A kind of fire-fighting equipment door sill plate processing is rolled forming machine

CN224712942UActive Publication Date: 2026-09-04CHONGQING LANGTUO MECHANICAL & ELECTRICAL GROUP CO LTD
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Patent Information

Application Number
CN202522075931.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-04
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0003]现有滚压成型机的成型辊多为一体化结构,一方面,滚压过程中外层与金属板材直接接触,易因摩擦导致花纹磨损,磨损后需整体更换成型辊,更换成本高,另一方面,若需加工不同花纹类型的门槛板,需更换整个成型辊组件,库存多种成型辊会增加设备投入成本,且更换耗时久,影响生产效率,难以适配消防设备门槛板多样化的加工需求

Benefits of technology

[0015] This invention uses a second motor to drive a lead screw to rotate, causing a slider to move a second vertical plate away from the first vertical plate, thus exposing one end of the pressure roller. At this point, rotating the turntable rotates the end of the pressure roller to face forward, allowing the patterned convex sleeve and patterned concave sleeve to be removed from the pressure roller. This facilitates the individual replacement of the patterned convex sleeve and patterned concave sleeve, saving costs and making it convenient to replace patterned convex sleeves and patterned concave sleeves with different patterns for roll forming of different types of door sills.

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Abstract

The utility model discloses a kind of fire-fighting equipment door sill plate processing is rolled and is formed machine, it is related to door sill plate forming processing technical field, including bottom plate and carousel, the carousel rotation is arranged on the upper surface side of bottom plate, the upper surface of carousel is fixed with first vertical board, the upper surface of bottom plate and located in the side sliding of being away from carousel is provided with second vertical board, the upper surface of bottom plate and located in the downside of second vertical board is provided with the transmission mechanism of driving second vertical board movement, the side of first vertical board close to second vertical board is sequentially rotationally provided with two rotating rods from top to bottom, the rod wall of rotating rod is fixed with pressure roller, the outer wall of two pressure rollers is respectively provided with pattern convex sleeve and pattern concave sleeve.The utility model can replace the outer layer of forming roller easy to wear alone, can reduce maintenance cost, simultaneously it is convenient to replace the roll sleeve of different patterns, and the door sill plate of different types is rolled and pressed.
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Description

Technical Field

[0001] This utility model relates to the field of door sill forming and processing technology, specifically to a roll forming machine for processing door sills of fire-fighting equipment. Background Technology

[0002] The door sills of vehicles transporting fire-fighting equipment (such as fire trucks and emergency rescue transport vehicles) need to have high structural strength and anti-slip performance. They are usually made by rolling metal sheets with a roll forming machine to form specific patterns.

[0003] The forming rollers of existing roll forming machines are mostly integrated structures. On the one hand, the outer layer is in direct contact with the metal sheet during the roll forming process, which is prone to wear due to friction. After wear, the entire forming roller needs to be replaced, which is costly. On the other hand, if different pattern types of door sill plates need to be processed, the entire forming roller assembly needs to be replaced. Keeping multiple forming rollers in stock will increase the equipment investment cost, and the replacement will take a long time, affecting production efficiency and making it difficult to meet the diverse processing needs of fire equipment door sill plates. Utility Model Content

[0004] In view of the problems existing in the roll forming machine for processing door sill plates of fire-fighting equipment, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a roll forming machine for processing fire equipment door sill plates, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A roll forming machine for processing fire equipment door sill plates includes a base plate and a turntable. The turntable is rotatably mounted on one side of the upper surface of the base plate. A first vertical plate is fixedly mounted on the upper surface of the turntable. A second vertical plate is slidably mounted on the upper surface of the base plate, on the side away from the turntable. A transmission mechanism for moving the second vertical plate is mounted on the upper surface of the base plate, below the second vertical plate. Two rotating rods are rotatably mounted from top to bottom on the side of the first vertical plate closest to the second vertical plate. A pressure roller is fixedly sleeved on the wall of each rotating rod. Patterned convex sleeves and patterned concave sleeves are respectively sleeved on the outer walls of the two pressure rollers. Limiting mechanisms for restricting the movement of the patterned convex sleeves and patterned concave sleeves are provided on both sides of the pressure rollers. Two first motors are fixedly mounted on the side of the first vertical plate away from the second vertical plate. The output ends of the two first motors are respectively fixedly connected to one end of the corresponding rotating rod.

[0008] Preferably, the transmission mechanism includes a lead screw and a slider. A groove is provided on the upper surface of the base plate and below the second vertical plate. The slider is slidably disposed inside the groove, and the lead screw is rotatably disposed inside the groove. The slider and the wall of the lead screw are threadedly connected. A second motor is fixedly disposed on one side of the base plate, and the output end of the second motor is fixedly connected to one end of the lead screw.

[0009] Preferably, the limiting mechanism includes a first retaining ring and a second retaining ring. The first retaining ring is fixedly disposed on the side of the pressure roller away from the second vertical plate. A fixed plate is rotatably fixedly disposed on the side of the second vertical plate close to the pressure roller and at a position corresponding to the pressure roller. The second retaining ring is rotatably sleeved on the outer wall of the fixed plate. The two ends of the patterned convex sleeve and the patterned concave sleeve respectively abut against the corresponding first retaining ring and the second retaining ring. A wedge-shaped groove is provided on one side of the pressure roller. A wedge-shaped block is engaged inside the wedge-shaped groove. One side of the wedge-shaped block is fixedly connected to the corresponding patterned convex sleeve and the patterned concave sleeve.

[0010] Preferably, the surface of the second retaining ring is provided with multiple through holes, and a limit rod is slidably arranged inside the through holes, with one end of the limit rod being fixedly connected to the corresponding pressure roller.

[0011] Preferably, a slide bar is arranged parallel to one side of the lead screw, the two ends of the slide bar are fixedly connected to the inner wall of the corresponding slide groove, and one side of the slider is movably sleeved with the slide bar.

[0012] Preferably, both the patterned convex sleeve and the patterned concave sleeve are coated with a wear-resistant coating.

[0013] Preferably, both of the first motors are geared motors.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] This invention uses a second motor to drive a lead screw to rotate, causing a slider to move a second vertical plate away from the first vertical plate, thus exposing one end of the pressure roller. At this point, rotating the turntable rotates the end of the pressure roller to face forward, allowing the patterned convex sleeve and patterned concave sleeve to be removed from the pressure roller. This facilitates the individual replacement of the patterned convex sleeve and patterned concave sleeve, saving costs and making it convenient to replace patterned convex sleeves and patterned concave sleeves with different patterns for roll forming of different types of door sills. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a schematic diagram of the structure of a roll forming machine for processing fire equipment door sill plates proposed in this utility model;

[0018] Figure 2 for Figure 1 Another structural diagram from a different perspective;

[0019] Figure 3 for Figure 2 Internal structure diagram;

[0020] Figure 4 for Figure 3 A schematic diagram of the internal structure.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Base plate; 2. Turntable; 3. First vertical plate; 4. Rotating rod; 5. Pressure roller; 6. Patterned convex sleeve; 7. Patterned concave sleeve; 8. First motor; 9. Second vertical plate; 10. Slider; 11. Lead screw; 12. Slide rod; 13. Second motor; 14. First retaining ring; 15. Fixed plate; 16. Second retaining ring; 17. Limiting rod. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model discloses a roll forming machine for processing fire equipment door sill plates.

[0025] Reference Figure 1-4 A roll forming machine for processing fire equipment door sill plates includes a base plate 1 and a turntable 2. The turntable 2 is rotatably disposed on one side of the upper surface of the base plate 1. A first vertical plate 3 is fixedly disposed on the upper surface of the turntable 2. A second vertical plate 9 is slidably disposed on the upper surface of the base plate 1 on the side away from the turntable 2. A transmission mechanism for driving the second vertical plate 9 is disposed on the upper surface of the base plate 1 and below the second vertical plate 9. Two rotating rods 4 are rotatably disposed from top to bottom on the side of the first vertical plate 3 near the second vertical plate 9. A pressure roller 5 is fixedly sleeved on the rod wall of the rotating rod 4. The outer walls of each pressure roller 5 are respectively fitted with patterned convex sleeves 6 and patterned concave sleeves 7. The surfaces of the patterned convex sleeves 6 and patterned concave sleeves 7 are coated with wear-resistant coatings to improve their wear resistance. Limiting mechanisms are provided on both sides of the pressure roller 5 to restrict the movement of the patterned convex sleeves 6 and patterned concave sleeves 7. Two first motors 8 are fixedly installed on the side of the first vertical plate 3 away from the second vertical plate 9. The output ends of the two first motors 8 are respectively fixedly connected to one end of the corresponding rotating rod 4. Both first motors 8 are geared motors, which can provide a large and stable transmission force.

[0026] Reference Figure 1-4 The transmission mechanism includes a lead screw 11 and a slider 10. A groove is provided on the upper surface of the base plate 1 and below the second vertical plate 9. The slider 10 is slidably disposed inside the groove, and the lead screw 11 is rotatably disposed inside the groove. The slider 10 is threadedly connected to the wall of the lead screw 11. A second motor 13 is fixedly disposed on one side of the base plate 1. The output end of the second motor 13 is fixedly connected to one end of the lead screw 11. A slider 12 is arranged parallel to one side of the lead screw 11. The two ends of the slider 12 are fixedly connected to the inner wall of the corresponding groove. One side of the slider 10 is movably sleeved with the slider 12, so that the slider 10 can slide stably.

[0027] Reference Figure 1-4 The limiting mechanism includes a first retaining ring 14 and a second retaining ring 16. The first retaining ring 14 is fixedly disposed on the side of the pressure roller 5 away from the second vertical plate 9. The second vertical plate 9 is rotatably fixedly disposed on the side of the pressure roller 5 and at the position corresponding to the pressure roller 5. The second retaining ring 16 is rotatably sleeved on the outer wall of the fixed plate 15. The two ends of the patterned convex sleeve 6 and the patterned concave sleeve 7 respectively abut against the corresponding first retaining ring 14 and the second retaining ring 16. A wedge-shaped groove is opened on one side of the pressure roller 5. A wedge-shaped block is engaged inside the wedge-shaped groove. One side of the wedge-shaped block is fixedly connected to the corresponding patterned convex sleeve 6 and the patterned concave sleeve 7. Multiple through holes are opened on the surface of the second retaining ring 16. A limiting rod 17 is slidably disposed inside the through holes. One end of the limiting rod 17 is fixedly connected to the corresponding pressure roller 5, so that the second retaining ring 16 can rotate with the pressure roller 5.

[0028] In this invention, during use, the second motor 13 is first started, driving the lead screw 11 to rotate. Since the slider 10 is threadedly connected to the lead screw 11 and movably connected to the slide rod 12, the slider 10 slides along the slide groove and drives the second vertical plate 9 to move away from the first vertical plate 3, exposing one end of the pressure roller 5. At this time, the turntable 2 is rotated, driving the first vertical plate 3 and the pressure roller 5 to rotate, rotating the end of the pressure roller 5 to a forward position. At this point, the limiting position can be released: by operation, the second retaining ring 16 slides along the fixed plate 15, and the limiting rod 17 moves within the through hole. When the second retaining ring 16 separates from the patterned convex sleeve 6 and the patterned concave sleeve 7, since the patterned convex sleeve 6 and the patterned concave sleeve 7 are engaged with the wedge groove of the pressure roller 5 by a wedge block, only axial force is needed to remove the patterned convex sleeve 6. The sleeve 6 and the patterned concave sleeve 7 are removed from the pressure roller 5. If the worn patterned sleeve needs to be replaced, the wedge blocks of the new patterned convex sleeve 6 and the patterned concave sleeve 7 are aligned with the wedge grooves of the pressure roller 5 and inserted, so that the two ends of the patterned sleeve abut against the first retaining ring 14 and the second retaining ring 16 respectively. Then, the second motor 13 is started in reverse, so that the second vertical plate 9 is close to the first vertical plate 3, driving the second retaining ring 16 to press the patterned sleeve. After the replacement is completed, the first motor 8 is started. The first motor 8 drives the rotating rod 4 and the pressure roller 5 to rotate, and feeds the metal plate between the two pressure rollers. The plate is rolled by the patterned convex sleeve 6 and the patterned concave sleeve 7 to form a sill plate with a specific pattern, which meets the needs of transporting fire-fighting equipment. In the whole process, the patterned sleeve can be replaced individually, reducing maintenance costs, and different patterns can be easily replaced to adapt to diverse processing needs.

[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A roll forming machine for processing fire equipment door sill plates, comprising a base plate (1) and a turntable (2), characterized in that, The turntable (2) is rotatably mounted on one side of the upper surface of the base plate (1). A first vertical plate (3) is fixedly mounted on the upper surface of the turntable (2). A second vertical plate (9) is slidably mounted on the upper surface of the base plate (1) on the side away from the turntable (2). A transmission mechanism for moving the second vertical plate (9) is mounted on the upper surface of the base plate (1) and below the second vertical plate (9). Two rotating rods are rotatably mounted from top to bottom on the side of the first vertical plate (3) near the second vertical plate (9). (4) The rod wall of the rotating rod (4) is fixedly sleeved with a pressure roller (5). The outer walls of the two pressure rollers (5) are respectively sleeved with a patterned protrusion sleeve (6) and a patterned concave sleeve (7). Limiting mechanisms that restrict the movement of the patterned protrusion sleeve (6) and the patterned concave sleeve (7) are provided on both sides of the pressure roller (5). Two first motors (8) are fixedly installed on the side of the first vertical plate (3) away from the second vertical plate (9). The output ends of the two first motors (8) are respectively fixedly connected to one end of the corresponding rotating rod (4).

2. The roll forming machine for processing fire equipment thresholds according to claim 1, characterized in that, The transmission mechanism includes a lead screw (11) and a slider (10). A groove is provided on the upper surface of the base plate (1) and below the second vertical plate (9). The slider (10) is slidably disposed inside the groove. The lead screw (11) is rotatably disposed inside the groove. The slider (10) is threadedly connected to the rod wall of the lead screw (11). A second motor (13) is fixedly disposed on one side of the base plate (1). The output end of the second motor (13) is fixedly connected to one end of the lead screw (11).

3. The roll forming machine for processing fire equipment thresholds according to claim 1, characterized in that, The limiting mechanism includes a first retaining ring (14) and a second retaining ring (16). The first retaining ring (14) is fixedly disposed on the side of the pressure roller (5) away from the second vertical plate (9). The second vertical plate (9) is rotatably fixedly disposed on the side of the pressure roller (5) and at the position corresponding to the pressure roller (5). The second retaining ring (16) is rotatably sleeved on the outer wall of the fixed plate (15). The two ends of the patterned convex sleeve (6) and the patterned concave sleeve (7) respectively abut against the corresponding first retaining ring (14) and the second retaining ring (16). A wedge-shaped groove is opened on one side of the pressure roller (5). A wedge-shaped block is engaged inside the wedge-shaped groove. One side of the wedge-shaped block is fixedly connected to the corresponding patterned convex sleeve (6) and the patterned concave sleeve (7).

4. The roll forming machine for processing fire equipment thresholds according to claim 3, characterized in that, The second retaining ring (16) has multiple through holes on its surface, and a limit rod (17) is slidably arranged inside the through holes. One end of the limit rod (17) is fixedly connected to the corresponding pressure roller (5).

5. The roll forming machine for processing fire equipment thresholds according to claim 2, characterized in that, A slide rod (12) is arranged parallel to one side of the lead screw (11). The two ends of the slide rod (12) are fixedly connected to the inner wall of the corresponding slide groove. One side of the slider (10) is movably sleeved with the slide rod (12).

6. The roll forming machine for processing fire equipment thresholds according to claim 1, characterized in that, The surfaces of the patterned convex sleeve (6) and the patterned concave sleeve (7) are coated with a wear-resistant coating.

7. The roll forming machine for processing fire equipment thresholds according to claim 1, characterized in that, Both of the first motors (8) are geared motors.