Steel formwork production welding device
Patent Information
- Application Number
- CN202522131725.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-09
AI Technical Summary
在对钢模板进行焊接时，需要整齐的将横加强筋与纵加强筋焊接至钢模面板的一侧，期间不仅需要将横加强筋与纵加强筋排列整齐，还需要通过手扶横加强筋与纵加强筋保持稳定进行焊接，在排列横加强筋与纵加强筋的过程中需要焊接师傅亲自动手，无法通过焊接辅助人员的帮助，工作效率较低，而且在点焊固定时还需要单手扶正的同时还要遮挡强光，从而降低焊接质量
本实用新型，在需要将横加强筋与纵加强筋焊接于夹持固定架上时，首先将夹持固定架开设有横槽与纵槽的一侧朝上，然后依次将横加强筋、纵加强筋插接进入到横槽、纵槽的内部并固定，在这个过程中需要将下偶合槽与上偶合槽插接，从而确定纵加强筋与横加强筋在夹持固定架处的位置，提前进行准备提高工作效率。
Smart Images
Figure CN224713315U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel formwork production technology, and specifically relates to a steel formwork production welding device. Background Technology
[0002] Welding equipment plays a crucial role in the manufacturing process of steel formwork. Through precise welding techniques, this equipment ensures that the dimensions and strength of the formwork meet construction standards, especially important for high-rise buildings and other large-scale projects where the load-bearing capacity and stability of the formwork are paramount.
[0003] Problems with existing technology: When welding steel formwork, the horizontal and vertical reinforcing ribs need to be neatly welded to one side of the steel formwork panel. This process requires not only arranging the horizontal and vertical reinforcing ribs neatly, but also holding them by hand to maintain stability during welding. The welding operator must do this manually, without the help of welding assistants, resulting in low work efficiency. Furthermore, when spot welding, the operator must hold the formwork upright with one hand while shielding it from strong light, which reduces the welding quality. Utility Model Content
[0004] The purpose of this utility model is to provide a steel formwork production welding device that can fix the horizontal and vertical reinforcing ribs to the clamping and fixing frame in advance when it is necessary to weld the horizontal and vertical reinforcing ribs to the clamping and fixing frame. During welding, the clamping and fixing frame, as well as the horizontal and vertical reinforcing ribs, are placed on one side of the steel formwork panel, thereby improving work efficiency.
[0005] The specific technical solution adopted by this utility model is as follows: A steel formwork production welding device includes: a steel formwork panel, a steel formwork side plate provided on one outer periphery of the steel formwork panel, and transverse reinforcing ribs and longitudinal reinforcing ribs respectively provided in the middle position of the steel formwork side plate; The top of the horizontal and vertical reinforcing ribs is provided with a clamping and fixing frame, and the horizontal and vertical reinforcing ribs are arranged crosswise. The clamping and fixing frame is provided with a horizontal groove near the horizontal reinforcing rib, and a limiting hole is provided near the longitudinal reinforcing rib. The clamping and fixing frame is limited and fixed by the horizontal groove and the limiting hole to a pair of horizontal and longitudinal reinforcing ribs.
[0006] The transverse reinforcing rib has an upper coupling groove near the longitudinal reinforcing rib, and the longitudinal reinforcing rib has a lower coupling groove near the transverse reinforcing rib.
[0007] The upper coupling groove is located below the lower coupling groove, and the two are plugged together.
[0008] Limiting holes two are provided at both ends of the longitudinal stiffener, and limiting holes one are also provided near the clamping and fixing frame near the limiting holes two.
[0009] The limiting hole two and the limiting hole one are connected by a limiting pin.
[0010] One end of the limiting pin has a through hole, and a limiting ring is provided inside the through hole.
[0011] The other end of the limiting pin has a limiting groove, and a limiting cap is slidably installed inside the limiting groove. A spring is fixedly connected between the limiting cap and the limiting groove.
[0012] The clamping and fixing frame is widened near the horizontal groove.
[0013] The middle of the transverse groove is tapered up to the port.
[0014] The horizontal groove is rectangular from the middle to the bottom.
[0015] The technical effects achieved by this utility model are as follows: In this invention, when it is necessary to weld the horizontal and vertical reinforcing ribs onto the clamping and fixing frame, the side of the clamping and fixing frame with the horizontal and vertical grooves facing upwards is first placed. Then, the horizontal and vertical reinforcing ribs are inserted into the horizontal and vertical grooves in sequence and fixed. During this process, the lower coupling groove and the upper coupling groove need to be inserted to determine the position of the vertical and horizontal reinforcing ribs at the clamping and fixing frame, thus improving work efficiency by preparing in advance.
[0016] In this invention, when welding is required, the clamping and fixing frame and the fixed horizontal and vertical reinforcing ribs are rotated 180° and then placed on one side of the steel mold panel for welding. At this time, it is no longer necessary to hold the welding by hand, and the widened design of the horizontal groove can make the horizontal reinforcing ribs more stable. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the appearance structure of this utility model; Figure 2 This is a schematic diagram of the structure of the steel mold panel and the clamping and fixing frame in this utility model; Figure 3 This is a schematic diagram of the separate longitudinal and transverse reinforcing ribs structure in this utility model; Figure 4 This is an enlarged schematic diagram of the structure at the end of the clamping and fixing frame in this utility model; Figure 5 This is a cross-sectional view of the limiting pin in this utility model.
[0018] The attached diagram lists the components represented by each number as follows: 1. Steel mold panel; 2. Steel mold side plate; 3. Clamping and fixing frame; 4. Horizontal reinforcing rib; 5. Longitudinal reinforcing rib; 301. Limiting hole one; 302. Limiting pin; 303. Longitudinal groove; 304. Horizontal groove; 305. Limiting cap; 501. Limiting hole two; 502. Lower coupling groove; 503. Upper coupling groove. Detailed Implementation
[0019] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0020] like Figure 1 As shown, a steel formwork production welding device includes: a steel formwork panel 1, a steel formwork side plate 2 provided on one side periphery of the steel formwork panel 1, and transverse reinforcing ribs 4 and longitudinal reinforcing ribs 5 respectively provided in the middle position of the steel formwork side plate 2.
[0021] Most existing steel formwork is connected by welding the steel formwork panel 1 to the steel formwork side plate 2, horizontal stiffeners 4, and longitudinal stiffeners 5. The horizontal stiffeners 4 and longitudinal stiffeners 5 are used to provide structural strength for the steel formwork panel 1 and the steel formwork side plate 2 and increase their service life. Therefore, the horizontal stiffeners 4 and longitudinal stiffeners 5 need to be arranged in a uniform array.
[0022] See attached document Figure 2 - Figure 4 A clamping and fixing frame 3 is provided at the top of the horizontal reinforcing rib 4 and the vertical reinforcing rib 5, and the horizontal reinforcing rib 4 and the vertical reinforcing rib 5 are arranged intersectingly; a horizontal groove 304 is provided near the horizontal reinforcing rib 4, and a limiting hole 301 is provided near the vertical reinforcing rib 5. The clamping and fixing frame 3 limits and fixes the horizontal reinforcing rib 4 and the vertical reinforcing rib 5 through the horizontal groove 304 and the limiting hole 301; an upper coupling groove 503 is opened near the horizontal reinforcing rib 4 near the vertical reinforcing rib 5, and a lower coupling groove 502 is opened near the vertical reinforcing rib 5 near the horizontal reinforcing rib 4; the upper coupling groove 503 is located below the lower coupling groove 502, and the two are inserted and connected.
[0023] According to the above structure, when it is necessary to weld the transverse reinforcing rib 4 and the longitudinal reinforcing rib 5 to the clamping and fixing frame 3, firstly, the side of the clamping and fixing frame 3 with the transverse groove 304 and the longitudinal groove 303 is facing upward. Then, the transverse reinforcing rib 4 is first inserted into the interior of the transverse groove 304, and then the longitudinal reinforcing rib 5 is inserted into the interior of the longitudinal groove 303. During this process, the lower coupling groove 502 and the upper coupling groove 503 need to be inserted to determine the position of the longitudinal reinforcing rib 5 and the transverse reinforcing rib 4 at the clamping and fixing frame 3.
[0024] See attached document Figure 4 - Figure 5 Limiting holes 501 are provided at both ends of the longitudinal reinforcing rib 5. Limiting holes 301 are also provided at the position of the clamping and fixing bracket 3 near the limiting holes 501. Limiting pins 302 pass through the interior of limiting holes 501 and 301. One end of the limiting pin 302 is provided with a through hole, and a limiting ring is provided inside the through hole. The other end of the limiting pin 302 is provided with a limiting groove, and a limiting cap 305 is slidably installed inside the limiting groove. A spring is fixedly connected between the limiting cap 305 and the limiting groove.
[0025] According to the above structure, after the longitudinal stiffener 5 and the transverse stiffener 4 are placed, the limiting hole 2 501 opened at both ends of the longitudinal stiffener 5 will overlap with the limiting hole 1 301 at the clamping and fixing frame 3. At this time, the limiting pin 302 passes through the limiting hole 1 301 and the limiting hole 2 501 to connect the longitudinal stiffener 5 and the clamping and fixing frame 3, thereby limiting the longitudinal stiffener 5. Finally, the clamping and fixing frame 3, the transverse stiffener 4 and the longitudinal stiffener 5 are flipped over. When it is necessary to weld the transverse stiffener 4 and the longitudinal stiffener 5 to the steel mold panel 1, they can be picked up and placed on one side of the steel mold panel 1 for welding, thereby improving work efficiency and eliminating the need for hand support during welding. When the limiting pin 302 is inserted into the inside of the limiting hole 301 and the limiting hole 501, one end of the limiting pin 302 is limited by the limiting ring, and the other end is limited by the limiting cap 305. When the limiting pin 302 is inserted, the limiting cap 305 enters the groove under the action of external force, so that the limiting pin 302 can be limited.
[0026] See attached document Figure 4 The clamping and fixing bracket 3 is widened near the horizontal groove 304; the middle part of the horizontal groove 304 to the port is set as conical; the middle part of the horizontal groove 304 to the bottom is set as rectangular.
[0027] According to the above structure, the widening design of the transverse groove 304 can make the transverse reinforcing rib 4 more stable. The middle part of the transverse groove 304 to the port is set as a cone to facilitate the insertion of the transverse reinforcing rib 4. The middle part of the transverse groove 304 to the bottom is set as a rectangle. The rectangle can more stably clamp the transverse reinforcing rib 4 to prevent it from moving.
[0028] The working principle of this utility model is as follows: When it is necessary to weld the horizontal reinforcing rib 4 and the vertical reinforcing rib 5 onto the clamping and fixing frame 3, firstly, the side of the clamping and fixing frame 3 with the horizontal groove 304 and the vertical groove 303 is facing upwards. Then, the horizontal reinforcing rib 4 is first inserted into the interior of the horizontal groove 304, and then the vertical reinforcing rib 5 is inserted into the interior of the vertical groove 303. During this process, the lower coupling groove 502 and the upper coupling groove 503 need to be inserted. At this time, the limiting pin 302 passes through the limiting hole 1 301 and the limiting hole 2 501 to connect the vertical reinforcing rib 5 to the clamping and fixing frame 3, thereby limiting the vertical reinforcing rib 5. Finally, the clamping and fixing frame 3, the horizontal reinforcing rib 4 and the vertical reinforcing rib 5 are flipped over. When it is necessary to weld the horizontal reinforcing rib 4 and the vertical reinforcing rib 5 to the steel mold panel 1, they can be directly picked up and placed into one side of the steel mold panel 1 for welding, thereby increasing work efficiency and eliminating the need for hand support during welding.
[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A steel formwork production welding device, comprising a steel formwork panel (1), wherein a steel formwork side plate (2) is provided on one outer periphery of the steel formwork panel (1), and transverse reinforcing ribs (4) are provided transversely at the middle position of the steel formwork side plate (2), and longitudinal reinforcing ribs (5) are provided longitudinally, characterized in that: The top of the horizontal reinforcing rib (4) and the vertical reinforcing rib (5) are provided with clamping and fixing frames (3), and the horizontal reinforcing rib (4) and the vertical reinforcing rib (5) are arranged crosswise. The clamping and fixing frame (3) is provided with a transverse groove (304) near the transverse reinforcing rib (4), and a limit hole (301) is provided near the longitudinal reinforcing rib (5). The clamping and fixing frame (3) limits and fixes the transverse reinforcing rib (4) and the longitudinal reinforcing rib (5) through the transverse groove (304) and the limit hole (301).
2. The welding apparatus according to claim 1, characterized in that: The transverse reinforcing rib (4) has an upper coupling groove (503) near the longitudinal reinforcing rib (5), and the longitudinal reinforcing rib (5) has a lower coupling groove (502) near the transverse reinforcing rib (4).
3. The welding apparatus according to claim 2, characterized in that: The upper coupling groove (503) is located below the lower coupling groove (502), and the two are connected by insertion.
4. The welding apparatus according to claim 1, characterized in that: Limiting holes 2 (501) are provided at both ends of the longitudinal reinforcing rib (5), and limiting holes 1 (301) are also provided at the position of the clamping and fixing frame (3) near the limiting hole 2 (501).
5. The welding apparatus according to claim 4, characterized in that: The limiting hole 2 (501) and the limiting hole 1 (301) are connected by a limiting pin (302).
6. The welding apparatus according to claim 5, characterized in that: One end of the limiting pin (302) has a through hole, and a limiting ring is provided inside the through hole.
7. The welding apparatus according to claim 5, characterized in that: The other end of the limiting pin (302) has a limiting groove, and a limiting cap (305) is slidably installed inside the limiting groove. A spring is fixedly connected between the limiting cap (305) and the limiting groove.
8. The welding apparatus according to claim 1, characterized in that: The clamping and fixing frame (3) is widened near the transverse groove (304).
9. The welding apparatus according to claim 1, characterized in that: The transverse groove (304) is tapered from the middle to the port.
10. The welding apparatus according to claim 1, characterized in that: The transverse groove (304) is rectangular from the middle to the bottom.