A welding support for uniform welding

Abstract

The utility model discloses a kind of welding supports of uniform weld, it is related to automobile parts welding processing technical field, including pedestal support and adjusting frame, the both ends of pedestal support are horizontally connected and installed with adjusting frame, and the both ends of adjusting frame are vertically connected and installed with adjusting pile, and the top of adjusting pile is movably installed with adjusting member, and the top of adjusting member is movably installed with clamping member.The welding support of uniform weld, by being provided with pedestal support, adjusting frame, adjusting pile, the structure of three interoperations can be effectively realized X axial and Y axial sliding adjustment in horizontal direction, so as to be driven adjusting member and clamping member to adjust in a certain range according to the size of workpiece, to realize the clamping of workpiece lifting, while the structural setting of adjusting member and clamping member, the structure size of workpiece can be adapted within a certain adjustment range and be fine-tuned on structure, to guarantee the stability of workpiece welding processing.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts welding technology, specifically a welding bracket with uniform weld seams. Background Technology

[0002] Automotive parts welding is a process that uses heating or pressurization to join metal components together, ensuring structural strength and safety.

[0003] Welding brackets for automotive parts welding are mainly used to fix and adjust the position of the workpiece, ensuring that the workpiece is stable and the angle is adjustable during the welding process, so as to improve the processing accuracy and efficiency.

[0004] Conventional welding supports have certain limitations in use, such as limited adjustment range, insufficient clamping stability, and poor adaptability. These problems often cause the workpiece to shift or wobble during the welding process, thus affecting the uniformity of the weld and the overall processing quality. Utility Model Content

[0005] The purpose of this invention is to provide a welding support with uniform weld seams to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a welding support with uniform weld seam, comprising a base support and an adjusting frame. The adjusting frame is horizontally connected and installed at both ends of the base support, and the adjusting frame is vertically connected and installed at both ends of the adjusting frame. An adjusting component is movably installed on the top of the adjusting pile, and a clamping component is movably installed on the top of the adjusting component. The adjusting frame comprises a main frame body, a sliding groove, a limiting plate, a supporting sleeve, and an adjusting bolt. The front and rear surfaces of the main frame body are horizontally provided with sliding grooves, and the bottom of both ends of the main frame body are welded to the limiting plate. The lower end of the limiting plate is horizontally penetrated by the supporting sleeve, and the middle of the supporting sleeve is horizontally installed with an adjusting bolt.

[0007] Furthermore, the base support includes a stabilizing frame, an adjusting groove, and a fixing seat. The front and rear surfaces of the stabilizing frame are horizontally provided with adjusting grooves, and the bottom of both ends of the stabilizing frame are welded to fixing seats.

[0008] Furthermore, the fixed base has vertical holes for bolt installation at its four opposite corners, and the stabilizer and the fixed base are processed by multi-layer welding process. The main frame and the limiting plate are also processed by multi-layer welding process, and the limiting plate is clamped on the surface of the adjustment grooves on both sides of the stabilizer.

[0009] Furthermore, the adjusting pile includes a support pile, a docking seat, a guide plate, a stabilizing sleeve, and a positioning bolt. The top of the support pile is welded with a docking seat, and the bottom of the support pile is symmetrically and vertically welded with guide plates. The middle of the guide plate is horizontally penetrated by a stabilizing sleeve, and the inside of the stabilizing sleeve is horizontally penetrated by a positioning bolt.

[0010] Furthermore, the four opposite corners of the docking seat are vertically provided with holes for bolt installation, and the support pile, docking seat and guide plate are processed by multi-layer welding process, and the guide plate is clamped on the sliding groove surface on both sides of the main frame.

[0011] Furthermore, the adjusting component includes a damping hinge, a fastening bolt, and a swivel seat. The fastening bolt is horizontally installed through the axis of the damping hinge, and the swivel seat is movably installed at the top of the damping hinge, while the bottom of the damping hinge is movably installed at the top of the mating seat.

[0012] Furthermore, the clamping component includes a support plate, a fixing pile, an adjusting screw, and a clamping plate. The top end of the support plate is welded to the fixing pile, and the upper end of the fixing pile is threaded with an adjusting screw. The end of the adjusting screw near the vertical central axis of the support plate is connected to and installed with a clamping plate.

[0013] Furthermore, the top of the rotary seat is movably installed at the bottom center of the support plate, and the surfaces of the support plate, the fixed pile, and the clamping plate are all coated with anti-slip paint. Moreover, the support plate and the fixed pile are processed using a multi-layer welding process.

[0014] This utility model provides a welding support with uniform weld seams, which has the following beneficial effects: This utility model, through the combination of a base support, an adjusting frame, and adjusting piles, achieves precise positioning and clamping of the workpiece in three-dimensional space. The base support, as the foundation of the entire support system, provides a stable support platform. Its design takes into account the unevenness of the ground; the holes in the fixing seat allow for easy bolt fixation to the ground, ensuring the stability of the entire support system. Furthermore, the connections between the stabilizing frame and the fixing seat, between the main frame and the limiting plate, between the supporting piles, the docking seat, and the guide plate, and between the support plate and the fixing piles, all employ multi-layer welding processes, further enhancing the structural robustness and the uniformity of the welds. The design of the adjusting frame... Taking into account the adjustment needs of the workpiece in the horizontal direction, the adjusting pile can be slidably adjusted in the X-axis through the sliding groove on the main frame. The cooperation between the limiting plate and the support sleeve restricts the offset of the adjusting pile during the sliding process, ensuring the accuracy of the adjustment. In addition, the base support and the adjusting frame achieve stable adjustment of the adjusting pile in the Y-axis through the sliding cooperation of the limiting plate and the support sleeve and the locking effect of the adjusting bolt. This meets the adjustment needs of the workpiece at any position in the horizontal plane, greatly enhancing the flexibility and applicability of the welding support. This multi-level adjustment design allows the welding support to adapt to workpieces of different sizes and shapes within a certain range, providing great convenience for welding processing.

[0015] 2. This utility model, by incorporating an adjusting component and a clamping component, fully considers the workpiece's fine-tuning requirements in the vertical direction, as well as the stability and flexibility of the clamping component during workpiece fixation. Utilizing the structural mobility of the damping hinge, the adjusting component can be angularly adjusted within a certain range relative to the mating seat, and locked in place by a fastening bolt. This design not only enhances the workpiece's vertical positioning accuracy but also allows for minute angle adjustments during welding to adapt to different welding requirements. Simultaneously, the rotating seat allows the clamping component to be perpendicular to the adjusting component. Axial rotation further increases the workpiece's adjustment flexibility in three-dimensional space. The clamping components, through the combination of support plates, fixing posts, adjusting screws, and clamping plates, achieve stable clamping of the workpiece. The support plate, as the main support surface of the workpiece, has an anti-slip coating that enhances the workpiece's stability during clamping. The horizontal axial rotation of the adjusting screw and the cooperation of the clamping plates allow for precise adjustment of the clamping force according to the workpiece size, ensuring the stability of the workpiece and the welding quality during the welding process. This achieves precise positioning and stable clamping of the workpiece in three-dimensional space, providing an efficient and flexible solution for automotive parts welding processing. Attached Figure Description

[0016] Figure 1This is a schematic diagram of the axial side view of the main body of a welding bracket with uniform weld seam according to the present invention. Figure 2 This is a schematic diagram of the base support structure of a welding support with uniform weld seam according to the present invention. Figure 3 This is a three-dimensional structural diagram of an adjustment frame for a welding support with uniform weld seams according to the present invention. Figure 4 This is a three-dimensional structural diagram of an adjusting pile for a welding support with uniform weld seams according to the present invention. Figure 5 This is a three-dimensional structural diagram of an adjustment component for a welding support with uniform weld seams according to the present invention. Figure 6 This is a three-dimensional structural diagram of the clamping component of a welding bracket with uniform weld seam according to the present invention.

[0017] In the diagram: 1. Base support; 101. Stabilizer; 102. Adjustment groove; 103. Fixed seat; 2. Adjustment frame; 201. Main frame; 202. Sliding groove; 203. Limiting plate; 204. Support sleeve; 205. Adjustment bolt; 3. Adjustment pile; 301. Support pile; 302. Connecting seat; 303. Guide plate; 304. Stabilizer sleeve; 305. Positioning bolt; 4. Adjustment component; 401. Damping hinge; 402. Fastening bolt; 403. Rotary seat; 5. Clamping component; 501. Support plate; 502. Fixed pile; 503. Adjustment screw; 504. Clamping plate. Detailed Implementation

[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0019] like Figures 1 to 6As shown, a welding support with symmetrical weld seams includes a base support 1 and an adjusting frame 2. The adjusting frame 2 is horizontally connected and installed at both ends of the base support 1, and the adjusting frame 2 is vertically connected and installed at both ends of the adjusting frame 2. An adjusting component 4 is movably installed on the top of the adjusting component 3, and a clamping component 5 is movably installed on the top of the adjusting component 4. The adjusting frame 2 includes a main frame body 201, a sliding groove 202, a limiting plate 203, a support sleeve 204, and an adjusting bolt 205. The front and rear sides of the main frame body 201 are both horizontally provided with sliding grooves 202, and the bottom of both ends of the main frame body 201 are welded to the limiting plate 203. The lower end of the limiting plate 203 is horizontally connected to the base support 1. A support sleeve 204 is horizontally inserted through the base, and an adjusting bolt 205 is horizontally installed through the middle of the support sleeve 204. The base support 1 includes a stabilizing frame 101, an adjusting groove 102, and a fixing seat 103. The adjusting groove 102 is horizontally opened on the front and rear sides of the stabilizing frame 101, and the fixing seat 103 is welded to the bottom of both ends of the stabilizing frame 101. The fixing seat 103 has vertical holes for bolt installation at its four opposite corners. The stabilizing frame 101 and the fixing seat 103 are processed by multi-layer welding process. The main frame 201 and the limiting plate 203 are processed by multi-layer welding process, and the limiting plate 203 is clamped. On the surfaces of the adjustment grooves 102 on both sides of the stabilizer 101, the adjustment pile 3 includes a support pile 301, a docking seat 302, a guide plate 303, a stabilizing sleeve 304, and a positioning bolt 305. The docking seat 302 is welded to the top of the support pile 301, and the guide plate 303 is symmetrically and vertically welded to the bottom of the support pile 301. The stabilizing sleeve 304 is horizontally penetrated through the middle of the guide plate 303, and the positioning bolt 305 is horizontally penetrated inside the stabilizing sleeve 304. Holes for bolt installation are vertically opened at the four opposite corners of the docking seat 302, and the support pile 301, docking seat 302, and guide plate 303 are connected by multi-layer welding. The guide plate 303 is clamped and set on the surface of the sliding groove 202 on both sides of the main frame 201. Through the hole structure on the fixing seat 103, it can be easily fixed to the ground with bolts. Through the sliding groove 202 on the main frame 201, the adjusting pile 3 can be slidably adjusted in the X-axis. The cooperation between the limiting plate 203 and the support sleeve 204 restricts the displacement of the adjusting pile 3 during the sliding process. In addition, the base support 1 and the adjusting frame 2 achieve stable adjustment of the adjusting pile 3 in the Y-axis through the sliding cooperation between the limiting plate 203 and the support sleeve 204 and the locking effect of the adjusting bolt 205.

[0020] like Figures 1 to 6As shown, the adjusting component 4 includes a damping hinge 401, a fastening bolt 402, and a swivel seat 403. The fastening bolt 402 is horizontally installed through the axis of the damping hinge 401, and the swivel seat 403 is movably installed on the top of the damping hinge 401. The bottom of the damping hinge 401 is movably installed on the top of the docking seat 302. The clamping component 5 includes a support plate 501, a fixing post 502, an adjusting screw 503, and a clamping plate 504. The fixing post 502 is welded to one end of the top of the support plate 501, and the adjusting screw 503 is horizontally threaded onto the upper end of the fixing post 502. The end of the adjusting screw 503 near the vertical central axis of the support plate 501 is connected to the clamping plate 504. The top of the rotating seat 403, equipped with a clamping plate 504, is movably mounted on the bottom center of the support plate 501. The surfaces of the support plate 501, the fixing pile 502, and the clamping plate 504 are all coated with anti-slip paint. Furthermore, the support plate 501 and the fixing pile 502 are processed using a multi-layer welding process. Utilizing the structural mobility of the damping hinge 401, the adjusting component 4 can be adjusted by folding and flipping relative to the docking seat 302 within a certain range, and is locked by the fastening bolt 402. At the same time, the setting of the rotating seat 403 allows the clamping component 5 to rotate vertically relative to the adjusting component 4, further increasing the adjustment flexibility of the workpiece in three-dimensional space.

[0021] In summary, as Figures 1 to 6 As shown, the welded support with symmetrical weld seams is used by first fixing the base support 1 to the ground with bolts through the hole structure on the fixing seat 103 to ensure the stability of the entire support. Subsequently, according to the specific size and shape of the workpiece to be welded, the adjusting pile 3 is slidably adjusted in the X-axis by the sliding groove 202 on the adjusting frame 2. At the same time, the cooperation between the limiting plate 203 and the support sleeve 204 restricts the displacement of the adjusting pile 3 during the sliding process, ensuring the accuracy of the adjustment. Next, through the sliding fit between the limiting plate 203 and the support sleeve 204 between the base support 1 and the adjustment frame 2 inside the adjustment groove 102, and the locking effect of the adjustment bolt 205, the adjustment pile 3 is stably adjusted in the Y-axis direction, thereby meeting the adjustment requirements of the workpiece at any position in the horizontal plane. Subsequently, the adjusting pile 3 is structurally modified along the X-axis. Through the guide plate 303, stabilizing sleeve 304, and internally penetrating positioning bolt 305, the position of the adjusting pile 3 along the X-axis can be further locked, ensuring that no accidental displacement occurs during welding. This precise adjustment capability, combined with the previously mentioned stable adjustment along the Y-axis, enables the entire welding support to accurately position the workpiece in all directions within three-dimensional space, greatly improving the accuracy and efficiency of welding. After the horizontal adjustment is completed, the damping hinge 401 in the adjustment component 4 is used to adjust the angle of the adjustment component 4 within a certain range, and the horizontal axial rotation of the rotary seat 403 is coordinated to meet the fine adjustment requirements of the workpiece in the vertical direction. The damping hinge 401 is locked in place by the fastening bolt 402. Meanwhile, by adjusting the horizontal axial rotation of the lead screw 503 and cooperating with the clamping plate 504, the clamping component 5 allows for precise adjustment of the clamping force according to the workpiece size. Ultimately, through the above adjustment method, the workpiece is accurately positioned and firmly clamped in three-dimensional space, ensuring the stability of the workpiece and the welding quality during the welding process.

[0022] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A welding support with uniform weld seam, comprising a base support (1) and an adjustment frame (2), characterized in that: The base support (1) is horizontally connected to the two ends of the adjustment frame (2), and the two ends of the adjustment frame (2) are vertically connected to the adjustment pile (3). The top of the adjustment pile (3) is movably installed with the adjustment component (4), and the top of the adjustment component (4) is movably installed with the clamping component (5). The adjustment frame (2) includes a main frame (201), a sliding groove (202), a limiting plate (203), a support sleeve (204), and an adjustment bolt (205). The front and rear surfaces of the main frame (201) are horizontally provided with sliding grooves (202), and the bottom of both ends of the main frame (201) are welded to the limiting plate (203). The lower end of the limiting plate (203) is horizontally penetrated by the support sleeve (204), and the middle of the support sleeve (204) is horizontally installed with the adjustment bolt (205).

2. The welded support with symmetrical weld seams according to claim 1, characterized in that, The base support (1) includes a stabilizing frame (101), an adjusting groove (102) and a fixing seat (103). The adjusting groove (102) is horizontally opened on the front and rear surfaces of the stabilizing frame (101), and the fixing seat (103) is welded to the bottom of both ends of the stabilizing frame (101).

3. The welded support with symmetrical weld seams according to claim 2, characterized in that, The fixed base (103) has holes for bolt installation at its four opposite corners. The stabilizer (101) and the fixed base (103) are processed by multi-layer welding. The main frame (201) and the limiting plate (203) are processed by multi-layer welding. The limiting plate (203) is clamped on the surface of the adjustment groove (102) on both sides of the stabilizer (101).

4. The welded support with symmetrical weld seams according to claim 1, characterized in that, The adjusting pile (3) includes a support pile (301), a docking seat (302), a guide plate (303), a stabilizing sleeve (304), and a positioning bolt (305). The top of the support pile (301) is welded with the docking seat (302), and the bottom of the support pile (301) is symmetrically and vertically welded with the guide plate (303). The middle of the guide plate (303) is horizontally penetrated by the stabilizing sleeve (304), and the inside of the stabilizing sleeve (304) is horizontally penetrated by the positioning bolt (305).

5. A welded support with symmetrical weld seams according to claim 4, characterized in that, The docking seat (302) has holes for bolt installation at its four opposite corners. The support pile (301), docking seat (302), and guide plate (303) are processed by multi-layer welding. The guide plate (303) is clamped on the sliding groove (202) surface on both sides of the main frame (201).

6. A welding bracket with symmetrical weld seams according to claim 4, characterized in that, The adjusting component (4) includes a damping hinge (401), a fastening bolt (402), and a swivel seat (403). The fastening bolt (402) is horizontally installed through the axis of the damping hinge (401), and the swivel seat (403) is movably installed on the top of the damping hinge (401). The bottom of the damping hinge (401) is movably installed on the top of the docking seat (302).

7. A welded support with symmetrical weld seams according to claim 6, characterized in that, The clamping component (5) includes a support plate (501), a fixing pile (502), an adjusting screw (503), and a clamping plate (504). The top end of the support plate (501) is welded to the fixing pile (502), and the upper end of the fixing pile (502) is threaded with the adjusting screw (503). The end of the adjusting screw (503) near the vertical central axis of the support plate (501) is connected to the clamping plate (504).

8. A welding bracket with symmetrical weld seams according to claim 7, characterized in that, The top of the rotary seat (403) is movably installed at the bottom center of the support plate (501), and the surfaces of the support plate (501), the fixed pile (502) and the clamp plate (504) are all coated with anti-slip paint. Moreover, the support plate (501) and the fixed pile (502) are processed by multi-layer welding process.

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