottle dust removal equipment

CN224712668UActive Publication Date: 2026-09-04SHANDONG RUCHENG PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202521899698.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2026-09-04
Estimated Expiration
2035-09-04

AI Technical Summary

Technical Problem

[0005]为了弥补以上不足,本实用新型提供了一种高效玻璃瓶除尘设备,旨在改善因传统设备单侧固定,另一侧推进夹持的方式易导致瓶身受力不均而发生碎裂,同时易使瓶身向固定侧倾斜从而发生掉落的问题

Benefits of technology

本实用新型中,通过开启气缸二拉动凸形块向内移动,带动滑块一沿滑轨向内滑动,滑块一通过支座三与连杆二带动旋转条绕中心转动,旋转条转动时拉动连杆一与支座二向内移动,进而拉动滑块二沿滑轨向内滑动,使夹爪从两侧同时向内夹紧瓶子,解决了传统设备单侧固定,另一侧推进夹持的方式易导致瓶身受力不均而发生碎裂,同时易使瓶身向固定侧倾斜从而发生掉落的问题,达到了提高夹持稳定性,降低玻璃瓶破碎风险的效果。

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Abstract

The utility model relates to dust removal equipment technical field discloses a kind of efficient glass bottle dust removal equipment, including shell, the platform is fixedly connected in shell inner wall, the platform inner wall is provided with conveyor belt, the platform upper surface is fixedly connected with adjusting block, the adjusting block one end is fixedly connected with limit board, the power assembly is arranged in the shell inside, the cleaning assembly is arranged in the shell inside, the clamping assembly is arranged in the shell inside, the quick release assembly is arranged in the shell inside, the clamping assembly includes jaw, the jaw outer wall is arranged in shell inside. In the utility model, by opening cylinder two and pulling convex block, slider one is driven to slide along slide rail, through support three and connecting rod two, rotating strip is rotated, then through connecting rod one and support two, slider two is pulled to slide, jaw is clamped from both sides Bottle, solve the problem that traditional clamping bottle body is not easy to break and is easy to tilt and fall due to uneven stress, improve clamping stability, reduce the risk of glass bottle breakage.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal equipment technology, and in particular to a high-efficiency glass bottle dust removal device. Background Technology

[0002] During the production, storage, and transportation of glass bottles, dust, debris, and other impurities easily adhere to the bottle surface. If not cleaned in time, this will not only affect the appearance quality of the glass bottles but may also contaminate the contents during subsequent filling and packaging processes. Therefore, efficient glass bottle dust removal equipment has become an indispensable key piece of equipment in the glass products industry. Currently, glass bottle dust removal equipment on the market needs to take into account core functions such as conveying, clamping, and cleaning. It must ensure dust removal efficiency to meet the needs of large-scale production while also ensuring the integrity of the glass bottles during processing to avoid damage to the bottles due to improper equipment operation, thereby reducing production costs and improving production efficiency. Based on this, the development of highly adaptable and stable high-efficiency glass bottle dust removal equipment has significant practical application value.

[0003] Existing glass bottle dust removal equipment typically uses a conveyor belt to transport glass bottles, with a clamping mechanism on a fixed frame to position the bottle body. Dust removal is then achieved through cleaning components such as high-pressure water guns or brushes. The clamping mechanism often adopts a structure design where one side is fixed and the other side is driven by a cylinder to clamp the block. That is, one side of the clamping block is rigidly connected to the fixed frame, and the other side of the clamping block is connected to the output end of the cylinder. During operation, the cylinder pushes the movable clamping block towards the fixed clamping block until the two clamping blocks clamp the glass bottle. Then, the cleaning component removes surface dust from the fixed glass bottle. After dust removal is completed, the cylinder drives the movable clamping block to reset, releasing the glass bottle, which is then transported by the conveyor belt to the next process.

[0004] However, the existing clamping method of fixing on one side and pushing on the other has obvious defects in practical application: Since the clamping force is only applied from one side, the force on both sides of the glass bottle is uneven. When the clamping force is too large, it is easy to cause the local force on the bottle body to exceed the glass's bearing limit, causing the bottle body to break. At the same time, the uneven force will also cause the glass bottle to tilt towards the fixed side during the clamping process. If the conveyor belt speed fluctuates or the equipment operation produces slight vibrations, the tilted glass bottle is very likely to fall off the clamping mechanism, which will not only damage the glass bottle, but may also cause the conveyor belt to jam, affecting the continuous operating efficiency of the entire dust removal equipment. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a high-efficiency glass bottle dust removal device, which aims to improve the problem that the traditional device's method of fixing on one side and pushing and clamping on the other side is prone to uneven force on the bottle body, causing it to break, and at the same time, it is easy for the bottle body to tilt towards the fixed side and fall.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency glass bottle dust removal device, comprising a shell, a platform fixedly connected to the inner wall of the shell, a conveyor belt provided on the inner wall of the platform, an adjusting block fixedly connected to the upper surface of the platform, a limit plate fixedly connected to one end of the adjusting block, a power component provided inside the shell, a cleaning component provided inside the shell, a clamping component provided inside the shell, and a quick-release component provided inside the shell; The clamping assembly includes a gripper, the outer wall of which is disposed inside the housing. A slider one and a slider two are attached to the outer wall of the gripper. A convex block is fixedly connected to the outer wall of slider one. A slide rail is slidably connected to the outer walls of slider one and slider two. A square plate two is fixedly connected to the outer wall of the slide rail. A cylinder two is fixedly connected to the outer wall of the square plate two. The output end of the cylinder two is fixedly connected to the outer wall of the convex block. A support three is fixedly connected to the outer wall of slider one. A support two is fixedly connected to the outer wall of slider two. A connecting rod one is rotatably connected to the outer wall of support two. A connecting rod two is rotatably connected to the outer wall of support three. A rotating bar is rotatably connected to the outer wall of the slide rail.

[0007] Furthermore, the quick-release assembly includes a second button, the outer wall of which is disposed inside the housing, a baffle is fixedly connected to the outer wall of the second button, a second spring is fixedly connected to the outer wall of the baffle, a first spring is fixedly connected to the inner wall of the gripper, a first button is slidably connected to the inner wall of the gripper, and the other end of the first spring is fixedly connected to one side of the outer wall of the first button.

[0008] Furthermore, the power assembly includes a cylinder, the outer wall of which is disposed on the inner wall of the outer casing. A square plate is fixedly connected to the output end of the cylinder. A truss is fixedly connected to the lower surface of the square plate. A support is fixedly connected to the upper surface of the truss. A crossbar is slidably connected to the inner wall of the support. Both ends of the crossbar are fixedly connected to the inner wall of the outer casing. A connecting rod is fixedly connected to the lower surface of the truss. A fixing block is fixedly connected to the outer wall of the connecting rod. A protective shell is fixedly connected to one side of the outer wall of the fixing block. A motor is disposed inside the protective shell. A rotating rod is fixedly connected to the output end of the motor.

[0009] Furthermore, the outer wall of the rotating rod is slidably connected to the inner wall of the fixed block, and the outer wall of the rotating rod is fixedly connected to the inner wall of the slide rail.

[0010] Furthermore, the cleaning assembly includes a water spray gun, the outer wall of which is disposed inside the housing, a connecting frame is fixedly connected to the outer wall of the water spray gun, water tanks are fixedly connected to both ends of the connecting frame, a round pipe is fixedly connected to the outer wall of the water spray gun, and a water storage tank is fixedly connected to one end of the round pipe.

[0011] Furthermore, bottles are provided on the upper surface of the conveyor belt, and the limiting plate is in contact with the bottles.

[0012] Furthermore, the outer wall of the first connecting rod is rotatably connected to one end of the rotating bar, and the outer wall of the second connecting rod is rotatably connected to the other end of the rotating bar.

[0013] Furthermore, the outer walls of button one and button two are slidably connected to the inner walls of slider one and slider two, one end of spring two is fixedly connected to the inner walls of slider one and slider two, and the outer wall of the baffle is disposed inside slider one and slider two.

[0014] This utility model has the following beneficial effects: In this invention, by opening cylinder two, the convex block is pulled inward, causing slider one to slide inward along the slide rail. Slider one, through support three and connecting rod two, drives the rotating bar to rotate around the center. When the rotating bar rotates, it pulls connecting rod one and support two inward, thereby pulling slider two to slide inward along the slide rail. This allows the grippers to clamp the bottle inward from both sides simultaneously. This solves the problem that the traditional method of fixing on one side and pushing and clamping on the other side is prone to uneven force on the bottle body, which can easily lead to breakage. At the same time, it is easy for the bottle body to tilt towards the fixed side and fall. This invention achieves the effect of improving clamping stability and reducing the risk of glass bottle breakage.

[0015] In this invention, pressing button two causes the baffle to move inward, compressing spring two. This pushes button one to slide inward while simultaneously compressing spring one. When button one fully enters the gripper, it disengages from slider one and slider two, allowing the gripper to be pulled outward for quick disassembly. This enables rapid replacement of the corresponding gripper for different bottle sizes, thereby improving the equipment's adaptability and flexibility. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a high-efficiency glass bottle dust removal device proposed in this utility model; Figure 2 This is a schematic diagram of the water tank structure of a high-efficiency glass bottle dust removal device proposed in this utility model. Figure 3 This is a schematic diagram of the slide rail structure of a high-efficiency glass bottle dust removal device proposed in this utility model; Figure 4 This is a schematic diagram of the rotating bar structure of a high-efficiency glass bottle dust removal device proposed in this utility model; Figure 5 This is a schematic diagram of the cross-sectional structure of the gripper of a high-efficiency glass bottle dust removal device proposed in this utility model.

[0017] Legend: 1. Outer shell; 2. Platform; 3. Conveyor belt; 4. Adjusting block; 5. Limiting plate; 6. Bottle; 7. Protective shell; 8. Motor; 9. Fixing block; 10. Rotating rod; 11. Connecting rod; 12. Truss; 13. Support one; 14. Crossbar; 15. Square plate one; 16. Cylinder one; 17. Water tank; 18. Water spray gun; 19. Round pipe; 20. Water storage tank; 21. Connecting frame; 22. Slide rail; 23. Square plate two; 24. Cylinder two; 25. Convex block; 26. Slider one; 27. Slider two; 28. Support two; 29. ​​Support three; 30. Connecting rod one; 31. Connecting rod two; 32. Rotating bar; 33. Gripper; 34. Spring one; 35. Button one; 36. Button two; 37. Spring two; 38. Baffle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figures 1-4 This utility model provides an embodiment of a high-efficiency glass bottle dust removal device, including a shell 1. The shell 1 is used to protect the internal components of the device and provide a mounting support frame for each component. A platform 2 is fixedly connected to the inner wall of the shell 1. A conveyor belt 3 is provided on the inner wall of the platform 2. The platform 2 is used to support the conveyor belt 3. The conveyor belt 3 is used to drive the bottles 6 to move within the device to achieve continuous conveying. An adjusting block 4 is fixedly connected to the upper surface of the platform 2. A limit plate 5 is fixedly connected to one end of the adjusting block 4. The adjusting block 4 is used to adjust the position of the limit plate 5 to adapt to the limiting requirements of bottles 6 of different specifications. The limit plate 5 is used to limit the bottles 6 on the conveyor belt 3 to prevent them from deviating during transmission. A power component, a cleaning component, a clamping component, and a quick-release component are provided inside the shell 1. The clamping assembly includes a jaw 33, which directly contacts the bottle 6 to achieve clamping and fixation. The outer wall of the jaw 33 is located inside the outer casing 1. A slider 1 26 and a slider 27 are attached to the outer wall of the jaw 33. The slider 1 26 and the slider 27 are used to move the jaw 33 by sliding. A protruding block 25 is fixedly connected to the outer wall of the slider 1 26. The protruding block 25 is used to transmit driving force to move the slider 1 26. A slide rail 22 is slidably connected to the outer walls of the slider 1 26 and the slider 27. The slide rail 22 is used to provide sliding support for the slider 1 26 and the slider 27. To provide guidance and ensure the stability of the slider's movement trajectory, a square plate 23 is fixedly connected to the outer wall of the slide rail 22. A cylinder 24 is fixedly connected to the outer wall of the square plate 23. The cylinder 24 provides power for the sliding of the slider 26. The output end of the cylinder 24 is fixedly connected to the outer wall of the convex block 25. A support 39 is fixedly connected to the outer wall of the slider 26. A support 28 is fixedly connected to the outer wall of the slider 27. A connecting rod 30 is rotatably connected to the outer wall of the support 28. A connecting rod 31 is rotatably connected to the outer wall of the support 39. A rotating bar 32 is rotatably connected to the outer wall of the slide rail 22.

[0020] Specifically, when cylinder 24 pulls the convex block 25 to move, it causes slider 1 26 to slide inward. Support 3 29 cooperates with connecting rod 2 31 to push rotating bar 32 to rotate around the center. The rotation of rotating bar 32 causes connecting rod 1 30 and connecting rod 2 31 to move synchronously relative to each other. At the same time, it pulls support 2 28 to move inward, causing slider 2 27 to slide inward, so that gripper 33 can clamp bottle 6 inward synchronously from both sides.

[0021] Reference Figures 1-5 The quick-release assembly includes a second button 36, the outer wall of which is located inside the outer casing 1. A baffle 38 is fixedly connected to the outer wall of the second button 36. The second button 36 is used to control the movement of the baffle 38 by pressing. A second spring 37 is fixedly connected to the outer wall of the baffle 38. The second spring 37 is used to provide power for the baffle 38 to reset. A first spring 34 is fixedly connected to the inner wall of the gripper 33. A first button 35 is slidably connected to the inner wall of the gripper 33. The other end of the first spring 34 is fixedly connected to one side of the outer wall of the first button 35. The elastic force of the first spring 34 can push the first button 35 to engage with the slider 26 and the second slider 27.

[0022] Specifically, by pressing button 2 36, button 1 35 is pushed to disengage from the inside of slider 1 26 and slider 2 27, thereby releasing the clamp 33 from the locking of slider 1 26 and slider 2 27, thus achieving quick disassembly of clamp 33. After the lock is released, the elastic force of spring 1 34 causes button 1 35 to reset, and spring 2 37 rebounds to push baffle 38, simultaneously driving button 2 36 to reset.

[0023] Reference Figures 1-5The power assembly includes a cylinder 16, which provides power for the movement of the square plate 15. The outer wall of the cylinder 16 is disposed on the inner wall of the outer casing 1. The output end of the cylinder 16 is fixedly connected to the square plate 15. A truss 12 is fixedly connected to the lower surface of the square plate 15. The square plate 15 connects the cylinder 16 and the truss 12, transmitting the driving force of the cylinder 16 to move the truss 12. A support 13 is fixedly connected to the upper surface of the truss 12. A crossbar 14 is slidably connected to the inner wall of the support 13. The support 13 and the crossbar 14 provide guidance for the movement of the truss 12 to ensure its stable movement. The two ends of the crossbar 14 are fixed. A connecting rod 11 is fixedly connected to the inner wall of the outer shell 1. A fixing block 9 is fixedly connected to the outer wall of the connecting rod 11. The fixing block 9 is used to fix the protective shell 7 and the rotating rod 10, providing mounting support for the motor 8 and the rotating rod 10. A protective shell 7 is fixedly connected to one side of the outer wall of the fixing block 9. The motor 8 is housed inside the protective shell 7. The protective shell 7 is used to prevent moisture from corroding the motor 8. A rotating rod 10 is fixedly connected to the output end of the motor 8. The motor 8 provides rotational power to the rotating rod 10 to drive the slide rail 22 and clamping assembly to rotate, thereby adjusting the orientation of the bottle 6 for thorough cleaning. The outer wall of the rotating rod 10 is slidably connected to the inner wall of the fixed block 9, and the outer wall of the rotating rod 10 is fixedly connected to the inner wall of the slide rail 22. The cleaning assembly includes a water spray gun 18, which sprays water onto the surface of the bottle 6 to remove surface dust and stains through high-pressure cleaning. The outer wall of the water spray gun 18 is located inside the outer casing 1, and a connecting frame 21 is fixedly connected to the outer wall of the water spray gun 18. Water tanks 17 are fixedly connected to both ends of the connecting frame 21. The connecting frame 21 provides an installation position for the water spray gun 18, and the water tanks 17 are used to collect wastewater after cleaning for centralized treatment. A round tube 19 is fixedly connected to the outer wall of the water spray gun 18, and a storage tank is fixedly connected to one end of the round tube 19. Water tank 20 and round pipe 19 are used to transport water in water tank 20 to water spray gun 18 to provide water source for water spray gun 18. Water tank 20 is used to store cleaning water. Bottle 6 is provided on the upper surface of conveyor belt 3. Limiting plate 5 is attached to bottle 6. The outer wall of connecting rod 1 30 is rotatably connected to one end of rotating bar 32. The outer wall of connecting rod 2 31 is rotatably connected to the other end of rotating bar 32. The outer walls of button 1 35 and button 2 36 are slidably connected to the inner walls of slider 1 26 and slider 2 27. One end of spring 2 37 is fixedly connected to the inner walls of slider 1 26 and slider 2 27. The outer wall of baffle 38 is set inside slider 1 26 and slider 2 27.

[0024] Working principle: When a high-efficiency glass bottle dust removal device is needed, after the device is started, the bottle 6 is conveyed to the designated position by the conveyor belt 3. The limit plate 5 positions the bottle 6. When the bottle 6 is conveyed between the two grippers 33, the cylinder 24 is activated to pull the convex block 25 inward, which drives the slider 26 to slide inward along the slide rail 22. The slider 26 drives the rotating bar 32 to rotate around the center through the support 39 and the connecting rod 31. When the rotating bar 32 rotates, it pulls the connecting rod 30 and the support 28 inward, which drives the slider 26 to move inward. 7. Slide along the slide rail 22 inward so that the gripper 33 clamps the bottle 6 from both sides simultaneously. After clamping, turn on the motor 8 to drive the rotating rod 10 to rotate, which in turn drives the clamping assembly and the bottle 6 to rotate 180°. Turn on the cylinder 16 to pull the square plate 15 to move, which drives the truss 12 and the support 13 to move along the horizontal bar 14. The truss 12, through the connecting rod 11 and the fixing block 9, drives the slide rail 22 and the bottle 6 to the top of the water gun 18. The water tank 20 supplies water to the water gun 18 through the round pipe 19. The water gun 18 cleans the bottle 6 by removing dust. In addition, when it is necessary to change the gripper 33 to a different specification, the operator only needs to press button 2 36 to move the baffle 38 inward and compress spring 2 37. Button 2 36 pushes button 1 35 to slide inward and compress spring 1 34. When button 1 35 is fully inserted into the gripper 33, it will disengage from slider 1 26 and slider 2 27 and can then be pulled outward to remove the gripper 33 from slider 1 26 and slider 2 27.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency glass bottle dust removal device, comprising a housing (1), characterized in that: A platform (2) is fixedly connected to the inner wall of the outer shell (1), a conveyor belt (3) is provided on the inner wall of the platform (2), an adjustment block (4) is fixedly connected to the upper surface of the platform (2), a limit plate (5) is fixedly connected to one end of the adjustment block (4), a power component is provided inside the outer shell (1), a cleaning component is provided inside the outer shell (1), a clamping component is provided inside the outer shell (1), and a quick-release component is provided inside the outer shell (1). The clamping assembly includes a gripper (33), the outer wall of which is disposed inside the outer shell (1). A slider one (26) and a slider two (27) are attached to the outer wall of the gripper (33). A protruding block (25) is fixedly connected to the outer wall of the slider one (26). A slide rail (22) is slidably connected to the outer walls of the slider one (26) and the slider two (27). A square plate two (23) is fixedly connected to the outer wall of the slide rail (22). The outer wall of the square plate two (23) is fixedly connected to the outer wall of the square plate two (23). A cylinder two (24) is connected, and the output end of the cylinder two (24) is fixedly connected to the outer wall of the convex block (25). A support three (29) is fixedly connected to the outer wall of the slider one (26). A support two (28) is fixedly connected to the outer wall of the slider two (27). A connecting rod one (30) is rotatably connected to the outer wall of the support two (28). A connecting rod two (31) is rotatably connected to the outer wall of the support three (29). A rotating bar (32) is rotatably connected to the outer wall of the slide rail (22).

2. The high-efficiency glass bottle dust removal equipment according to claim 1, characterized in that: The quick-release assembly includes a second button (36), the outer wall of which is located inside the outer casing (1). A baffle (38) is fixedly connected to the outer wall of the second button (36), a second spring (37) is fixedly connected to the outer wall of the baffle (38), a first spring (34) is fixedly connected to the inner wall of the gripper (33), a first button (35) is slidably connected to the inner wall of the gripper (33), and the other end of the first spring (34) is fixedly connected to one side of the outer wall of the first button (35).

3. The high-efficiency glass bottle dust removal equipment according to claim 1, characterized in that: The power assembly includes a cylinder (16), the outer wall of which is disposed on the inner wall of the outer shell (1), a square plate (15) is fixedly connected to the output end of the cylinder (16), a truss (12) is fixedly connected to the lower surface of the square plate (15), a support (13) is fixedly connected to the upper surface of the truss (12), a crossbar (14) is slidably connected to the inner wall of the support (13), the two ends of the crossbar (14) are fixedly connected to the inner wall of the outer shell (1), a connecting rod (11) is fixedly connected to the lower surface of the truss (12), a fixing block (9) is fixedly connected to the outer wall of the connecting rod (11), a protective shell (7) is fixedly connected to one side of the outer wall of the fixing block (9), a motor (8) is disposed inside the protective shell (7), and a rotating rod (10) is fixedly connected to the output end of the motor (8).

4. The high-efficiency glass bottle dust removal equipment according to claim 3, characterized in that: The outer wall of the rotating rod (10) is slidably connected to the inner wall of the fixed block (9), and the outer wall of the rotating rod (10) is fixedly connected to the inner wall of the slide rail (22).

5. The high-efficiency glass bottle dust removal equipment according to claim 1, characterized in that: The cleaning assembly includes a water spray gun (18), the outer wall of which is located inside the outer shell (1). A connecting frame (21) is fixedly connected to the outer wall of the water spray gun (18), and water tanks (17) are fixedly connected to both ends of the connecting frame (21). A round pipe (19) is fixedly connected to the outer wall of the water spray gun (18), and a water storage tank (20) is fixedly connected to one end of the round pipe (19).

6. The high-efficiency glass bottle dust removal equipment according to claim 1, characterized in that: Bottles (6) are provided on the upper surface of the conveyor belt (3), and the limiting plate (5) is attached to the bottles (6).

7. The high-efficiency glass bottle dust removal equipment according to claim 1, characterized in that: The outer wall of the first connecting rod (30) is rotatably connected to one end of the rotating bar (32), and the outer wall of the second connecting rod (31) is rotatably connected to the other end of the rotating bar (32).

8. The high-efficiency glass bottle dust removal equipment according to claim 2, characterized in that: The outer walls of button one (35) and button two (36) are slidably connected to the inner walls of slider one (26) and slider two (27). One end of spring two (37) is fixedly connected to the inner walls of slider one (26) and slider two (27). The outer wall of baffle (38) is set inside slider one (26) and slider two (27).