A communication wire harness welding auxiliary device

Abstract

The utility model provides a kind of communication wire harness welding auxiliary device, belong to communication technical field, including connector alignment mechanism, fixed mounting in the telescopic column of first support rod top, fixed mounting in the connector clamping assembly of connecting block top and fixed mounting in the connecting block side wall;Wire harness positioning mechanism, fixed mounting in the wire harness clamping assembly of support plate side wall and fixed mounting in the horizontal calibration assembly of bottom plate surface.The utility model is cooperated with the cooperation of T-shaped track slider and T-shaped groove by first knob, first screw rod, realizes the adjustment of connector Z axis direction;With the cooperation of second knob, second screw rod and first support rod and T-shaped track slider track, complete X axis direction movement;Y axis direction adjustment is realized by third knob, third screw rod drive connecting block and connector clamping assembly, to reach X / Y / Z three-way adjustment function.

Description

Technical Field

[0001] This utility model belongs to the field of communication technology, specifically relating to a communication wire harness welding auxiliary device. Background Technology

[0002] In today's rapidly developing communication technology, communication harnesses, as key carriers for signal transmission, directly affect the performance and stability of communication equipment due to their welding quality. Welding communication harnesses and connectors is an important part of the production and assembly of communication equipment, requiring precise welding positions and firm connections to ensure efficient and reliable signal transmission.

[0003] Traditional welding methods often rely on manual handling of connectors and wire harnesses. Due to the lack of effective positioning and fixing devices, it is difficult for operators to ensure the relative position of the connectors and wire harnesses is stable during welding. Different models and specifications of communication wire harnesses and connectors differ in size and structure. Existing auxiliary devices have poor adjustment performance and are difficult to adapt to the welding needs of various specifications. Therefore, a communication wire harness welding auxiliary device has emerged. Utility Model Content

[0004] The purpose of this invention is to provide an auxiliary device for welding communication wire harnesses, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A communication wire harness welding auxiliary device, comprising,

[0007] The connector alignment mechanism includes a base plate, a T-slot formed on the surface of the base plate, a T-shaped track slider slidably connected to the inner wall of the T-slot, a first lead screw rotatably connected to the inner cavity of the T-shaped track slider, a first knob sleeved on the end of the first lead screw, a first support rod slidably connected to the inner wall of the T-shaped track slider, a second lead screw rotatably connected to the inner cavity of the first support rod, a second knob sleeved on the end of the second lead screw, a telescopic column fixedly installed on the top of the first support rod, a connecting block fixedly installed on the top of the telescopic column, a third lead screw rotatably connected to the inner cavity of the connecting block, a third knob sleeved on the end of the third lead screw, and a connector clamping assembly fixedly installed on the side wall of the connecting block.

[0008] The wire harness positioning mechanism includes a support plate fixedly mounted on the surface of the base plate, a rectangular groove formed on the surface of the support plate, a wire harness clamping assembly fixedly mounted on the side wall of the support plate, and a horizontal calibration assembly fixedly mounted on the surface of the base plate.

[0009] As a preferred embodiment of this utility model, the connector clamping assembly includes a lower connector clamp fixedly installed on the side wall of the connector block, a first helical rod rotatably connected to the inner cavity of the lower connector clamp, an upper connector clamp used in conjunction with the lower connector clamp via the first helical rod, and springs fixedly installed on the lower surface of the lower connector clamp and the upper surface of the upper connector clamp.

[0010] As a preferred embodiment of the present invention, the wire harness clamping assembly includes a lower wire harness clamp fixedly installed on the side wall of the support plate, an upper wire harness clamp slidably connected to the inner wall of the rectangular groove, a limiting block fixedly installed at the end of the upper wire harness clamp, and a second spiral rod rotatably connected to the inner cavities of the lower wire harness clamp and the upper wire harness clamp.

[0011] As a preferred embodiment of this utility model, the level calibration component includes a telescopic rod fixedly installed on the surface of the base plate, a tightening head movably installed on the side wall of the telescopic rod, and a level ruler fixedly installed on the top of the telescopic rod.

[0012] As a preferred embodiment of this utility model, a first boss is fixedly provided at the bottom of the T-shaped track slider, and the outline size of the boss and the T-shaped groove form a transition fit to ensure that the T-shaped track slider moves accurately along the T-shaped groove.

[0013] As a preferred embodiment of this utility model, a second boss is fixedly provided at the bottom of the first support rod. The outline size of the boss and the inner cavity of the T-shaped track slider form a transition fit to ensure that the first support rod moves accurately along the track of the T-shaped track slider.

[0014] As a preferred embodiment of this utility model, the top sidewall of the first support rod is provided with a protrusion, the outline size of which is the same as that of the connecting block. The protrusion and the connecting block are used in conjunction with a third lead screw to achieve axial movement.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The precise adjustment of the connector in the Z-axis direction is achieved through the cooperation of the first knob, the first lead screw, and the T-shaped track slider with the T-slot; precise movement in the X-axis direction is achieved through the cooperation of the second knob, the second lead screw, the first support rod, and the T-shaped track slider; and adjustment in the Y-axis direction is achieved by using the third knob and the third lead screw to drive the connecting block and the connector clamping assembly, thus achieving X / Y / Z three-way adjustment. Through precise three-way adjustment and stable clamping, the efficiency and quality of communication harness welding can be improved, and welding errors caused by improper operation or device problems can be reduced, providing strong auxiliary support for communication harness welding work. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Fig. 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Fig. 2 This is a side view of the present invention;

[0019] Fig. 3 This is a schematic diagram of the connector alignment mechanism and horizontal calibration component of this utility model;

[0020] Fig. 4 This is a schematic diagram of the wire harness positioning structure of this utility model.

[0021] In the diagram: 100, connector alignment mechanism; 101, base plate; 102, T-slot; 103, T-track slider; 104, first lead screw; 105, first knob; 106, first support rod; 107, second lead screw; 108, second knob; 109, telescopic column; 110, connecting block; 111, third lead screw; 112, third knob; 113, connector clamping assembly; 113a, lower connector clamp; 11 3b. First spiral rod; 113c. Connector upper clamp; 113d. Spring; 200. Wire harness positioning mechanism; 201. Support plate; 202. Rectangular groove; 203. Wire harness clamping assembly; 203a. Wire harness lower clamp; 203b. Wire harness upper clamp; 203c. Limiting block; 203d. Second spiral rod; 204. Horizontal calibration assembly; 204a. Telescopic rod; 204b. Tightening head; 204c. Level. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figs. 1-4 This is an embodiment of the present invention, which provides a communication wire harness welding auxiliary device, comprising,

[0027] The connector alignment mechanism 100 includes a base plate 101, a T-slot 102 formed on the surface of the base plate 101, a T-shaped track slider 103 slidably connected to the inner wall of the T-slot 102, a first lead screw 104 rotatably connected to the inner cavity of the T-shaped track slider 103, a first knob 105 sleeved at the end of the first lead screw 104, a first support rod 106 slidably connected to the inner wall of the track of the T-shaped track slider 103, a second lead screw 107 rotatably connected to the inner cavity of the first support rod 106, a second knob 108 sleeved at the end of the second lead screw 107, a telescopic column 109 fixedly installed on the top of the first support rod 106, a connecting block 110 fixedly installed on the top of the telescopic column 109, a third lead screw 111 rotatably connected to the inner cavity of the connecting block 110, a third knob 112 sleeved at the end of the third lead screw 111, and a connector clamping assembly 113 fixedly installed on the side wall of the connecting block 110.

[0028] The wire harness positioning mechanism 200 includes a support plate 201 fixedly mounted on the surface of the base plate 101, a rectangular groove 202 formed on the surface of the support plate 201, a wire harness clamping assembly 203 fixedly mounted on the side wall of the support plate 201, and a horizontal calibration assembly 204 fixedly mounted on the surface of the base plate 101.

[0029] Specifically, the connector clamping assembly 113 includes a lower connector clamp 113a fixedly installed on the side wall of the connector block 110, a first spiral rod 113b rotatably connected to the inner cavity of the lower connector clamp 113a, an upper connector clamp 113c used in conjunction with the lower connector clamp 113a via the first spiral rod 113b, and a spring 113d fixedly installed on the lower surface of the lower connector clamp 113a and the upper surface of the upper connector clamp 113c.

[0030] Furthermore, the mating ends of the connector lower clamp 113a and connector upper clamp 113c are both machined with semi-circular clamping grooves, and the inner walls of the grooves are provided with longitudinal anti-slip textures; rectangular insertion grooves are symmetrically opened on both sides of the clamping grooves, and silicone buffer pads are embedded in the grooves.

[0031] Preferably, the wire harness clamping assembly 203 includes a lower wire harness clamp 203a fixedly mounted on the side wall of the support plate 201, an upper wire harness clamp 203b slidably connected to the inner wall of the rectangular groove 202, a limiting block 203c fixedly mounted on the end of the upper wire harness clamp 203b, and a second spiral rod 203d rotatably connected to the inner cavities of the lower wire harness clamp 203a and the upper wire harness clamp 203b.

[0032] It should be noted that the mating ends of the wire harness lower clamp 203a and the wire harness lower clamp 203b are both machined with semi-circular clamping grooves, and the inner wall of the groove is provided with longitudinal anti-slip texture; rectangular insertion grooves are symmetrically opened on both sides of the clamping groove, and silicone buffer pads are embedded in the groove.

[0033] In use, rotating the first knob 105 causes the first lead screw 104 to move the T-shaped track slider 103 within the T-shaped groove 102, thereby adjusting the connector's position in the Z-axis direction. Rotating the second knob 108 causes the second lead screw 107 to rotate, moving the first support rod 106 within the track of the T-shaped track slider 103, thus adjusting the connector's position in the X-axis direction. Rotating the third knob 112 causes the third lead screw 111 to rotate, causing the connecting block 110 to move the connector clamping assembly 113 along the Y-axis direction, thus adjusting the connector's position in the Y-axis direction, thereby achieving X / Y / Z three-way adjustment. Rotating the first screw rod 113b causes the connector upper clamp 113c to move towards the connector lower clamp 113a, thereby clamping the connector. Rotating the second screw rod 203d causes the wire harness upper clamp 203b to slide downward within the rectangular groove 202 and move towards the wire harness lower clamp 203a, thereby clamping the wire harness.

[0034] In summary, precise adjustment of the connector in the Z-axis direction is achieved through the transitional engagement of the first knob 105, the first lead screw 104, the T-shaped track slider 103, and the T-shaped groove 102; precise movement in the X-axis direction is achieved through the transitional engagement of the second knob 108, the second lead screw 107, the first support rod 106, and the T-shaped track slider 103; and adjustment in the Y-axis direction is achieved by using the third knob 112 and the third lead screw 111 to drive the connecting block 110 and the connector clamping assembly 113. This achieves X / Y / Z three-way adjustment, allowing the connector to be flexibly adjusted to the optimal position according to welding requirements, improving adaptability to different welding scenarios and making it easier for operators to find the most suitable welding angle and position.

[0035] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0036] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0037] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A communication wire harness welding auxiliary device, characterized in that: include, The connector alignment mechanism (100) includes a base plate (101), a T-slot (102) formed on the surface of the base plate (101), a T-shaped track slider (103) slidably connected to the inner wall of the T-slot (102), a first lead screw (104) rotatably connected to the inner cavity of the T-shaped track slider (103), a first knob (105) sleeved on the end of the first lead screw (104), a first support rod (106) slidably connected to the inner wall of the track of the T-shaped track slider (103), and a knob rotatably connected to the first support rod (106). The second lead screw (107) inside the cavity, the second knob (108) sleeved on the end of the second lead screw (107), the telescopic column (109) fixedly installed on the top of the first support rod (106), the connecting block (110) fixedly installed on the top of the telescopic column (109), the third lead screw (111) rotatably connected to the cavity of the connecting block (110), the third knob (112) sleeved on the end of the third lead screw (111), and the connector clamping assembly (113) fixedly installed on the side wall of the connecting block (110). The wire harness positioning mechanism (200) includes a support plate (201) fixedly mounted on the surface of the base plate (101), a rectangular groove (202) formed on the surface of the support plate (201), a wire harness clamping assembly (203) fixedly mounted on the side wall of the support plate (201), and a horizontal calibration assembly (204) fixedly mounted on the surface of the base plate (101).

2. The communication wire harness welding auxiliary device according to claim 1, characterized in that: The connector clamping assembly (113) includes a lower connector clamp (113a) fixedly installed on the side wall of the connector block (110), a first helical rod (113b) rotatably connected to the inner cavity of the lower connector clamp (113a), an upper connector clamp (113c) used in conjunction with the lower connector clamp (113a) via the first helical rod (113b), and a spring (113d) fixedly installed on the lower surface of the lower connector clamp (113a) and the upper surface of the upper connector clamp (113c).

3. The communication wire harness welding auxiliary device according to claim 2, characterized in that: The wire harness clamping assembly (203) includes a lower wire harness clamp (203a) fixedly installed on the side wall of the support plate (201), an upper wire harness clamp (203b) slidably connected to the inner wall of the rectangular groove (202), a limiting block (203c) fixedly installed at the end of the upper wire harness clamp (203b), and a second spiral rod (203d) rotatably connected to the inner cavities of the lower wire harness clamp (203a) and the upper wire harness clamp (203b).

4. The communication wire harness welding auxiliary device according to claim 3, characterized in that: The horizontal calibration component (204) includes a telescopic rod (204a) fixedly installed on the surface of the base plate (101), a tightening head (204b) movably installed on the side wall of the telescopic rod (204a), and a level (204c) fixedly installed on the top of the telescopic rod (204a).

5. The communication wire harness welding auxiliary device according to claim 4, characterized in that: The bottom of the T-shaped track slider (103) is fixedly provided with a first boss, and the outline size of the boss and the T-shaped groove (102) form a transition fit to ensure that the T-shaped track slider (103) moves accurately along the T-shaped groove (102).

6. The communication wire harness welding auxiliary device according to claim 5, characterized in that: The bottom of the first support rod (106) is fixedly provided with a second boss. The outline size of the boss and the inner cavity of the T-shaped track slider (103) form a transition fit to ensure that the first support rod (106) moves accurately along the track of the T-shaped track slider (103).

7. The communication wire harness welding auxiliary device according to claim 6, characterized in that: The top sidewall of the first support rod (106) is provided with a protrusion. The protrusion has the same outline size as the connecting block (110). The protrusion and the connecting block (110) are used in conjunction with the third lead screw (111) to achieve axial movement.

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