A fully automatic electric ceramic stove terminal welding machine

Abstract

The utility model relates to a kind of full-automatic electric ceramic stove terminal welding machine, belong to electric ceramic stove production technical field, including electrical cabinet, laser marking machine, controller and furnace pan, the top of electrical cabinet is installed with screwing station, welding station, test station, NG station and turnover station in circle, the top middle position of electrical cabinet is installed with stepper motor, the output of stepper motor is fixedly connected with carousel, the outer surface of carousel is fixedly connected with multiple placing plate, and welding station includes the welding seat fixedly connected in the top of electrical cabinet, the welding seat is fixedly connected with adjusting cylinder, the output of adjusting cylinder is fixedly connected with welding head.The utility model integrates the assembly of furnace pan and terminal, the welding of furnace pan and terminal, the test after welding is completed and the automatic conveying of qualified product and unqualified product after test, realize the multiple functions of one operation, improve efficiency, reduce artificial link error rate, save manpower cost, improve the production efficiency of electric ceramic stove.

Description

Technical Field

[0001] This utility model belongs to the field of electric ceramic stove production technology, specifically relating to a fully automatic electric ceramic stove terminal welding machine. Background Technology

[0002] An electric ceramic stove is a type of stove that converts electrical energy into heat energy using the thermal effect of electric current, and uses infrared radiation for heating. Its main structure consists of a heating plate, a microcrystalline plate, an electrical control system, a temperature control system, and a stove body.

[0003] Currently, when welding terminals onto the burner plate of existing ceramic cooktops, manual assembly is required. The terminals are first assembled onto the burner plate using an assembly device, and then the assembled burner plate is removed and welded using a welding device. This operation is cumbersome and consumes a lot of manpower, affecting the production efficiency of ceramic cooktops. Based on this, a fully automatic ceramic cooktop terminal welding machine is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic electric ceramic furnace terminal welding machine with a simple structure and reasonable design in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A fully automatic electric ceramic furnace terminal welding machine includes an electrical cabinet, a laser marking machine, a controller, and a furnace plate. The top of the electrical cabinet is circumferentially equipped with a screwing station, a welding station, a testing station, an NG station, and a flipping station. A stepper motor is installed at the center of the top of the electrical cabinet. The output end of the stepper motor is fixedly connected to a turntable. Multiple placement plates are fixedly connected to the outer surface of the turntable. The welding station includes a welding seat fixedly connected to the top of the electrical cabinet. An adjusting cylinder is fixedly connected to the welding seat. A welding head is fixedly connected to the output end of the adjusting cylinder.

[0007] As a further optimization of this utility model, the screwing station includes a fixed frame fixedly connected to the top of the electrical cabinet. A downward pressure cylinder is fixedly connected to the fixed frame, and a pressure head is fixedly connected to the output end of the downward pressure cylinder. A screwing assembly is fixedly connected to the top of the electrical cabinet, and the screwing assembly is located directly below the pressure head. The screwing assembly includes a screwing seat fixedly connected to the top of the electrical cabinet. An adjustment cylinder is fixedly connected to the screwing seat. A push cylinder is fixedly connected to the output end of the adjustment cylinder via a lifting plate. A push block is fixedly connected to the output end of the push cylinder. A first connecting rod is rotatably connected to the push block. A rotating plate is rotatably connected to the end of the first connecting rod. A second connecting rod is rotatably connected to the rotating plate. A screwing head is fixedly connected to the end of the second connecting rod. The screwing head is rotatably connected to the lifting plate and is adapted to the furnace plate.

[0008] As a further optimization of this utility model, the test station includes a test base fixedly connected to the top of the electrical cabinet, a test cylinder fixedly connected to the top of the test base, and a test head fixedly connected to the output end of the test cylinder.

[0009] As a further optimization of this utility model, the NG workstation includes a conveyor seat and a clamping seat fixedly connected to the top of the electrical cabinet. A conveyor motor is fixedly connected to the conveyor seat, and a conveyor assembly is installed on the conveyor seat. The conveyor assembly is driven by the conveyor motor. A transverse cylinder is fixedly connected to the clamping seat. A telescopic cylinder is fixedly connected to the output end of the transverse cylinder. A clamping cylinder is fixedly connected to the output end of the telescopic cylinder. A clamping plate is fixedly connected to the output end of the clamping cylinder.

[0010] As a further optimization of this utility model, the flipping station includes a flipping seat fixedly connected to the top of the electrical cabinet, a lifting cylinder fixedly connected to the flipping seat, a fixed plate fixedly connected to the output end of the lifting cylinder, a flipping cylinder fixedly connected to the fixed plate, a flipping frame fixedly connected to the output end of the flipping cylinder, and a vacuum suction cup fixedly connected to the flipping frame.

[0011] As a further optimization of this utility model, the flipping station is located below the laser marking machine, the controller is fixedly connected to the top of the electrical cabinet, and the furnace tray is placed on the placement plate.

[0012] The beneficial effects of this utility model are as follows: This utility model integrates the assembly of the furnace plate and terminals, the welding of the furnace plate and terminals, the testing after welding, and the automatic conveying of qualified products and unqualified products after testing. It enables one person to complete multiple functions, improves efficiency, reduces the error rate of manual processes, saves labor costs, and improves the production efficiency of electric ceramic furnaces. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall frontal three-dimensional structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the back of this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the welding station of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the testing station of this utility model;

[0017] Figure 5 This is a schematic diagram of the three-dimensional structure of the back of the NG workstation of this utility model;

[0018] Figure 6 This is a schematic diagram of the front three-dimensional structure of the NG workstation of this utility model;

[0019] Figure 7 This is a three-dimensional structural diagram of the flip-up workstation of this utility model;

[0020] Figure 8 This is a three-dimensional structural diagram of the furnace plate of this utility model, viewed from below.

[0021] Figure 9 This is a three-dimensional structural diagram of the screwing station of this utility model.

[0022] In the diagram: 1. Electrical cabinet; 2. Laser marking machine; 3. Controller; 4. Mounting frame; 5. Pressing cylinder; 6. Press head; 7. Twisting assembly; 71. Twisting seat; 72. Adjusting cylinder; 73. Pushing cylinder; 74. Pushing block; 75. First connecting rod; 76. Rotating plate; 77. Second connecting rod; 78. Twisting head; 8. Stepper motor; 9. Turntable; 10. Placement plate; 11. Welding seat; 12. Adjusting cylinder ; 13. Welding head; 14. Test seat; 15. Test cylinder; 16. Test head; 17. Conveyor seat; 18. Conveyor motor; 19. Conveyor assembly; 20. Clamping seat; 21. Lateral movement cylinder; 22. Telescopic cylinder; 23. Clamping cylinder; 24. Clamping plate; 25. Tilting seat; 26. Lifting cylinder; 27. Fixing plate; 28. Tilting cylinder; 29. ​​Tilting frame; 30. Vacuum suction cup; 31. Furnace plate. Detailed Implementation

[0023] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0024] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9As shown, a fully automatic electric ceramic furnace terminal welding machine includes an electrical cabinet 1, a laser marking machine 2, a controller 3, and a furnace plate 31. A flipping station is located below the laser marking machine 2. The controller 3 is fixedly connected to the top of the electrical cabinet 1. The top of the electrical cabinet 1 is circumferentially equipped with a screwing station, a welding station, a testing station, an NG station, and a flipping station. A stepper motor 8 is installed at the center of the top of the electrical cabinet 1. A turntable 9 is fixedly connected to the output end of the stepper motor 8. Multiple placement plates 10 are fixedly connected to the outer surface of the turntable 9. The furnace plate 31 is placed on the placement plates 10. The screwing station includes a fixed frame 4 fixedly connected to the top of the electrical cabinet 1. A pressing cylinder 5 is fixedly connected to the fixed frame 4. The output end of the pressing cylinder 5 is fixedly connected to the fixed frame 4. A pressure head 6 is fixedly connected to the top of the electrical cabinet 1, and a screwing assembly 7 is fixedly connected to the top of the electrical cabinet 1, with the screwing assembly 7 located directly below the pressure head 6. The screwing assembly 7 includes a screwing seat 71 fixedly connected to the top of the electrical cabinet 1, an adjusting cylinder 72 fixedly connected to the screwing seat 71, a pushing cylinder 73 fixedly connected to the output end of the adjusting cylinder 72 via a lifting plate, a pushing block 74 fixedly connected to the output end of the pushing cylinder 73, a first connecting rod 75 rotatably connected to the pushing block 74, a rotating plate 76 rotatably connected to the end of the first connecting rod 75, a second connecting rod 77 rotatably connected to the rotating plate 76, and a screwing head 78 fixedly connected to the end of the second connecting rod 77. The screwing head 78 is rotatably connected to the lifting plate and is adapted to the furnace plate 31.

[0025] In use, the worker places the furnace tray 31 and terminals on the placement plate 10 located in the screwing station. Then, the controller 3 starts the adjustment cylinder 72 to move the push cylinder 73 upward, so that the furnace tray 31 enters the screwing head 78. Then, the pressing cylinder 5 is started to press the pressing head 6 to tighten the terminals and press down the terminals. At the same time, the push cylinder 73 is started to rotate the screwing head 78 to screw the terminals into the furnace tray 31. After screwing is completed, the pressing cylinder 5 is started to reset it. At the same time, the adjustment cylinder 72 is started to make the screwing head 78 fall off the furnace tray 31. Then, the stepper motor 8 can be started to place the next set of furnace trays 31 and terminals.

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, the welding station includes a welding seat 11 fixedly connected to the top of the electrical cabinet 1, an adjusting cylinder 12 fixedly connected to the welding seat 11, and a welding head 13 fixedly connected to the output end of the adjusting cylinder 12.

[0027] The stepper motor 8 operates, causing the turntable 9 to rotate, which in turn drives the placement plate 10 to rotate, rotating the assembled furnace tray 31 and terminals to the welding station. At this time, the adjusting cylinder 12 is started to adjust the distance between the welding head 13 and the assembled furnace tray 31 and terminals. Then, the welding head 13 can be started to weld the assembled furnace tray 31 and terminals. After welding is completed, the stepper motor 8 is started again.

[0028] like Figure 1 , Figure 2 and Figure 4 As shown, the test station includes a test base 14 fixedly connected to the top of the electrical cabinet 1, a test cylinder 15 fixedly connected to the top of the test base 14, and a test head 16 fixedly connected to the output end of the test cylinder 15.

[0029] Stepper motor 8 rotates the welded furnace plate 31 and terminals to the test station position, and then starts test cylinder 15 to make test head 16 press the welded furnace plate 31 and terminals to determine the quality of the welded furnace plate 31 and terminals.

[0030] like Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the NG station includes a conveyor seat 17 and a clamping seat 20 fixedly connected to the top of the electrical cabinet 1. A conveyor motor 18 is fixedly connected to the conveyor seat 17, and a conveyor assembly 19 is installed on the conveyor seat 17. The conveyor assembly 19 is driven by the conveyor motor 18 and consists of a belt and a pulley. The pulley is fixedly connected to the output end of the conveyor motor 18. A transverse cylinder 21 is fixedly connected to the clamping seat 20. A telescopic cylinder 22 is fixedly connected to the output end of the transverse cylinder 21. A clamping cylinder 23 is fixedly connected to the output end of the telescopic cylinder 22. A clamping plate 24 is fixedly connected to the output end of the clamping cylinder 23.

[0031] After testing, the defective welded tray 31 and terminals will be rotated to the NG station. At this time, the traverse cylinder 21 is activated to position the clamping plate 24 directly above the welded tray 31 and terminals. Then, the telescopic cylinder 22 is activated to move the clamping plate 24 to the outer surface of the welded tray 31 and terminals. The clamping cylinder 23 is then activated to clamp the welded tray 31 and terminals with the clamping plate 24. After clamping and fixing, the telescopic cylinder 22 is activated to lift the defective welded tray 31 and terminals from the placement plate 10, and then the traverse cylinder 22 is activated. Cylinder 21 moves the defective welded furnace tray 31 and terminals onto the conveying assembly 19. Then, the telescopic cylinder 22 is activated to make the welded furnace tray 31 and terminals fit against the upper surface of the conveying assembly 19. Then, the clamping cylinder 23 is activated to prevent the clamping plate 24 from clamping the welded furnace tray 31 and terminals. Then, the telescopic cylinder 22 is activated again to pull the clamping plate 24 away from the plane where the welded furnace tray 31 and terminals are located. Then, the conveying motor 18 is activated so that the conveying assembly 19 can transport the defective welded furnace tray 31 and terminals to the repair station.

[0032] like Figure 1 , Figure 2 and Figure 7As shown, the flipping station includes a flipping base 25 fixedly connected to the top of the electrical cabinet 1. A lifting cylinder 26 is fixedly connected to the flipping base 25. A fixing plate 27 is fixedly connected to the output end of the lifting cylinder 26. A flipping cylinder 28 is fixedly connected to the fixing plate 27. A flipping frame 29 is fixedly connected to the output end of the flipping cylinder 28. A vacuum suction cup 30 is fixedly connected to the flipping frame 29.

[0033] The qualified welded furnace tray 31 and terminals will be rotated to the flipping station position by the stepper motor 8. At this time, the lifting cylinder 26 is activated so that the flipping frame 29 picks up the welded furnace tray 31 and terminals from the placement plate 10, and the vacuum suction cup 30 is activated to adsorb and fix the welded furnace tray 31 and terminals. Then, the flipping cylinder 28 is activated to flip the welded furnace tray 31 and terminals. At this time, the welded furnace tray 31 and terminals are directly below the laser marking machine 2. The laser marking machine 2 can then be activated to mark the qualified welded furnace tray 31 and terminals. After the marking is completed, the flipping cylinder 28 is activated again to flip the marked furnace tray 31 and terminals directly above the placement plate 10. Then, the lifting cylinder 26 is activated so that the marked furnace tray 31 and terminals fall onto the placement plate 10, and the vacuum suction cup 30 is turned off. The marked furnace tray 31 and terminals can then be transported to the screwing station through the placement plate 10. At this time, the worker can remove the marked furnace tray 31 and terminals.

[0034] It should be noted that this fully automatic electric ceramic stove terminal welding machine integrates the assembly of the stove plate 31 and the terminal, the welding of the stove plate 31 and the terminal, the testing after welding, and the automatic conveying of qualified products and unqualified products after testing. It enables one person to complete multiple functions, improves efficiency, reduces the error rate of manual links, saves labor costs, and improves the production efficiency of electric ceramic stoves.

[0035] In addition, the specific models and specifications of the electrical cabinet 1, laser marking machine 2, controller 3, pressing cylinder 5, adjusting cylinder 72, pushing cylinder 73, stepper motor 8, adjusting cylinder 12, welding head 13, testing cylinder 15, testing head 16, conveying motor 18, lateral movement cylinder 21, telescopic cylinder 22, clamping cylinder 23, clamping plate 24, lifting cylinder 26, flipping cylinder 28, and vacuum suction cup 30 can be selected according to actual usage requirements. Furthermore, this application is controlled by a PLC program. In addition, the laser marking machine 2, pressing cylinder 5, adjusting cylinder 72, pushing cylinder 73, stepper motor 8, adjusting cylinder 12, welding head 13, testing cylinder 15, conveying motor 18, lateral movement cylinder 21, telescopic cylinder 22, clamping cylinder 23, lifting cylinder 26, flipping cylinder 28, and vacuum suction cup 30 are all electrically connected to the controller 3 and controlled by the controller 3.

[0036] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A fully automatic electric ceramic furnace terminal welding machine, comprising an electrical cabinet (1), a laser marking machine (2), a controller (3), and a furnace plate (31), characterized in that: The top of the electrical cabinet (1) is circumferentially equipped with a screwing station, a welding station, a testing station, an NG station and a flipping station. A stepper motor (8) is installed in the middle of the top of the electrical cabinet (1). A turntable (9) is fixedly connected to the output end of the stepper motor (8). Multiple placement plates (10) are fixedly connected to the outer surface of the turntable (9). The welding station includes a welding seat (11) fixedly connected to the top of the electrical cabinet (1). An adjusting cylinder (12) is fixedly connected to the welding seat (11). A welding head (13) is fixedly connected to the output end of the adjusting cylinder (12).

2. The fully automatic electric ceramic furnace terminal welding machine according to claim 1, characterized in that: The screwing station includes a fixed frame (4) fixedly connected to the top of the electrical cabinet (1), a downward pressure cylinder (5) fixedly connected to the fixed frame (4), a pressure head (6) fixedly connected to the output end of the downward pressure cylinder (5), a screwing assembly (7) fixedly connected to the top of the electrical cabinet (1), and the screwing assembly (7) is located directly below the pressure head (6). The screwing assembly (7) includes a screwing seat (71) fixedly connected to the top of the electrical cabinet (1), an adjustment cylinder (72) fixedly connected to the screwing seat (71), and the adjustment cylinder (72) The output end of the furnace plate (31) is fixedly connected to a push cylinder (73) via a lifting plate. The output end of the push cylinder (73) is fixedly connected to a push block (74). A first connecting rod (75) is rotatably connected to the push block (74). A rotating plate (76) is rotatably connected to the end of the first connecting rod (75). A second connecting rod (77) is rotatably connected to the rotating plate (76). A screwing head (78) is fixedly connected to the end of the second connecting rod (77). The screwing head (78) is rotatably connected to the lifting plate and is adapted to the furnace plate (31).

3. The fully automatic electric ceramic furnace terminal welding machine according to claim 1, characterized in that: The test station includes a test base (14) fixedly connected to the top of the electrical cabinet (1), a test cylinder (15) fixedly connected to the top of the test base (14), and a test head (16) fixedly connected to the output end of the test cylinder (15).

4. The fully automatic electric ceramic furnace terminal welding machine according to claim 1, characterized in that: The NG workstation includes a conveyor seat (17) and a clamping seat (20) fixedly connected to the top of the electrical cabinet (1). A conveyor motor (18) is fixedly connected to the conveyor seat (17), and a conveyor assembly (19) is installed on the conveyor seat (17). The conveyor assembly (19) is driven by the conveyor motor (18). A transverse cylinder (21) is fixedly connected to the clamping seat (20). A telescopic cylinder (22) is fixedly connected to the output end of the transverse cylinder (21). A clamping cylinder (23) is fixedly connected to the output end of the telescopic cylinder (22). A clamping plate (24) is fixedly connected to the output end of the clamping cylinder (23).

5. The fully automatic electric ceramic furnace terminal welding machine according to claim 1, characterized in that: The flipping station includes a flipping seat (25) fixedly connected to the top of the electrical cabinet (1), a lifting cylinder (26) fixedly connected to the flipping seat (25), a fixing plate (27) fixedly connected to the output end of the lifting cylinder (26), a flipping cylinder (28) fixedly connected to the fixing plate (27), a flipping frame (29) fixedly connected to the output end of the flipping cylinder (28), and a vacuum suction cup (30) fixedly connected to the flipping frame (29).

6. The fully automatic electric ceramic furnace terminal welding machine according to claim 1, characterized in that: The flipping station is located below the laser marking machine (2), the controller (3) is fixedly connected to the top of the electrical cabinet (1), and the furnace plate (31) is placed on the placement plate (10).

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