A crystallizer liquid level simulation device
Patent Information
- Application Number
- CN202521893515.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0002]结晶器拉速自动控制系统在连铸工艺中具有核心作用,其必要性和功能主要体现在以下方面:铸坯质量保障、生产效率优化、工艺稳定性控制;为了确保拉速自动控制系统的精准度,需要定期对拉速自动控制系统进行校准,校准的方法是在结晶器内设置放射源和信号探头,利用信号探头接受放射源的信号,这就需要利用一个物品来遮挡放射源来模拟液面,传统的做法是人工手持来操作,精度较差且比较麻烦,因此需要设计一种使用便捷且精度较高的结晶器液面高度模拟装置
[0012]1.本实用新型利用升降机构控制金属块升降,从而模拟结晶器内的页面高度,金属块处于不同的位置来模拟不同的液面高度,用于对拉速自动控制系统进行校准。
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Figure CN224712989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steelmaking equipment, specifically to a device for simulating the liquid level height in a crystallizer. Background Technology
[0002] The automatic control system for casting speed in the crystallizer plays a core role in the continuous casting process. Its necessity and functions are mainly reflected in the following aspects: ensuring billet quality, optimizing production efficiency, and controlling process stability. To ensure the accuracy of the automatic control system, it is necessary to calibrate it regularly. The calibration method is to set up a radiation source and a signal probe in the crystallizer and use the signal probe to receive the signal from the radiation source. This requires using an object to shield the radiation source to simulate the liquid level. The traditional method is to operate it manually by hand, which is inaccurate and cumbersome. Therefore, it is necessary to design a crystallizer liquid level simulation device that is convenient to use and has high accuracy. Summary of the Invention
[0003] The purpose of this invention is to provide a crystallizer liquid level simulation device, which has the advantages of being easy to use and highly accurate.
[0004] The technical solution adopted is as follows:
[0005] A crystallizer liquid level simulation device includes a support plate, a metal block is disposed below the support plate, and a lifting mechanism connected to the metal block is provided on the support plate. The lifting mechanism includes a lead screw that extends vertically. A threaded hole is provided on the support plate that is threadedly connected to the lead screw. A rotating handle is connected to the upper end of the lead screw, and a scale is vertically provided on the side of the lead screw.
[0006] Preferably, the lead screw has a pitch of 4 mm.
[0007] Preferably, the metal block is a cubic block.
[0008] Preferably, the support plate is a channel steel with an opening facing downwards.
[0009] Preferably, a handrail is provided at the upper end of the support plate.
[0010] Preferably, there are two handrails, with the two handles distributed on both sides of the lead screw.
[0011] Compared to existing technologies, the advantages are:
[0012] 1. This utility model utilizes a lifting mechanism to control the lifting and lowering of a metal block, thereby simulating the page height inside the crystallizer. The metal block is positioned at different locations to simulate different liquid level heights, which is used to calibrate the automatic speed control system.
[0013] 2. In this utility model, a handrail is provided at the upper end of the support plate. The operator holds the handrail to limit the position of the plate and prevent the support plate from rotating with the lead screw. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a crystallizer liquid level simulation device according to the present invention.
[0015] Figure 2 This is a front view schematic diagram of a crystallizer liquid level simulation device according to the present invention.
[0016] Figure 3 This is a side view of the structure of a crystallizer liquid level simulation device according to the present invention.
[0017] In the diagram: 1. Support plate; 2. Metal block; 3. Lead screw; 4. Rotating handle; 5. Scale; 6. Handrail. Detailed Implementation
[0018] The present invention will be further described below with reference to specific embodiments, such as... Figures 1 to 3 As shown:
[0019] Example 1: A crystallizer liquid level simulation device includes a support plate 1, a metal block 2 is arranged below the support plate 1, the support plate 1 is provided with a lifting mechanism connected to the metal block 2, the lifting mechanism controls the lifting of the metal block 2, the lifting mechanism includes a lead screw 3, the lead screw 3 extends vertically, and the support plate 1 is provided with a threaded hole that is threadedly connected to the lead screw 3.
[0020] The upper end of the lead screw 3 is connected to a rotating handle 4, and the side of the lead screw 3 is vertically set with a scale 5. When in use, the rotation of the lead screw 3 is controlled by rotating the handle 4, thereby controlling the lifting and lowering of the metal block 2 to simulate different liquid level heights in the crystallizer and to calibrate the automatic speed control system.
[0021] Example 2: A crystallizer liquid level simulation device includes a support plate 1, which is a channel steel with an opening facing downwards. A metal block 2 is arranged below the support plate 1. The metal block 2 is a cubic block. The support plate 1 is provided with a lifting mechanism connected to the metal block 2. The lifting mechanism controls the lifting of the metal block 2. The lifting mechanism includes a lead screw 3, which extends vertically. The support plate 1 has a threaded hole that is threadedly connected to the lead screw 3. The pitch of the lead screw 3 is 4 mm.
[0022] The upper end of the lead screw 3 is connected to a rotating handle 4, and the side of the lead screw 3 is vertically set with a scale 5. When in use, the rotation of the lead screw 3 is controlled by rotating the handle 4, thereby controlling the lifting and lowering of the metal block 2 to simulate different liquid level heights in the crystallizer and to calibrate the automatic speed control system.
[0023] The upper end of the support plate 1 is provided with a handrail 6. There are two handrails 6, with two handles distributed on both sides of the lead screw 3. The operator holds the handrail 6 to limit the plate and prevent the support plate 1 from rotating with the lead screw 3.
[0024] The working principle is as follows:
[0025] Hold the handle and place the support plate 1 above the crystallizer. Hold the handle 6 and rotate the handle 4 to adjust the height of the metal block 2 to simulate different liquid levels. Adjust according to the scale 5 to calibrate the automatic speed control system.
[0026] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A device for simulating the liquid level in a crystallizer, characterized in that: It includes a support plate (1), a metal block (2) is provided below the support plate (1), and a lifting mechanism connected to the metal block (2) is provided on the support plate (1). The lifting mechanism includes a lead screw (3), which extends vertically. A threaded hole is provided on the support plate (1) for threaded connection with the lead screw (3). A rotating handle (4) is connected to the upper end of the lead screw (3), and a scale (5) is provided vertically on the side of the lead screw (3).
2. The crystallizer liquid level simulation device as described in claim 1, characterized in that: The lead screw (3) has a pitch of 4 mm.
3. The crystallizer liquid level simulation device as described in claim 1, characterized in that: The metal block (2) is a cubic block.
4. The crystallizer liquid level simulation device as described in claim 1, characterized in that: The support plate (1) is a channel steel with an opening facing downwards.
5. The crystallizer liquid level simulation device as described in claim 1, characterized in that: The upper end of the support plate (1) is provided with a handrail (6).
6. The crystallizer liquid level simulation device as described in claim 5, characterized in that: There are two handrails (6), with two handles distributed on both sides of the lead screw (3).