An automatic shaping machine
Patent Information
- Application Number
- CN202522248211.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-24
AI Technical Summary
这种分步操作的方式虽然能够确保每个步骤的独立性和准确性,但不可避免地增加了操作时间和工序复杂性,从而导致整体工作效率相对较低
1.本申请中借助平移气缸可驱动滑板两端的下模具做左右方向的移动,促使滑板两端的下模具交替位移至油缸下方。当下模具交替移动至油缸下方后,能够通过油缸带动上模具做向下的运动,进而利用模具对工件实施冲裁操作,完成工件的整形工序。整形完成的工件交替移动至卸料吸盘下方,以便将下模具内的工件卸载至料箱之中。
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Figure CN224712758U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workpiece shaping technology, specifically an automatic shaping machine. Background Technology
[0002] A shaping machine is a type of mechanical equipment widely used in industrial manufacturing. Its core function is to perform plastic processing or precision shaping on workpieces or products made of materials such as metal and plastic. By applying enormous pressure, it can produce permanent shape changes, dimensional calibrations, or performance improvements.
[0003] In the prior art, the patent announcement number CN222944235U discloses a hydraulic shaping machine, including a hydraulic shaping machine worktable. A bottom top block is fixedly connected to the top of the hydraulic shaping machine worktable, and a shaping adjustment component is installed inside the bottom top block. A top shaping module is provided on the top of the shaping adjustment component.
[0004] During the forming process, a hydraulic rod acts as a drive device, applying pressure to precisely move the upper forming die towards the lower die. During this movement, the upper die gradually approaches and eventually contacts the workpiece within the lower die, using the specific shape and pressure of the die to precisely punch the workpiece edges. In this way, the workpiece's shape and edges are effectively shaped. In the entire forming process, the loading and unloading steps are performed separately; that is, the workpiece is first placed in the lower die, and after forming, it is removed from the die. While this step-by-step operation ensures the independence and accuracy of each step, it inevitably increases operation time and process complexity, resulting in relatively low overall work efficiency. Therefore, an automatic forming machine solution is proposed. Summary of the Invention
[0005] The purpose of this invention is to provide an automatic shaping machine to solve the problems in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic shaping machine, comprising a base, a material box fixedly installed on the back of the base, a material unloading chute above the material box, a vibrating plate fixedly installed on the base, and a shaping mechanism fixedly installed on the base. The shaping mechanism includes a base plate fixedly installed on the base, a slide rail fixedly installed on the base plate, a sliding plate slidably installed on the slide rail, lower molds fixedly installed at both ends of the sliding plate, brackets fixedly installed at both ends of the base plate, hydraulic cylinders fixedly installed on the brackets, an upper mold fixedly installed at the output end of the hydraulic cylinders, and a transport module installed between the brackets.
[0007] Preferably, a translation cylinder is fixedly installed at the bottom of the base, a linkage frame is fixedly installed at the bottom of the slide plate, and the output end of the translation cylinder is fixedly installed on the linkage frame.
[0008] Preferably, the bottom of the base plate is provided with a sliding groove, and the linkage frame is slidably installed on the base plate through the sliding groove.
[0009] Preferably, the slide plate is slidably mounted on the base plate via a slide rail, the hydraulic cylinder is fixedly mounted on the base plate via a bracket, the upper mold is movably mounted above the base plate via a hydraulic cylinder, one end of the linkage frame is fixedly mounted on the bottom of the slide plate, and the other end of the linkage frame is fixedly mounted on the output end of the translation cylinder.
[0010] Preferably, the conveying module includes a servo slide and a buffer seat fixedly mounted on the base. A conveying frame is slidably mounted on the slider of the servo slide. A lifting cylinder is fixedly mounted on the slider of the servo slide, and the output end of the lifting cylinder is fixedly mounted on the conveying frame. A discharge suction cup is fixedly mounted at the front end of the conveying frame. A loading suction cup is fixedly mounted at the middle position of the conveying frame. A transfer suction cup is fixedly mounted at the rear end of the conveying frame. A feeding track is installed between the buffer seat and the vibrating plate.
[0011] Preferably, the servo slide is provided with a mounting bracket, and the servo slide is fixed to the base by the mounting bracket.
[0012] Preferably, the bottom of the buffer seat is connected to a bolt, and the buffer seat is fixedly installed on the base by the bolt.
[0013] Preferably, the lifting cylinder is movably mounted above the slide plate via a servo slide, and the transport frame is movably mounted above the slide plate via the lifting cylinder.
[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. In this application, a translation cylinder is used to drive the lower dies at both ends of the slide plate to move left and right, causing the lower dies at both ends of the slide plate to alternately move under the hydraulic cylinder. After the lower dies have alternately moved under the hydraulic cylinder, the hydraulic cylinder can drive the upper die to move downward, thereby using the die to perform a punching operation on the workpiece and complete the workpiece shaping process. The shaped workpiece is then alternately moved under the unloading suction cup so that the workpiece in the lower die can be unloaded into the material box.
[0015] 2. In this application, when the unloading suction cup moves forward, it grabs the workpiece located on the lower mold, moves it to the unloading chute, and then releases it, thereby achieving automatic unloading; when the loading suction cup moves forward, it grabs the workpiece on the buffer seat and transfers it to the lower mold, thereby achieving automatic loading; when the transfer suction cup moves forward, it grabs the workpiece on the feeding track and transfers it to the buffer seat, thereby achieving automatic feeding. The feeding, loading, and unloading processes are executed synchronously, which helps to improve processing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the shaping mechanism of this utility model; Figure 4 This is a bottom view of the shaping mechanism of this utility model; Figure 5 This is a schematic diagram of the handling module of this utility model.
[0017] The diagram shows the following components: 1. Base; 2. Material box; 3. Unloading chute; 4. Vibratory feeder; 5. Shaping mechanism; 501. Base plate; 502. Slide rail; 503. Slide plate; 504. Lower mold; 505. Upper mold; 506. Support; 507. Hydraulic cylinder; 508. Translation cylinder; 509. Linkage frame; 6. Handling module; 601. Servo slide; 602. Handling frame; 603. Lifting cylinder; 604. Unloading suction cup; 605. Loading suction cup; 606. Buffer seat; 607. Transfer suction cup; 608. Feeding track. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example 1: As Figure 1 and Figure 2 As shown, this utility model provides a technical solution for an automatic shaping machine, including a base 1, a material box 2 fixedly installed on the back of the base 1, a material unloading chute 3 provided above the material box 2, a vibrating plate 4 fixedly installed on the base 1, a shaping mechanism 5 fixedly installed on the base 1, and a transport module 6 installed between the support brackets 506.
[0020] The vibratory feeder 4 can stably supply materials, and the workpieces discharged through the vibratory feeder 4 will move forward along the feeding track 608, thereby conveying the workpieces into the equipment. The handling module 6 can synchronize feeding, loading and unloading, improving processing efficiency. The forming mechanism 5 can alternately punch the workpieces in the mold, quickly completing the workpiece forming.
[0021] Example 2: Figure 2 , Figure 3 and Figure 4 As shown, the shaping mechanism 5 includes a base plate 501 fixedly installed on the base 1, a slide rail 502 fixedly installed on the base plate 501, a slide plate 503 slidably installed on the slide rail 502, a lower mold 504 fixedly installed at both ends of the slide plate 503, a bracket 506 fixedly installed at both ends of the base plate 501, a hydraulic cylinder 507 fixedly installed on the bracket 506, an upper mold 505 fixedly installed at the output end of the hydraulic cylinder 507, a translation cylinder 508 fixedly installed at the bottom of the base 1, a linkage frame 509 fixedly installed at the bottom of the slide plate 503, and the output end of the translation cylinder 508 fixedly installed on the linkage frame 509. A sliding groove is provided at the bottom of the base plate 501, and the linkage frame 509 is slidably installed on the base plate 501 through the sliding groove.
[0022] Specifically, the translation cylinder 508 drives the lower dies 504 at both ends of the slide plate 503 to move left and right, allowing the lower dies 504 at both ends of the slide plate 503 to alternately move under the hydraulic cylinder 507. After the lower dies 504 have alternately moved under the hydraulic cylinder 507, the hydraulic cylinder 507 can drive the upper die 505 to move downward, thereby using the die to punch the workpiece and complete the workpiece shaping. The shaped workpiece is then alternately moved under the unloading suction cup 604 so that the workpiece in the lower die 504 can be unloaded into the material box 2.
[0023] Example 3: Figure 2 and Figure 5 As shown, the conveying module 6 includes a servo slide 601 and a buffer seat 606 fixedly mounted on the base 1. A conveying frame 602 is slidably mounted on the slider of the servo slide 601. A lifting cylinder 603 is fixedly mounted on the slider of the servo slide 601, and the output end of the lifting cylinder 603 is fixedly mounted on the conveying frame 602. A discharge suction cup 604 is fixedly mounted at the front end of the conveying frame 602. A feeding suction cup 605 is fixedly mounted at the middle position of the conveying frame 602. A transfer suction cup 607 is fixedly mounted at the rear end of the conveying frame 602. A feeding track 608 is installed between the buffer seat 606 and the vibrating plate 4. A mounting bracket is provided on the servo slide 601, and the servo slide 601 is fixed to the base 1 by the mounting bracket.
[0024] Specifically, the servo slide 601 and lifting cylinder 603 drive the unloading suction cup 604, the loading suction cup 605, and the transfer suction cup 607 to move vertically and horizontally. When the unloading suction cup 604 moves forward, it grabs the workpiece on the lower mold 504, moves it to the unloading chute 3, and releases it, thus achieving automatic unloading. When the loading suction cup 605 moves forward, it grabs the workpiece on the buffer seat 606 and transfers it to the lower mold 504, thus achieving automatic loading. When the transfer suction cup 607 moves forward, it grabs the workpiece on the feeding track 608 and moves it to the buffer seat 606, thus achieving automatic feeding. The feeding, loading, and unloading processes are performed simultaneously, improving processing efficiency.
[0025] Working Principle: The vibratory feeder 4 provides stable material feeding, and the workpieces discharged from the vibratory feeder 4 move forward along the feeding track 608. The servo slide 601 drives the transport frame 602 to move back and forth, and the lifting cylinder 603 drives the transport frame 602 to move up and down. This, in turn, uses the servo slide 601 and lifting cylinder 603 to drive the unloading suction cup 604, the loading suction cup 605, and the transfer suction cup 607 to move up and down and back and forth. When the unloading suction cup 604 moves forward, it grabs the workpiece on the lower mold 504, moves it to the unloading chute 3, and releases it, achieving automatic unloading. When the loading suction cup 605 moves forward, it grabs the workpiece on the buffer seat 606 and moves it to the lower mold 504, achieving automatic loading. When the transfer suction cup 607 moves forward, it grabs the workpiece on the feeding track 608 and moves it to the buffer seat 606, achieving automatic feeding. Feeding, loading, and unloading are performed synchronously, improving processing efficiency. The translation cylinder 508 can drive the lower molds 504 at both ends of the slide plate 503 to move left and right, so that the lower molds 504 at both ends of the slide plate 503 can move alternately to the bottom of the oil cylinder 507. After the lower molds 504 have moved alternately to the bottom of the oil cylinder 507, the oil cylinder 507 can drive the upper mold 505 to move downward, so as to punch the workpiece with the mold and complete the shaping of the workpiece. The shaped workpiece is moved alternately to the bottom of the unloading suction cup 604 so that the workpiece in the lower mold 504 can be unloaded into the material box 2.
[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An automatic shaping machine, comprising a base (1), a material box (2) fixedly mounted on the back of the base (1), a discharge chute (3) provided above the material box (2), and a vibrating plate (4) fixedly mounted on the base (1), characterized in that: A shaping mechanism (5) is fixedly installed on the base (1). The shaping mechanism (5) includes a base plate (501) fixedly installed on the base (1). A slide rail (502) is fixedly installed on the base plate (501). A slide plate (503) is slidably installed on the slide rail (502). A lower mold (504) is fixedly installed at both ends of the slide plate (503). A bracket (506) is fixedly installed at both ends of the base plate (501). A hydraulic cylinder (507) is fixedly installed on the bracket (506). An upper mold (505) is fixedly installed at the output end of the hydraulic cylinder (507). A transport module (6) is installed between the brackets (506).
2. The automatic shaping machine according to claim 1, characterized in that: A translation cylinder (508) is fixedly installed at the bottom of the base (1), and a linkage frame (509) is fixedly installed at the bottom of the slide plate (503), with the output end of the translation cylinder (508) fixedly installed on the linkage frame (509).
3. An automatic shaping machine according to claim 2, characterized in that: The bottom of the base plate (501) is provided with a sliding groove, and the linkage frame (509) is slidably installed on the base plate (501) through the sliding groove.
4. An automatic shaping machine according to claim 3, characterized in that: The slide plate (503) is slidably mounted on the base plate (501) via the slide rail (502). The hydraulic cylinder (507) is fixedly mounted on the base plate (501) via the bracket (506). The upper mold (505) is movably mounted above the base plate (501) via the hydraulic cylinder (507). One end of the linkage frame (509) is fixedly mounted on the bottom of the slide plate (503), and the other end of the linkage frame (509) is fixedly mounted on the output end of the translation cylinder (508).
5. An automatic shaping machine according to claim 4, characterized in that: The transport module (6) includes a servo slide (601) and a buffer seat (606) fixedly installed on the base (1). A transport frame (602) is slidably installed on the slider of the servo slide (601). A lifting cylinder (603) is fixedly installed on the slider of the servo slide (601), and the output end of the lifting cylinder (603) is fixedly installed on the transport frame (602). A discharge suction cup (604) is fixedly installed at the front end of the transport frame (602). A loading suction cup (605) is fixedly installed in the middle position of the transport frame (602). A transfer suction cup (607) is fixedly installed at the rear end of the transport frame (602). A feeding track (608) is installed between the buffer seat (606) and the vibrating plate (4).
6. An automatic shaping machine according to claim 5, characterized in that: The servo slide (601) is provided with a mounting bracket, and the servo slide (601) is fixed on the base (1) by the mounting bracket.
7. An automatic shaping machine according to claim 6, characterized in that: The bottom of the buffer seat (606) is connected with bolts, and the buffer seat (606) is fixedly installed on the base (1) by bolts.
8. An automatic shaping machine according to claim 7, characterized in that: The lifting cylinder (603) is movably mounted above the slide plate (503) via the servo slide (601), and the transport frame (602) is movably mounted above the slide plate (503) via the lifting cylinder (603).
Citation Information
Patent Citations
Hydraulic shaping machine
CN222944235U