A device for shaping badges

Abstract

The utility model relates to badge manufacturing shaping field discloses a kind of shaping devices for badge manufacturing, including support platform, the top corner of the lower surface of support platform is fixedly connected with multiple groups of pedestal, the lower surface pivot of support platform is fixedly installed with air compressor, the upper surface of support platform is fixedly installed with processing bin, the front surface of processing bin is detachably connected with light transmission plate, the top corner of the upper surface of processing bin is fixedly installed with plastic plate, the bottom surface of processing bin inner wall is provided with positioning assembly, the upper side of positioning assembly is provided with auxiliary assembly.In the utility model, by air compressor in equipment, positioning disc, air suction hole and other components are cooperated by connection relationship, to prevent displacement when shaping, ensure shaping accuracy, air jet ring can spray low-pressure airflow to form air film, avoid badge from static or material tackiness to stick mold, make demolding more smooth, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of badge manufacturing shaping, and in particular to a shaping device for badge manufacturing. Background Technology

[0002] In the badge manufacturing process, badge shaping is one of the key steps to ensure product quality and consistent appearance. Currently, traditional badge shaping devices are usually relatively simple in structure, often using a direct pressing method between upper and lower molds to shape the badge blank. When fixing the badge material, mechanical clamping is often used, which is not only cumbersome to operate, but also prone to damaging the badge material, and it is difficult to guarantee the stability of the fixation, resulting in poor shaping accuracy.

[0003] The above-mentioned device has the following drawbacks: badges often stick to the inner wall of the mold due to static electricity or the stickiness of their own materials, such as resin badges, making demolding difficult and seriously affecting production efficiency. For badges of different specifications, the traditional device lacks a flexible adaptable structure, often requiring the replacement of the entire mold or device, which increases production costs and operational complexity, making it difficult to meet the diversified and mass production needs. Therefore, a shaping device for badge manufacturing is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a shaping device for badge manufacturing, which aims to improve the problems of unstable fixing and easy displacement, and easy sticking during badge shaping in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a shaping device for badge manufacturing, comprising a support platform, multiple sets of bases fixedly connected to the top corner of the lower surface of the support platform, a pneumatic compressor fixedly installed at the axis of the lower surface of the support platform, a processing chamber fixedly installed on the upper surface of the support platform, a light-transmitting plate detachably connected to the front surface of the processing chamber, a shaping plate fixedly installed at the top corner of the upper surface of the processing chamber, a positioning component provided on the bottom surface of the inner wall of the processing chamber, an auxiliary component provided on the upper side of the positioning component, the positioning component including a positioning disk, multiple sets of evenly distributed air intake holes opened on the upper surface of the positioning disk, an air jet ring fixedly connected to the outer wall of the positioning disk, multiple sets of air jet holes opened on the upper surface of the air jet ring, and multiple sets of mounting holes opened on the outer side of the upper surface of the positioning disk near the air intake holes.

[0006] As a further description of the above technical solution: the auxiliary component includes an auxiliary frame, the outer wall of the auxiliary frame is fixedly connected with multiple sets of auxiliary rings, the top corner of the upper surface of the auxiliary frame is fixedly connected with an auxiliary locking post, and the lower surface of the auxiliary frame is fixedly connected with an installation post.

[0007] As a further description of the above technical solution: both the auxiliary frame and the positioning disk are provided with magnetic material inside, and the auxiliary frame and the positioning disk are magnetically connected.

[0008] As a further description of the above technical solution: the cross-sectional area of ​​the inner wall of the mounting hole is adapted to the cross-sectional area of ​​the bottom of the mounting column, and the mounting column is detachably connected to the inner wall of the mounting hole.

[0009] As a further description of the above technical solution: the auxiliary ring is provided in multiple sets, and the spacing of each set of auxiliary rings is adapted to the distance between the air intake holes on the upper surface of the positioning disk.

[0010] As a further description of the above technical solution: the auxiliary ring and the auxiliary frame form a hollowed-out shape.

[0011] As a further description of the above technical solution: the airflow input pipe of the jet ring is connected to the output end of the air compressor.

[0012] As a further description of the above technical solution: the lower surface of the shaping plate is detachably connected to a shaping mold.

[0013] As a further description of the above technical solution: the auxiliary frame is magnetically connected to the upper surface of the positioning disk.

[0014] As a further description of the above technical solution: the airflow output pipe of the positioning disk is connected to the input end of the air compressor.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the air compressor, positioning plate, air suction hole and other components in the equipment cooperate with each other through the connection relationship to prevent displacement during shaping and ensure shaping accuracy. The air jet ring can spray low-pressure airflow to form an air film, which prevents the badge from sticking to the mold due to static electricity or material stickiness, making demolding smoother and improving production efficiency.

[0017] 2. In this utility model, by utilizing the interrelationships between the added columns, auxiliary rings, auxiliary locking columns, and other components in the equipment, the equipment can be adapted to the processing of badges of different specifications. The auxiliary ring can limit the badge material without affecting the air intake, and the auxiliary locking column can precisely connect with the molding mold, thereby enhancing the adaptability and shaping accuracy of the device for different badges. Attached Figure Description

[0018] Figure 1 This is a front view of the main body of a shaping device for badge manufacturing proposed in this utility model;

[0019] Figure 2 This is a side view of the main body of a shaping device for badge manufacturing proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the internal area of ​​the processing chamber of a shaping device for badge manufacturing proposed in this utility model;

[0021] Figure 4 This is an exploded view of a portion of the auxiliary frame of a shaping device for badge manufacturing proposed in this utility model.

[0022] Legend:

[0023] 1. Support platform; 2. Base; 3. Pneumatic compressor; 4. Processing chamber; 5. Transparent panel; 6. Shaping panel; 7. Positioning assembly; 71. Air jet ring; 72. Air jet hole; 73. Positioning plate; 74. Air intake hole; 75. Mounting hole; 8. Auxiliary assembly; 81. Auxiliary frame; 82. Auxiliary locking post; 83. Auxiliary ring; 84. Mounting post. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figure 1 - Figure 3This utility model provides an embodiment of a badge manufacturing shaping device, including a support platform 1. The support platform 1 provides an installation platform for the various components of the device, ensuring the overall stability and structural integrity of the device, allowing the components to be assembled and function normally on it. Multiple sets of bases 2 are fixedly connected to the top corner of the lower surface of the support platform 1. The bases 2 support and stabilize the support platform 1, distributing the overall weight of the device and preventing the support platform 1 from directly contacting the placement surface and causing wear. They also enhance the stability of the device during operation, preventing displacement due to vibration or other factors. A pneumatic compressor 3 is fixedly installed at the axis of the lower surface of the support platform 1, connected to the air jet ring 71 and positioning plate 73 in the positioning assembly 7 via a pipe. It outputs airflow to power the air jet action of the air jet ring 71 and the air suction action of the positioning plate 73, thereby achieving airflow-assisted operation of relevant components during badge manufacturing. A processing chamber 4 is fixedly installed on the upper surface of the support platform 1, providing a closed or semi-closed space for badge shaping processing. The enclosed workspace protects the internal positioning components 7, auxiliary components 8, and molding molds, while also facilitating centralized handling of various issues arising during processing, such as dust and airflow, ensuring a relatively stable processing environment. A light-transmitting plate 5 is detachably connected to the front surface of the processing chamber 4, allowing operators to observe the badge-forming process and status without opening the chamber, promptly assessing progress and identifying any abnormalities. It also provides some degree of enclosure and protection for the interior of the processing chamber 4. A molding plate 6 is fixedly installed at the top corner of the upper surface of the processing chamber 4, and a molding mold is detachably connected to the lower surface of the molding plate 6. The molding plate 6, in conjunction with the positioning components 7, utilizes its shape and structure to shape the badge material placed on the positioning components 7 under external forces such as air pressure, forming the desired badge shape. The bottom surface of the inner wall of the processing chamber 4 is equipped with the positioning components 7, and the upper side of the positioning components 7 is equipped with auxiliary components 8.

[0026] Reference Figure 2 - Figure 4The positioning component 7 includes a positioning disk 73. The airflow output pipe of the positioning disk 73 is connected to the input end of the air compressor 3. On one hand, the positioning disk 73 generates suction through the suction holes 74 under the action of the air compressor 3, which can adsorb and fix the badge material on the upper surface of the positioning disk 73, preventing the badge material from shifting during the shaping process and ensuring the accuracy of shaping. On the other hand, it provides an installation base for the air jet ring 71, mounting holes 75, etc., and integrates the various structural parts. The upper surface of the positioning disk 73 has multiple sets of evenly distributed suction holes 74. The suction holes 74 are the channels for generating suction. Multiple sets of evenly distributed suction holes 74 can make the suction act more evenly on the badge material, ensuring that the badge material is stably adsorbed on the positioning disk 73. The outer wall of the positioning disk 73 is fixedly connected to the air jet ring 71. When the air jet ring 71 is working, the airflow output by the air compressor 3 enters the air jet ring 71 through the pipe and then sprays out from the air jet hole 72, which adheres to the badge material placed on the positioning disk 73. During the ejection process of the badge material, the air source synchronously sprays low-pressure air at 0.2-0.3MPa to form an "air film" between the badge and the inner wall of the die, preventing the badge from sticking to the die due to static electricity or material stickiness such as resin badges, ensuring smooth demolding. The upper surface of the air jet ring 71 has multiple sets of air jet holes 72. Through the multiple sets of distributed air jet holes 72, the airflow can act more evenly on the target area, ensuring the effectiveness of operations such as air blowing for cleaning or auxiliary adjustment. The airflow input pipe of the air jet ring 71 is connected to the output end of the air compressor 3. The upper surface of the positioning plate 73 has multiple sets of mounting holes 75 on the outer side near the suction hole 74. The cross-sectional area of ​​the inner wall of the mounting hole 75 is adapted to the cross-sectional area of ​​the bottom of the mounting column 84. The mounting column 84 is detachably connected to the inner wall of the mounting hole 75. The mounting hole 75 provides an interface for the connection between the auxiliary component 8 and the positioning plate 73, realizing the detachable installation of the auxiliary component 8, which is convenient for assembly or disassembly according to different processing requirements.

[0027] Reference Figure 2 - Figure 4The auxiliary component 8 includes an auxiliary frame 81. Both the auxiliary frame 81 and the positioning disk 73 have magnetic materials inside. The auxiliary frame 81 is magnetically connected to the upper surface of the positioning disk 73. Utilizing its magnetic properties, the auxiliary frame 81 can be easily installed on the positioning disk 73, providing installation support for auxiliary rings 83, auxiliary locking posts 82, and mounting posts 84, thus integrating the various structural parts of the auxiliary component 8. The auxiliary frame 81 and the positioning disk 73 are magnetically connected. Multiple sets of auxiliary rings 83 are fixedly connected to the outer wall of the auxiliary frame 81, forming a hollow arrangement between the auxiliary rings 83 and the auxiliary frame 81. Multiple sets of auxiliary rings 83 are provided, and the distance between each set of auxiliary rings 83 and the distance between the air intake holes 74 on the upper surface of the positioning disk 73 are... The auxiliary ring 83, during the badge shaping process, can assist in limiting the edge or specific parts of the badge material. Simultaneously, its hollow design does not affect the suction effect of the air intake hole 74 on the positioning plate 73, ensuring the badge material is adsorbed and fixed. An auxiliary locking post 82 is fixedly connected to the top corner of the upper surface of the auxiliary frame 81. The auxiliary locking post 82 can cooperate with the molding mold to assist in positioning, further ensuring the accuracy of the position between various components during badge shaping. An mounting post 84 is fixedly connected to the lower surface of the auxiliary frame 81. The mounting post 84, through cooperation with the mounting hole 75, enables the auxiliary component 8 to be detachably installed on the positioning plate 73, enhancing the flexibility and adaptability of the device.

[0028] Working principle:

[0029] The device provides stable support for the overall structure through the support platform 1, and the multiple sets of bases 2 at the top corner of its lower surface further distribute the weight of the device to ensure that the whole remains stable during operation. The air compressor 3 at the axis of the lower surface of the support platform 1 serves as the core power source, and forms an airflow circulation system with the jet ring 71 and the positioning disk 73 in the positioning component 7 through pipes.

[0030] During processing, the operator first observes the internal state through the light-transmitting plate 5 on the front surface of the processing chamber 4, and places the badge material to be processed on the positioning plate 73 of the positioning component 7. At this time, the air compressor 3 starts the suction mode, and generates negative pressure through multiple sets of evenly distributed suction holes 74 on the upper surface of the positioning plate 73. The atmospheric pressure is used to tightly adsorb the badge material onto the surface of the positioning plate 73, achieving initial fixation. According to the size and specifications of the badge, the auxiliary component 8 can be installed. The mounting post 84 on the lower surface of the auxiliary frame 81 is inserted into the mounting hole 75 on the edge of the positioning plate 73. At the same time, the magnetic attraction between the auxiliary frame 81 and the magnetic material built into the positioning plate 73 is used to complete the double fixation. The multiple sets of auxiliary rings 83 on the outer wall of the auxiliary frame 81 are matched with the spacing of the suction holes 74 of the positioning plate 73, which limits the edge of the badge material without affecting the suction effect. The auxiliary locking post 82 at the top corner is precisely connected with the molding mold under the molding plate 6 at the top of the processing chamber 4 to ensure the molding position accuracy.

[0031] During the shaping stage, the shaping plate 6 drives the shaping mold downward to apply pressure, forming a preset shape on the surface of the badge material. After the shaping is completed, the pneumatic compressor 3 switches to the jet mode, and the low-pressure airflow of 0.2-0.3MPa is evenly sprayed out from the jet hole 72 through the jet ring 71 on the outer wall of the positioning plate 73, forming an air film between the badge and the inner wall of the mold, effectively avoiding the adhesion problem caused by static electricity or material stickiness. At the same time, the positioning plate 73 stops sucking air, releasing the adsorption and fixation of the badge, making it easy for the operator to observe and take out the finished product through the light-transmitting plate 5.

[0032] The entire process is completed within the enclosed space formed by processing chamber 4, which ensures a clean and stable processing environment and achieves high efficiency and precision in badge shaping through the coordinated cooperation of various components, meeting the mass production needs of badges of different specifications.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A shaping device for badge manufacturing, comprising a support platform (1), characterized in that: Multiple bases (2) are fixedly connected to the top corner of the lower surface of the support platform (1). A pneumatic compressor (3) is fixedly installed at the axis of the lower surface of the support platform (1). A processing chamber (4) is fixedly installed on the upper surface of the support platform (1). A light-transmitting plate (5) is detachably connected to the front surface of the processing chamber (4). A shaping plate (6) is fixedly installed at the top corner of the upper surface of the processing chamber (4). A positioning component (7) is provided on the bottom surface of the inner wall of the processing chamber (4). An auxiliary component (8) is provided on the upper side of the positioning component (7). The positioning component (7) includes a positioning disk (73), the upper surface of which has a plurality of evenly distributed air intake holes (74), the outer wall of which is fixedly connected to an air jet ring (71), the upper surface of which has a plurality of air jet holes (72), and the outer side of the upper surface of the positioning disk (73) near the air intake holes (74) has a plurality of mounting holes (75).

2. The shaping device for badge manufacturing according to claim 1, characterized in that: The auxiliary component (8) includes an auxiliary frame (81), with multiple sets of auxiliary rings (83) fixedly connected to the outer wall of the auxiliary frame (81), an auxiliary locking post (82) fixedly connected to the top corner of the upper surface of the auxiliary frame (81), and an additional post (84) fixedly connected to the lower surface of the auxiliary frame (81).

3. The shaping device for badge manufacturing according to claim 2, characterized in that: The auxiliary frame (81) and the positioning disk (73) are both equipped with magnetic materials, and the auxiliary frame (81) and the positioning disk (73) are magnetically connected.

4. The shaping device for badge manufacturing according to claim 2, characterized in that: The cross-sectional area of ​​the inner wall of the mounting hole (75) is adapted to the cross-sectional area of ​​the bottom of the mounting column (84), and the mounting column (84) is detachably connected to the inner wall of the mounting hole (75).

5. A shaping device for badge manufacturing according to claim 2, characterized in that: The auxiliary rings (83) are provided in multiple sets, and the spacing of each set of auxiliary rings (83) is adapted to the distance between the air intake holes (74) on the upper surface of the positioning disk (73).

6. The shaping device for badge manufacturing according to claim 2, characterized in that: The auxiliary ring (83) and the auxiliary frame (81) form a hollow shape.

7. The shaping device for badge manufacturing according to claim 1, characterized in that: The airflow input pipe of the jet ring (71) is connected to the output end of the air compressor (3).

8. The shaping device for badge manufacturing according to claim 1, characterized in that: The lower surface of the shaping plate (6) is detachably connected to a shaping mold.

9. A shaping device for badge manufacturing according to claim 2, characterized in that: The auxiliary frame (81) is magnetically connected to the upper surface of the positioning disk (73).

10. A shaping device for badge manufacturing according to claim 1, characterized in that: The airflow output pipe of the positioning disk (73) is connected to the input end of the air compressor (3).

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