A welding robot having a beam structure
Patent Information
- Application Number
- CN202521742283.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0003]然而,在实际使用过程中,连接机械臂与焊接机以及其他相关部件的电线往往处于裸露状态,裸露的电线在机器人运作时容易相互缠绕、打结,不仅影响美观,还可能导致线路损坏,进而影响机器人的正常工作,如果电线没有得到有效固定,在机械臂运动过程中,电线可能会因为自身的重力和惯性,对机械臂的运动产生额外的拉扯力,限制机械臂的运动范围和灵活性,降低焊接作业的精度和效率,在铁塔构件焊接场景中,复杂的空间结构与频繁的机械臂动作加剧了电线管理难度,因束线缺失导致的停机检修、设备损坏问题频发,为此,我们提出一种具有束线结构的焊接机器人
[0011] Compared with the prior art, the beneficial effects of this utility model are: by rotating the bidirectional lead screw, the two sets of clamping plates move inward to clamp the wire harness on the welding robot, and the friction of the anti-slip ring on the bidirectional lead screw can make the bidirectional lead screw stable after it stops rotating, thereby improving the clamping stability of the clamping plates on the wire harness, thus improving the reliability of the device.
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Figure CN224713266U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding robot technology, specifically a welding robot with a wire harness structure. Background Technology
[0002] Welding robots, as core equipment for achieving welding automation, are widely used in the welding of iron tower components due to their ability to improve welding quality, increase production efficiency, and reduce labor costs. Traditional welding robots typically consist of a robotic arm and a welding machine. The robotic arm, as the actuator, can precisely control the position and posture of the welding machine to achieve complex welding trajectories; the welding machine is responsible for providing the energy required for welding and completing the welding process.
[0003] However, in actual use, the wires connecting the robotic arm to the welding machine and other related components are often exposed. These exposed wires are prone to tangling and knotting during robot operation, which not only affects aesthetics but may also damage the wiring, thus affecting the normal operation of the robot. If the wires are not effectively secured, they may exert additional pulling force on the robotic arm's movement due to their own weight and inertia, limiting the robotic arm's range of motion and flexibility, and reducing the accuracy and efficiency of welding operations. In the scenario of welding tower components, the complex spatial structure and frequent robotic arm movements exacerbate the difficulty of wire management, and downtime for maintenance and equipment damage due to missing wire bundles occur frequently. To address this, we propose a welding robot with a wire bundle structure. Utility Model Content
[0004] The purpose of this invention is to provide a welding robot with a wire harness structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding robot with a wire harness structure, comprising a welding robot, wherein a storage groove is evenly provided on the outer side of the welding robot's shell, a mounting frame is placed in the storage groove, a through hole is provided on the outer side of the mounting frame, a support shaft is provided in the through hole, the support shaft is located in the storage groove, a sliding groove is provided on the outer side of the mounting frame, a mounting hole is provided through the sliding groove, a bidirectional lead screw is provided in the mounting hole and the sliding groove, two sets of internally threaded sliders are evenly screwed to the outer wall of the bidirectional lead screw, the two sets of internally threaded sliders are located in the sliding groove, a clamping plate is provided on the outer side of the internally threaded sliders, an anti-slip ring is provided in the mounting hole, and the bidirectional lead screw is located in the anti-slip ring.
[0006] Preferably, the outer side of the support shaft is provided with a first threaded hole and a second threaded hole, and the outer side of the mounting bracket is provided with a first countersunk hole and a second countersunk hole, both of which are connected to the through hole.
[0007] Preferably, an anti-slip cross bolt is provided in the first countersunk hole, and the anti-slip cross bolt is screwed into the second threaded hole.
[0008] Preferably, the anti-slip cross bolt corresponds to the first threaded hole and the second countersunk hole, and the second countersunk hole corresponds to the first threaded hole.
[0009] Preferably, a cross groove is provided on the outer side of the bidirectional lead screw, and the cross groove is located on the outer side of the welding robot housing.
[0010] Preferably, the inner wall of the mounting hole is provided with an annular limiting groove, and the outer ring of the bidirectional lead screw is evenly provided with two sets of limiting rings, which are disposed in the annular limiting groove.
[0011] Compared with the prior art, the beneficial effects of this utility model are: by rotating the bidirectional lead screw, the two sets of clamping plates move inward to clamp the wire harness on the welding robot, and the friction of the anti-slip ring on the bidirectional lead screw can make the bidirectional lead screw stable after it stops rotating, thereby improving the clamping stability of the clamping plates on the wire harness, thus improving the reliability of the device.
[0012] The mounting brackets on the welding robot that are not involved in wire harnessing can be folded inward into the welding robot's storage slot using the support shaft and secured with anti-slip cross bolts, thereby preventing the exposed mounting brackets and clamping plates from affecting the welding robot's operation. Attached Figure Description
[0013] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0014] In the attached diagram:
[0015] Figure 1 This is a schematic diagram of the structure of a welding robot with a wire bundle structure according to the present invention;
[0016] Figure 2 This is a rear view of a welding robot with a wire harness structure according to the present invention.
[0017] Figure 3 This is a partial top cross-sectional view of a welding robot with a wire harness structure according to the present invention.
[0018] Figure 4 This is a partial sectional view of the left side of a welding robot with a wire bundle structure according to this utility model.
[0019] In the diagram: 1. Welding robot; 11. Mounting frame; 12. Clamping plate; 13. Support shaft; 131. First threaded hole; 132. Second threaded hole; 133. First countersunk hole; 134. Second countersunk hole; 14. Bidirectional lead screw; 15. Internal threaded slider; 16. Cross groove; 17. Limiting ring; 18. Anti-slip ring; 19. Anti-slip cross bolt. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 A welding robot with a wire harness structure includes a welding robot 1. The outer side of the welding robot 1's shell has evenly distributed storage slots, within which a mounting frame 11 is placed. A through hole is formed on the outer side of the mounting frame 11, and a support shaft 13 is rotatably mounted within the through hole. The support shaft 13 is fixedly mounted within the storage slots, allowing the mounting frame 11 to rotate within the storage slots via the support shaft 13. A sliding groove is formed on the outer side of the mounting frame 11, and a mounting hole is formed through the sliding groove. A bidirectional lead screw 14 is rotatably mounted within the mounting hole and sliding groove. Two sets of internally threaded sliders 15 are evenly screwed onto the outer wall of the bidirectional lead screw 14, which slides within the sliding groove. A clamping plate 12 is fixedly mounted on the outer side of the internally threaded sliders 15. An anti-slip ring 18 is fixedly mounted within the mounting hole, and the bidirectional lead screw 14 is rotatably mounted within the anti-slip ring 18. Friction between the anti-slip ring 18 and the bidirectional lead screw 14 is achieved through friction. The force can stabilize the bidirectional lead screw 14 after it stops rotating, thereby improving the clamping stability of the clamping plate 12 on the wire harness and thus improving the reliability of the device. A cross groove 16 is provided on the outer side of the bidirectional lead screw 14. A Phillips screwdriver is inserted into the cross groove 16 and rotated to drive the bidirectional lead screw 14 to rotate. The bidirectional lead screw 14 drives the two sets of internal thread sliders 15 to move inward, which in turn drives the two sets of clamping plates 12 to move inward. At this time, the wire harness on the welding robot 1 is placed between the two sets of clamping plates 12, and the wire harness is clamped by the two sets of inwardly moving clamping plates 12. The cross groove 16 is located on the outer side of the housing of the welding robot 1. An annular limiting groove is provided on the inner side wall of the mounting hole. Two sets of limiting rings 17 are evenly fixed on the outer ring of the bidirectional lead screw 14. The limiting rings 17 are rotatably set in the annular limiting groove and support the rotation of the bidirectional lead screw 14.
[0022] The outer side of the support shaft 13 is provided with a first threaded hole 131 and a second threaded hole 132. The outer side of the mounting bracket 11 is provided with a first countersunk hole 133 and a second countersunk hole 134. Both the second countersunk hole 134 and the first countersunk hole 133 are connected to the through hole. An anti-slip cross bolt 19 is rotatably installed in the first countersunk hole 133. The anti-slip cross bolt 19 is screwed into the second threaded hole 132. The mounting bracket 11 is flipped outward with the support shaft 13 as the center, so that the clamping plate 12 is flipped out from the storage slot of the welding robot 1. At this time, the first countersunk hole 133 will be aligned with the second threaded hole 132. Then, the anti-slip cross bolt 19 is used to pass through the first countersunk hole 133 and screw into the second threaded hole 132, so that the mounting bracket 11 can be fixed. The anti-slip cross bolt 19 corresponds to the first threaded hole 131 and the second countersunk hole 134, and the second countersunk hole 134 corresponds to the first threaded hole 131.
[0023] Working principle: The mounting bracket 11 is flipped outward around the support shaft 13, thereby flipping the clamping plate 12 out of the storage slot of the welding robot 1. At this time, the first countersunk hole 133 will be aligned with the second threaded hole 132. Then, the anti-slip cross bolt 19 is used to screw through the first countersunk hole 133 and the second threaded hole 132, thus completing the fixation of the mounting bracket 11. A cross screwdriver is inserted into the cross groove 16 and rotated, thereby driving the bidirectional lead screw 14 to rotate. The bidirectional lead screw 14 drives the two sets of internal threaded sliders 15 to move inward, thereby driving the two sets of clamping plates 12 to move inward. At this time, the wire harness on the welding robot 1 is placed between the two sets of clamping plates 12. The wire harness is clamped by the two sets of inwardly moving clamping plates 12. The friction of the anti-slip ring 18 on the bidirectional lead screw 14 can make the bidirectional lead screw 14 stable after it stops rotating, thereby improving the clamping stability of the clamping plate 12 on the wire harness, thus improving the reliability of the device.
[0024] Based on the actual wiring path of the wire harness on the welding robot 1, the mounting bracket 11 on the welding robot 1 can be freely selected. As for the mounting bracket 11 on the welding robot 1 that does not participate in the wire harness work, such mounting bracket 11 can be flipped into the storage slot of the welding robot 1 with the support shaft 13 as the center. At this time, the second countersunk hole 134 will be aligned with the first threaded hole 131. Then, the anti-slip cross bolt 19 is used to thread the second countersunk hole 134 and the first threaded hole 131. In this way, the mounting bracket 11 and the clamping plate 12 can be fixedly stored in the storage slot of the welding robot 1, so as to avoid the exposed mounting bracket 11 and clamping plate 12 from affecting the operation of the welding robot 1.
Claims
1. A welding robot with a wire harness structure, characterized in that, The system includes a welding robot (1). The outer side of the welding robot (1) is uniformly provided with a storage groove. A mounting frame (11) is placed in the storage groove. A through hole is provided through the outer side of the mounting frame (11). A support shaft (13) is provided in the through hole. The support shaft (13) is located in the storage groove. A sliding groove is provided on the outer side of the mounting frame (11). A mounting hole is provided through the sliding groove. A bidirectional lead screw (14) is provided in the mounting hole and the sliding groove. Two sets of internal thread sliders (15) are uniformly screwed onto the outer wall of the bidirectional lead screw (14). The two sets of internal thread sliders (15) are located in the sliding groove. A clamping plate (12) is provided on the outer side of the internal thread sliders (15). An anti-slip ring (18) is provided in the mounting hole. The bidirectional lead screw (14) is located in the anti-slip ring (18).
2. The welding robot with a wire bundle structure according to claim 1, characterized in that: The support shaft (13) has a first threaded hole (131) and a second threaded hole (132) on its outer side, and the mounting bracket (11) has a first countersunk hole (133) and a second countersunk hole (134) on its outer side. Both the second countersunk hole (134) and the first countersunk hole (133) are connected to the through hole.
3. A welding robot with a wire bundle structure according to claim 2, characterized in that: An anti-slip cross bolt (19) is provided in the first countersunk hole (133), and the anti-slip cross bolt (19) is screwed into the second threaded hole (132).
4. A welding robot with a wire bundle structure according to claim 3, characterized in that: The anti-slip cross bolt (19) corresponds to the first threaded hole (131) and the second countersunk hole (134), and the second countersunk hole (134) corresponds to the first threaded hole (131).
5. A welding robot with a wire bundle structure according to claim 1, characterized in that: The bidirectional lead screw (14) has a cross groove (16) on its outer side, and the cross groove (16) is located on the outer side of the welding robot (1) shell.
6. A welding robot with a wire bundle structure according to claim 1, characterized in that: The inner wall of the mounting hole is provided with an annular limiting groove, and the outer ring of the bidirectional lead screw (14) is evenly provided with two sets of limiting rings (17), which are set in the annular limiting groove.