Automatic hot shaping machine for hardware machining

CN224712766UActive Publication Date: 2026-09-04SHENZHEN TENGSHENGHUI TECH CO LTD
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Patent Information

Application Number
CN202522153285.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2026-09-04
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

[0003]比如授权公告号为CN219211234U的专利中记载的一种五金加工热整形机,包括机架,所述机架的上端设置有安装架,安装架的顶端设置有冲压机构,冲压机构的底端设置有加工机构,机架的内部对应安装架设置有限位固定组件,机架的一端设置有便捷取用组件,其通过设置限位固定组件,可快速对安装架进行拆装固定,采用模块化设计便于对设备进行搬运转移,提高设备的适用性,保证设备搬运时的安全性,降低损坏概率,同时可便捷的对设备进行检修,无需停机工作,保证五金件的加工效率,提高加工质量,但其在对五金进行热整形加工时,没有对工作时产生的废气进行处理,导致废气会逸散到工作车间内,且其需要依靠自然冷却来降低热整形后五金的稳定,降低了装置的实用性

Benefits of technology

1、本实用新型通过气体处理组件,达到了对热整形过程中产生的废气进行处理的效果,在对五金件进行热整形过程中,通过PLC控制气体处理组件中的抽风机启动,吸风口主动抽取热整形产生的废气,并输送至气体净化箱内,由气体净化箱对废气进行净化,避免废气逸散到车间内。

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Abstract

The utility model discloses a kind of hardware processing automatic hot shaping machine, it is related to hardware processing technical field, including base, the top end of the base is fixedly connected with support frame, the inside of the base is close to support frame and is provided with transmission device body, the top end of the support frame is fixedly connected with cylinder, the output end of the cylinder is fixedly connected with hot press plate, the top end of the base is fixedly connected with support frame away from support frame, the utility model cooperates by axial flow type cooling fan and cooling mechanism, reaches the effect of quick cooling, when heat shaping hardware is cooled after, heat shaping hardware is conveyed to the surface of inclined air-permeable plate by transmission device body after heat shaping, and positioning workpiece by baffle rising, subsequently axial flow type cooling fan starts air cooling, while the circulating water pipe of cooling mechanism is accelerated heat dissipation by liquid cooling, realize double mode high-efficiency cooling.
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Description

Technical Field

[0001] This utility model relates to the field of hardware processing technology, specifically an automatic heat shaping machine for hardware processing. Background Technology

[0002] Hardware products refer to the five metals: gold, silver, copper, iron, and tin. Through manual processing, they can be made into works of art such as knives and swords, or other metal components. Modern industrial hardware processing often utilizes heat-forming machines for shaping. During heat-forming, the generated waste gas needs to be treated promptly to prevent it from escaping into the workshop and affecting the working environment. Furthermore, after processing, the heat-formed hardware needs to be quickly cooled to prepare for the next shaping operation.

[0003] For example, a metal processing heat forming machine described in patent CN219211234U includes a frame, an mounting frame at the upper end of the frame, a stamping mechanism at the top of the mounting frame, a processing mechanism at the bottom of the stamping mechanism, a limiting and fixing component inside the frame corresponding to the mounting frame, and a convenient access component at one end of the frame. The limiting and fixing component allows for quick assembly and disassembly of the mounting frame. The modular design facilitates equipment handling and transfer, improving equipment applicability, ensuring safety during handling, reducing the probability of damage, and allowing for convenient maintenance without downtime, thus ensuring efficient and high-quality metal processing. However, it does not treat the waste gas generated during heat forming, causing it to escape into the workshop. Furthermore, it relies on natural cooling to reduce the stability of the heat-formed metal, thus diminishing the device's practicality.

[0004] Based on this, an automatic hot forming machine for hardware processing is now provided, which can eliminate the drawbacks of existing devices. Summary of the Invention

[0005] The purpose of this utility model is to provide an automatic heat forming machine for hardware processing to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: An automatic heat forming machine for hardware processing includes a base, a support frame fixedly connected to the top of the base, a transmission device body disposed inside the base near the support frame, a cylinder fixedly connected to the top of the support frame, a hot pressure plate fixedly connected to the output end of the cylinder, a support frame fixedly connected to the top of the base away from the support frame, an axial flow cooling fan fixedly connected to the top of the support frame, a collection box fixedly connected to the side wall of the base, a ventilated plate disposed inside the base below the axial flow cooling fan, a gas handling component disposed at the top of the support frame, a cooling mechanism disposed inside the base, and a blocking mechanism disposed inside the base near the collection box.

[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions: Preferably, the sidewalls of the hot press plate are symmetrically fixedly connected with guide blocks, and the guide blocks are slidably connected with the grooves opened inside the support frame.

[0008] Preferably, the gas treatment component includes an exhaust fan, which is fixedly connected to the side wall of the support frame. A gas purification box is fixedly connected to the input end of the exhaust fan, the bottom end of the gas purification box is fixedly connected to the top end of the support frame, and an air intake is fixedly connected to the output end of the exhaust fan. The air intake is fixedly connected to the inner wall of the support frame.

[0009] Preferably, the cooling mechanism includes a coolant tank, the bottom of which is fixedly connected to the bottom of the base, an inlet is fixedly connected to the side wall of the coolant tank and passes through a corresponding opening on the base, and an outlet is fixedly connected to the side wall of the coolant tank and passes through a corresponding opening on the base.

[0010] Preferably, a water pump is fixedly connected to the top of the coolant tank, the input end of the water pump is connected to the inner cavity of the coolant tank, the output end of the water pump is fixedly connected to a circulating water pipe, and the outer wall of the circulating water pipe is fixedly connected to the bottom end of the vent plate.

[0011] Preferably, the blocking mechanism includes an electric telescopic cylinder, which is fixedly connected to the bottom end of the base. The output end of the electric telescopic cylinder is fixedly connected to a baffle plate through the outer wall of the base, and the baffle plate is slidably connected to a groove opened on the base.

[0012] Preferably, the bottom end of the baffle is symmetrically and fixedly connected with a telescopic rod, and the telescopic rod is fixedly connected to the bottom end of the base.

[0013] Preferably, the transmission device body, cylinder, axial flow cooling fan, exhaust fan, water pump, and electric telescopic cylinder are electrically connected via a PLC control module.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model achieves the effect of treating the waste gas generated during the heat forming process through a gas treatment component. During the heat forming process of hardware parts, the exhaust fan in the gas treatment component is started by PLC control. The air intake actively draws out the waste gas generated during heat forming and transports it to the gas purification box, where the waste gas is purified to prevent the waste gas from escaping into the workshop.

[0015] 2. This utility model achieves rapid cooling by combining an axial flow cooling fan and a cooling mechanism. When cooling the heat-formed hardware, the heat-formed hardware is transported to the surface of an inclined ventilated plate by the main body of the transmission device, and the workpiece is positioned by the baffle. Then, the axial flow cooling fan starts air cooling, and at the same time, the circulating water pipe of the cooling mechanism accelerates heat dissipation through liquid cooling, realizing dual-mode efficient cooling. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0018] Figure 3 This is a schematic diagram of the gas treatment component of this utility model.

[0019] Figure 4 This is a schematic diagram of the cooling mechanism of this utility model.

[0020] Figure 5 This is a schematic diagram of the blocking mechanism of this utility model.

[0021] Figure reference numerals: 1. Base; 11. Transmission device body; 12. Support frame; 13. Cylinder; 14. Hot press plate; 15. Guide block; 16. Support frame; 17. Axial flow cooling fan; 18. Collection box; 19. Ventilation plate; 2. Gas treatment assembly; 21. Exhaust fan; 22. Gas purification box; 23. Air intake; 3. Cooling mechanism; 31. Coolant tank; 32. Inlet; 33. Outlet; 34. Water pump; 35. Circulating water pipe; 4. Blocking mechanism; 41. Electric telescopic cylinder; 42. Baffle; 43. Telescopic rod. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0023] In one embodiment, such as Figures 1-5As shown, an automatic heat forming machine for hardware processing includes a base 1, a support frame 12 fixedly connected to the top of the base 1, a transmission device body 11 disposed inside the base 1 near the support frame 12, a cylinder 13 fixedly connected to the top of the support frame 12, a hot press plate 14 fixedly connected to the output end of the cylinder 13, a support frame 16 fixedly connected to the top of the base 1 away from the support frame 12, an axial flow cooling fan 17 fixedly connected to the top of the support frame 16, a collection box 18 fixedly connected to the side wall of the base 1, a ventilated plate 19 disposed inside the base 1 below the axial flow cooling fan 17, a gas processing component 2 disposed at the top of the support frame 12, a cooling mechanism 3 disposed inside the base 1, and a blocking mechanism 4 disposed inside the base 1 near the collection box 18.

[0024] In this embodiment, the hardware parts to be shaped are heat-shaped by the cooperation of the conveying device body 11, the cylinder 13 and the hot press plate 14. During the heat-shaped process, the gas treatment component 2 treats the waste gas generated during the heat-shaped process to prevent the waste gas from escaping into the workshop. The heat-shaped hardware parts are conveyed by the conveying device body 11 to the vent plate 19, where they are blocked by the blocking mechanism 4. Then, the axial flow cooling fan 17 and the cooling mechanism 3 work together to quickly dissipate heat from the heat-shaped hardware parts.

[0025] In an optional embodiment, such as Figure 3 As shown, guide blocks 15 are symmetrically fixedly connected to the side wall of the hot press plate 14. The guide blocks 15 are slidably connected to the sliding groove opened inside the support frame 12. When the hot press plate 14 moves, it drives the guide blocks 15 to slide in the sliding groove. The guide blocks 15 limit and guide the hot press plate 14 so that the hot press plate 14 will not deviate when it moves.

[0026] In an optional embodiment, such as Figure 3 As shown, the gas treatment component 2 includes an exhaust fan 21, which is fixedly connected to the side wall of the support frame 12. A gas purification box 22 is fixedly connected to the input end of the exhaust fan 21, and the bottom end of the gas purification box 22 is fixedly connected to the top end of the support frame 12. An air intake 23 is fixedly connected to the output end of the exhaust fan 21, and the air intake 23 is fixedly connected to the inner wall of the support frame 12. During the heat forming process of the hardware parts, the exhaust fan 21 is started by PLC control, and the air intake 23 actively draws out the waste gas generated by the heat forming and delivers it to the gas purification box 22. The gas purification box 22 purifies the waste gas to prevent the waste gas from escaping into the workshop.

[0027] In an optional embodiment, such as Figure 4As shown, the cooling mechanism 3 includes a coolant tank 31 (wherein, a semiconductor cooling chip for cooling is disposed inside the coolant tank 31, and heat dissipation fins for heat dissipation are disposed on the side wall of the coolant tank 31 at the position corresponding to the semiconductor cooling chip). The bottom end of the coolant tank 31 is fixedly connected to the bottom end inside the base 1. An inlet 32 ​​is fixedly connected to the side wall of the coolant tank 31, passing through a corresponding opening on the base 1. An outlet 33 is fixedly connected to the side wall of the coolant tank 31, passing through a corresponding opening on the base 1. A water pump 34 is fixedly connected to the top end of the coolant tank 31. The input end of pump 34 is connected to the inner cavity of coolant tank 31. The output end of pump 34 is fixedly connected to circulating water pipe 35. The outer wall of circulating water pipe 35 is fixedly connected to the bottom end of vent plate 19. The axial flow cooling fan 17 is started by PLC to cool the top of the hardware. At the same time, PLC starts pump 34 to draw out coolant from coolant tank 31 and deliver it to circulating water pipe 35. The circulating water pipe 35 and the hardware on vent plate 19 exchange heat to cool the hardware. The coolant that has exchanged heat in circulating water pipe 35 flows back to coolant tank 31 to avoid waste.

[0028] In an optional embodiment, such as Figure 5 As shown, the blocking mechanism 4 includes an electric telescopic cylinder 41, which is fixedly connected to the bottom end of the base 1. The output end of the electric telescopic cylinder 41 is fixedly connected to a baffle 42 through the outer wall of the base 1. The baffle 42 is slidably connected to a groove opened on the base 1. When the PLC starts the electric telescopic cylinder 41, it drives the baffle 42 to move downward, thereby removing the obstruction of the hardware by the baffle 42 and allowing the cooled hardware to fall into the collection box 18.

[0029] In an optional embodiment, such as Figure 5 As shown, a telescopic rod 43 is symmetrically fixedly connected to the bottom end of the baffle 42. The telescopic rod 43 is fixedly connected to the bottom end of the base 1. The telescopic rod 43 supports the baffle 42 so that the baffle 42 will not deviate when sliding up and down.

[0030] In an optional embodiment, such as Figures 1-5 As shown, the main body 11 of the transmission device, the cylinder 13, the axial flow cooling fan 17, the exhaust fan 21, the water pump 34 and the electric telescopic cylinder 41 are electrically connected through a PLC control module. By controlling each electronic component through the PLC, automated production can be achieved, reducing the required manual operation.

[0031] The above embodiment discloses an automatic heat forming machine for hardware processing. During heat forming of the hardware, it is placed on a conveyor body 11, which transports the hardware to the area below a hot press plate 14. Then, the PLC shuts down the conveyor body 11 and starts a cylinder 13, which moves the hot press plate 14 downwards, allowing it to heat form the hardware on the conveyor body 11. During the heat forming process, the PLC starts an exhaust fan 21. The air intake vent 23 extracts the exhaust gas emitted during the heat forming process and transports it to the gas purification box 22, where the exhaust gas is purified. After heat forming is completed, the transmission device 11 is restarted, transporting the hardware parts to the ventilation plate 19. Under the action of gravity, the hardware parts slide towards the collection box 18, where a baffle 42 blocks them. At this time, the PLC starts the axial flow cooling fan 17 to cool the top of the hardware parts, and simultaneously, the PLC starts the water pump 34. Coolant is drawn from coolant tank 31 and transported to circulating water pipe 35. Heat exchange occurs between circulating water pipe 35 and the hardware on vent plate 19, thus dissipating heat from the hardware. The coolant exchanged in circulating water pipe 35 flows back to coolant tank 31 to avoid waste. After cooling is complete, the electric telescopic cylinder 41 is activated via PLC, driving baffle 42 downwards and simultaneously retracting telescopic rod 43. This removes the obstruction of baffle 42 on the hardware, allowing the cooled hardware to fall into the receiving tank. Inside the collection box 18, in summary, the hardware parts that need to be shaped are heat-shaped by the cooperation of the conveying device body 11, the cylinder 13 and the hot press plate 14. During the heat-shaped process, the gas treatment component 2 treats the waste gas generated during the heat-shaped process to prevent the waste gas from escaping into the workshop. The heat-shaped hardware parts are conveyed by the conveying device body 11 to the vent plate 19, where they are blocked by the blocking mechanism 4. Then, the axial flow cooling fan 17 and the cooling mechanism 3 work together to quickly dissipate heat from the heat-shaped hardware parts.

[0032] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automatic heat forming machine for hardware processing, comprising a base (1), wherein a support frame (12) is fixedly connected to the top of the base (1), characterized in that, The base (1) is provided with a transmission device body (11) inside the support frame (12). A cylinder (13) is fixedly connected to the top of the support frame (12). A hot plate (14) is fixedly connected to the output end of the cylinder (13). A support frame (16) is fixedly connected to the top of the base (1) away from the support frame (12). An axial flow cooling fan (17) is fixedly connected to the top of the support frame (16). A collection box (18) is fixedly connected to the side wall of the base (1). A breathable plate (19) is provided inside the base (1) below the axial flow cooling fan (17). A gas processing component (2) is provided at the top of the support frame (12). A cooling mechanism (3) is provided inside the base (1). A blocking mechanism (4) is provided inside the base (1) near the collection box (18).

2. The automatic heat forming machine for hardware processing according to claim 1, characterized in that, The sidewall of the hot press plate (14) is symmetrically fixed with guide blocks (15), and the guide blocks (15) are slidably connected to the grooves opened inside the support frame (12).

3. The automatic heat forming machine for hardware processing according to claim 1, characterized in that, The gas processing component (2) includes an exhaust fan (21), which is fixedly connected to the side wall of the support frame (12). The input end of the exhaust fan (21) is fixedly connected to a gas purification box (22), the bottom end of the gas purification box (22) is fixedly connected to the top end of the support frame (12), and the output end of the exhaust fan (21) is fixedly connected to an air intake (23), which is fixedly connected to the inner wall of the support frame (12).

4. The automatic heat forming machine for hardware processing according to claim 3, characterized in that, The cooling mechanism (3) includes a coolant tank (31), the bottom end of which is fixedly connected to the bottom end inside the base (1), and an inlet (32) is fixedly connected to the side wall of the coolant tank (31). The inlet (32) passes through the corresponding opening on the base (1), and an outlet (33) is fixedly connected to the side wall of the coolant tank (31). The outlet (33) passes through the corresponding opening on the base (1).

5. The automatic heat forming machine for hardware processing according to claim 4, characterized in that, A water pump (34) is fixedly connected to the top of the coolant tank (31). The input end of the water pump (34) is connected to the inner cavity of the coolant tank (31). A circulating water pipe (35) is fixedly connected to the output end of the water pump (34). The outer wall of the circulating water pipe (35) is fixedly connected to the bottom end of the vent plate (19).

6. The automatic heat forming machine for hardware processing according to claim 5, characterized in that, The blocking mechanism (4) includes an electric telescopic cylinder (41), which is fixedly connected to the bottom end of the base (1). The output end of the electric telescopic cylinder (41) is fixedly connected to a baffle (42) through the outer wall of the base (1). The baffle (42) is slidably connected to a groove opened on the base (1).

7. The automatic heat forming machine for hardware processing according to claim 6, characterized in that, The bottom end of the baffle (42) is symmetrically and fixedly connected with a telescopic rod (43), and the telescopic rod (43) is fixedly connected to the bottom end of the base (1).

8. The automatic heat forming machine for hardware processing according to claim 6, characterized in that, The transmission device body (11), cylinder (13), axial flow cooling fan (17), exhaust fan (21), water pump (34) and electric telescopic cylinder (41) are electrically connected through a PLC control module.

Citation Information

Patent Citations

  • Hardware machining thermal shaping machine

    CN219211234U