A casting cooling tank
Patent Information
- Application Number
- CN202522151496.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-11
AI Technical Summary
这些浮渣若长期堆积在冷却槽水面,一方面会附着在后续冷却的铸件表面,导致铸件出现斑点、杂质嵌入等问题,降低铸件外观与表面质量;另一方面,浮渣堆积会堵塞冷却槽的进水口与排水口,减缓冷却水循环速度,降低冷却效率,甚至因冷却不及时影响铸件内部结构稳定性,且人工打捞浮渣需频繁停机,还易出现打捞不彻底的情况,严重影响生产连续性与效率,整体效果不佳
1.通过设置的浮渣去除机构,能持续或定时对冷却槽内的浮渣进行清理,避免浮渣附着在铸件表面,有效减少铸件表面缺陷,提升铸件外观与表面质量,同时防止浮渣堵塞水路,保证冷却水循环顺畅,维持稳定的冷却效率,确保铸件冷却效果达标。
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Figure CN224713013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die-casting equipment technology, and more specifically, it relates to a casting cooling tank. Background Technology
[0002] In the cooling process of casting production, the casting cooling tank is a key piece of equipment. After high-temperature castings are placed in the cooling tank, unsolidified molten metal, metal oxides, and residual release agents on the surface will form scum. If this scum accumulates on the surface of the cooling tank for a long time, it will adhere to the surface of the castings being cooled subsequently, causing problems such as spots and embedded impurities, reducing the appearance and surface quality of the castings. On the other hand, the scum accumulation will block the inlet and outlet of the cooling tank, slowing down the cooling water circulation speed, reducing cooling efficiency, and even affecting the internal structural stability of the castings due to untimely cooling. Furthermore, manual scum removal requires frequent machine shutdowns and is prone to incomplete removal, seriously affecting production continuity and efficiency, resulting in poor overall performance. Therefore, this utility model proposes a casting cooling tank. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a casting cooling tank with the characteristics of automatic slag removal and high efficiency in slag removal.
[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: The present utility model relates to a casting cooling tank, which includes a cooling tank body in the shape of a cuboid with the opening facing upward. A suspension frame, which is also rectangular in shape and similar in shape, is provided above the cooling tank body. The suspension frame is fixed on the cooling tank body or on the factory roof. An inclined scraper is provided inside the cooling tank body and extends along the width direction of the cooling tank body. A traveling mechanism is provided on the suspension frame to control the movement of the inclined scraper along the length direction of the cooling tank body. An elastic telescopic rod is connected between the traveling mechanism and the inclined scraper. A movable guide plate is provided at the bottom of the inclined scraper, and a fixed guide plate is provided in front of the movable guide plate on the inner front wall of the cooling tank body.
[0005] The present invention is further configured such that: the walking mechanism includes a guide rod mounting seat and a lead screw mounting seat mounted on the suspension frame; a guide rod is rotatably connected to the guide rod mounting seat, and a guide sleeve is slidably connected to the guide rod; a lead screw is rotatably connected to the lead screw mounting seat, and a lead screw nut is threaded onto the lead screw; a crossbeam extending along the width direction of the cooling tank body is provided directly above the inclined scraper; the crossbeam is fixedly connected to the guide sleeve and the lead screw nut; one end of the lead screw is drivenly connected to a motor for controlling rotation; the motor is mounted on the suspension frame; and the inclined scraper is mounted on the crossbeam.
[0006] The present invention is further configured such that the motor is a geared motor.
[0007] The present invention is further configured such that: the elastic telescopic rod includes an outer tube extending vertically, an inner column extending vertically is slidably connected inside the outer tube, a sealing plate is provided at the top of the outer tube, an inclined scraper is connected to the bottom of the inner column, a first limiting part is provided at the top of the inner column, a second limiting part is provided below the first limiting part on the outer tube, and an elastic element is provided inside the outer tube with its upper end abutting against the sealing plate and its lower end abutting against the inner column.
[0008] The present invention is further configured such that the elastic element is a compression spring.
[0009] The present invention is further configured such that a lower cover plate is provided below the fixed guide plate to close it.
[0010] The present invention is further configured such that a reinforcing plate is connected between the movable guide plate and the inclined scraper.
[0011] In summary, this utility model has the following beneficial effects: 1. The scum removal mechanism can continuously or periodically clean the scum in the cooling tank, preventing scum from adhering to the surface of the casting, effectively reducing surface defects, improving the appearance and surface quality of the casting, and preventing scum from clogging the water passages, ensuring smooth cooling water circulation, maintaining stable cooling efficiency, and ensuring that the cooling effect of the casting meets the standards.
[0012] 2. This scum removal mechanism can automatically or semi-automatically complete the scum removal operation without the need for frequent manual shutdowns for dredging. This not only reduces the labor intensity of workers but also avoids production interruptions caused by manual cleaning, significantly improving production continuity and overall production efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view structural diagram of the present invention; Figure 3 This is a partial structural schematic diagram of the present invention. Detailed Implementation
[0014] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of this utility model, and not for limiting the patent claims of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.
[0015] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.
[0016] Example 1 See Figures 1 to 3 As shown, the casting cooling tank involved in this embodiment includes a cooling tank body 1 that is rectangular in shape with the opening facing upward. A suspension frame 2 that is also rectangular in shape and similar in shape is provided above the cooling tank body 1. The suspension frame 2 is fixed on the cooling tank body 1 or on the factory roof. An inclined scraper 3 is provided inside the cooling tank body 1. The inclined scraper 3 extends along the width direction of the cooling tank body 1. A traveling mechanism 4 is provided on the suspension frame 2 to control the movement of the inclined scraper along the length direction of the cooling tank body. An elastic telescopic rod 5 is connected between the traveling mechanism 4 and the inclined scraper 3. A movable guide plate 6 is provided at the bottom of the inclined scraper 3. A fixed guide plate 7 is provided on the inner front wall of the cooling tank body in front of the movable guide plate 6.
[0017] Furthermore, the walking mechanism 4 includes a guide rod mounting seat 401 and a lead screw mounting seat 402 mounted on the suspension frame. A guide rod 403 is rotatably connected to the guide rod mounting seat 401, and a guide sleeve 404 is slidably connected to the guide rod 403. A lead screw 405 is rotatably connected to the lead screw mounting seat 402, and a lead screw nut 406 is threaded onto the lead screw 405. A crossbeam 407 extending along the width direction of the cooling tank body is provided directly above the inclined scraper 3. The crossbeam 407 is fixedly connected to the guide sleeve 404 and the lead screw nut 406. One end of the lead screw 405 is drivenly connected to a motor 408 for controlling rotation. The motor 408 is mounted on the suspension frame 2, and the inclined scraper 3 is mounted on the crossbeam 407. The motor 408 is a geared motor.
[0018] Furthermore, the elastic telescopic rod 5 includes an outer tube 501 that extends vertically, an inner column 502 that extends vertically is slidably connected inside the outer tube 501, a sealing plate 503 is provided at the top of the outer tube 501, a slanted scraper 3 is connected to the bottom of the inner column 502, a first limiting part 504 is provided at the top of the inner column 502, a second limiting part 505 is provided below the first limiting part 504 on the outer tube, and an elastic element 506, which is a compression spring, is provided inside the outer tube 501, with its upper end abutting against the sealing plate and its lower end abutting against the inner column.
[0019] In this embodiment, the movable guide plate 6, in its initial state, is located on the side opposite to the fixed guide plate 7 and abuts against the inner wall of the cooling tank body 1, with the coolant partially submerging the movable guide plate 6. The traveling mechanism 4 is operated to move the inclined scraper 3 towards the fixed guide plate 7, pushing the scum floating on the liquid surface until the movable guide plate 6 at the bottom of the inclined scraper 3 contacts the fixed guide plate 7, and continues to move forward. Because the position of the fixed guide plate 7 is not fixed, the movable guide plate 6 also moves upward while moving forward, causing the elastic telescopic rod 5 to shorten and pushing the scum along the fixed guide plate 7 out of the cooling tank body 1. Afterward, the inclined scraper 3 is reset.
[0020] The working principle of the walking mechanism 4 is as follows: the motor 408 drives the lead screw 405 to rotate, which is then driven by the lead screw nut 406 to move the connected crossbeam 407 carrying the inclined scraper 3; the guide rod 403 and the guide sleeve 404 are used to guide the crossbeam 407 when it moves.
[0021] The working principle of the elastic telescopic rod 5 is as follows: the inclined scraper 3 moves the inner column 502 upward, the elastic element 506 is compressed, and the elastic telescopic rod 5 shortens; when the inclined scraper 3 no longer exerts upward thrust, the elastic element 506 returns to its original shape, the inner column 502 moves downward, and the elastic telescopic rod 5 extends.
[0022] Example 2 See Figures 1 to 3 As shown, the casting cooling tank involved in this embodiment is further configured, based on embodiment 1, with a lower cover plate 8 provided below the fixed guide plate 7 to close it.
[0023] In this embodiment, the lower cover plate 8 is used to close the open space at the bottom of the fixed guide plate 7.
[0024] Example 3 See Figures 1 to 3 As shown, the casting cooling tank involved in this embodiment is further configured, based on embodiment 1, with a reinforcing plate 9 connecting the movable guide plate 6 and the inclined scraper.
[0025] In this embodiment, the reinforcing plate 9 is used to connect the movable guide plate 6 and the inclined scraper 3, thereby enhancing the structural strength.
[0026] The casting cooling tank involved in this utility model, through the set scum removal mechanism, can continuously or periodically clean the scum in the cooling tank, preventing scum from adhering to the casting surface, effectively reducing casting surface defects, improving the appearance and surface quality of the casting, and preventing scum from clogging the water passages, ensuring smooth cooling water circulation, maintaining stable cooling efficiency, and ensuring that the casting cooling effect meets the standards. Moreover, the scum removal mechanism can complete the scum cleaning operation automatically or semi-automatically, without the need for frequent manual shutdowns for scum removal. This not only reduces the labor intensity of workers but also avoids production interruptions caused by manual cleaning, significantly improving production continuity and overall production efficiency. The overall function is complete and highly practical.
[0027] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the actual orientation or positional relationship shown. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the embodiments and according to the specific circumstances.
[0028] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A casting cooling tank, comprising a rectangular cooling tank body with the opening facing upwards, and a rectangular suspension frame above the cooling tank body, the suspension frame being fixed to the cooling tank body or to the factory roof, characterized in that: The cooling tank body is provided with an inclined scraper that extends along the width direction of the cooling tank body. The suspension frame is provided with a traveling mechanism that controls the movement of the inclined scraper along the length direction of the cooling tank body. An elastic telescopic rod is connected between the traveling mechanism and the inclined scraper. The bottom of the inclined scraper is provided with a movable guide plate, and a fixed guide plate is provided in front of the movable guide plate on the inner front wall of the cooling tank body.
2. The casting cooling tank according to claim 1, characterized in that: The traveling mechanism includes a guide rod mounting seat and a lead screw mounting seat mounted on the suspension frame. A guide rod is rotatably connected to the guide rod mounting seat, and a guide sleeve is slidably connected to the guide rod. A lead screw is rotatably connected to the lead screw mounting seat, and a lead screw nut is threaded onto the lead screw. A crossbeam extending along the width direction of the cooling tank body is provided directly above the inclined scraper. The crossbeam is fixedly connected to the guide sleeve and the lead screw nut. One end of the lead screw is driven by a motor that controls its rotation. The motor is located on the suspension frame, and the inclined scraper is located on the crossbeam.
3. The casting cooling tank according to claim 2, characterized in that: The motor is a geared motor.
4. The casting cooling tank according to any one of claims 1-3, characterized in that: The elastic telescopic rod includes an outer tube that extends vertically, an inner column that extends vertically and is slidably connected inside the outer tube, a sealing plate at the top of the outer tube, a slanted scraper at the bottom of the inner column, a first limiting part at the top of the inner column, a second limiting part on the outer tube below the first limiting part, and an elastic element inside the outer tube that abuts against the sealing plate at the top and against the inner column at the bottom.
5. The casting cooling tank according to claim 4, characterized in that: The elastic element is a compression spring.
6. The casting cooling tank according to claim 1, characterized in that: The fixed guide plate is provided with a lower cover plate to close it.
7. The casting cooling tank according to claim 1, characterized in that: A reinforcing plate connects the movable guide plate and the inclined scraper.