A fault detection mobile device for a numerical control machine tool

Abstract

The utility model relates to numerical control machine tool fault detection technical field, specifically disclose a kind of fault detection mobile device for numerical control machine tool, including bottom plate, the upside of bottom plate is provided with support plate by lifting mechanism, the outer wall of support plate is provided with visual inspection camera by adjusting mechanism, the adjusting mechanism includes the electric slide rail of installation in the outer wall of support plate, the outer wall sliding connection of electric slide rail has slide, the outer wall of slide is penetrated and is rotatably connected with sleeve through bearing, the inner wall sliding connection of sleeve has hex prism axle, the outer wall of slide is equipped with second electric pushrod, the output end of second electric pushrod is fixedly connected with first mounting plate, the one end of hex prism axle is rotatably connected with first mounting plate through bearing, through multiple degrees of freedom collaborative adjusting mechanism, visual inspection camera space omni-directional pose accurate control is realized, completely eliminates numerical control machine tool detection blind area, significantly improves the automation degree and accuracy of fault detection.

Description

Technical Field

[0001] This utility model relates to the field of CNC machine tool fault detection technology, and specifically discloses a mobile fault detection device for CNC machine tools. Background Technology

[0002] CNC machine tools, short for numerical control machine tools, are automated machine tools equipped with a program control system. A CNC machine tool fault detection mobile device is a device used to detect fault points in CNC machine tools through mobile detection. As core equipment in modern manufacturing, the operating status of CNC machine tools directly affects machining accuracy and production efficiency. Therefore, real-time and accurate fault detection and health status monitoring of CNC machine tools are crucial.

[0003] Existing motion detection devices are mostly limited in function, typically only capable of simple movement or adjustment of a few degrees of freedom, making it difficult to simultaneously meet the needs of large-scale movement and fine multi-angle adjustment at the end. Therefore, a fault detection motion device for CNC machine tools is needed to solve this problem. Utility Model Content

[0004] This invention proposes a fault detection mobile device for CNC machine tools. Through a multi-degree-of-freedom collaborative adjustment mechanism, it achieves precise omnidirectional spatial pose control of the visual inspection camera, completely eliminating the blind spot of CNC machine tool detection and significantly improving the automation and accuracy of fault detection.

[0005] This utility model is implemented as follows: a fault detection mobile device for CNC machine tools includes a base plate. A support plate is provided on the upper side of the base plate via a lifting mechanism. A vision inspection camera is provided on the outer wall of the support plate via an adjustment mechanism. The adjustment mechanism includes an electric slide rail mounted on the outer wall of the support plate. A slide frame is slidably connected to the outer wall of the electric slide rail. A sleeve is rotatably connected to the outer wall of the slide frame via a bearing. A hexagonal shaft is slidably connected to the inner wall of the sleeve. A second electric push rod is mounted on the outer wall of the slide frame. A first mounting plate is fixedly connected to the output end of the second electric push rod. One end of the hexagonal shaft is rotatably connected to the first mounting plate via a bearing. A gantry frame is fixedly connected to the other end of the hexagonal shaft. A rotating block is rotatably connected to the inner wall of the gantry frame via a rotating shaft. A second servo motor with its output end fixedly connected to the rotating block is mounted on the outer wall of the gantry frame. A second mounting plate is fixedly connected to the outer wall of the rotating block. The vision inspection camera is mounted on the outer wall of the second mounting plate.

[0006] In a preferred embodiment of the fault detection mobile device for CNC machine tools according to this utility model, a first servo motor is installed on the outer wall of the slide, the output end of the first servo motor passes through the slide and is fixedly connected to a first synchronous pulley, and a second synchronous pulley is fixedly connected to the outer wall of the sleeve, and the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt drive.

[0007] As a preferred embodiment of the fault detection mobile device for CNC machine tools according to this utility model, the lifting mechanism includes a first electric push rod installed on the upper surface of the base plate, and the output end of the first electric push rod is fixedly connected to the support plate.

[0008] As a preferred embodiment of the fault detection moving device for CNC machine tools of this utility model, the upper end face of the base plate is fixedly connected to two symmetrically distributed limiting rods, and the lower end face of the support plate is fixedly connected to two limiting cylinders that are slidably connected to the limiting rods.

[0009] In a preferred embodiment of the fault detection mobile device for CNC machine tools according to this utility model, the first electric push rod, the electric slide rail, the second electric push rod, the first servo motor, the vision inspection camera, and the second servo motor are all electrically connected to an external controller.

[0010] In a preferred embodiment of the fault detection moving device for CNC machine tools according to this utility model, the sliding connection section between the hexagonal shaft and the sleeve is hexagonal, and the axis of the second electric push rod is parallel to the axis of the hexagonal shaft.

[0011] The beneficial effects of this utility model are:

[0012] 1. This utility model integrates a multi-degree-of-freedom coordinated motion mechanism, including lifting, horizontal movement, radial extension, horizontal rotation, and pitch adjustment, to achieve flexible and precise positioning of the visual inspection camera in all directions and from multiple angles within space. This greatly expands the inspection coverage and effectively eliminates visual blind spots when inspecting the complex internal structure and confined spaces of CNC machine tools.

[0013] 2. The drive and transmission scheme consists of electric actuators, servo motors, synchronous belt drives, and a hexagonal shaft anti-rotation structure. Each actuator responds quickly, controls precisely, and their movements do not interfere with each other, ensuring the stability and reliability of the visual inspection camera's pose adjustment and significantly improving the efficiency and accuracy of automatic fault detection in CNC machine tools. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0015] Figure 1 This is an overall structural diagram of a fault detection mobile device for CNC machine tools according to the present invention.

[0016] Figure 2 This is a front sectional view of a fault detection mobile device for CNC machine tools according to this utility model.

[0017] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle.

[0018] Figure 4 This utility model Figure 1 Enlarged view of point B in the middle.

[0019] The markings in the diagram are: 1. Base plate; 2. Support plate; 3. First electric actuator; 4. Electric slide rail; 5. Carriage; 6. Second electric actuator; 7. First mounting plate; 8. Hexagonal shaft; 9. Sleeve; 10. First servo motor; 11. First synchronous pulley; 12. Second synchronous pulley; 13. Gantry frame; 14. Rotating block; 15. Second mounting plate; 16. Vision inspection camera; 17. Second servo motor; 18. Limit rod; 19. Limit cylinder. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0021] Please see Figure 1-4 A fault detection mobile device for CNC machine tools includes a base plate 1. A support plate 2 is mounted on the upper side of the base plate 1 via a lifting mechanism. A vision inspection camera 16 is mounted on the outer wall of the support plate 2 via an adjustment mechanism. The adjustment mechanism includes an electric slide rail 4 mounted on the outer wall of the support plate 2. A slide frame 5 is slidably connected to the outer wall of the electric slide rail 4. A sleeve 9 is rotatably connected to the outer wall of the slide frame 5 via a bearing. A hexagonal shaft 8 is slidably connected to the inner wall of the sleeve 9. A second electric push rod 6 is mounted on the outer wall of the slide frame 5. A first mounting plate 7 is fixedly connected to the output end of the second electric push rod 6. One end of the hexagonal shaft 8 is rotatably connected to the first mounting plate 7 via a bearing. The other end of the hexagonal shaft 8 is fixedly connected to a portal frame 13. A rotating block 14 is rotatably connected to the inner wall of the portal frame 13 via a rotating shaft. A second servo motor 17 is mounted on the outer wall of the portal frame 13, with its output end fixedly connected to the rotating block 14. A second mounting plate 15 is fixedly connected to the outer wall of the rotating block 14. The vision inspection camera 16 is mounted on the outer wall of the second mounting plate 15.

[0022] In this embodiment: the height of the visual inspection camera 16 can be adjusted by the lifting mechanism. The electric slide rail 4 is activated, causing the slide 5 to move back and forth, which in turn causes the visual inspection camera 16 to move back and forth, facilitating adjustment of its position. The second electric push rod 6 is activated, causing the first mounting plate 7 to move left and right, which in turn causes the hexagonal shaft 8 to move left and right, further causing the visual inspection camera 16 to move left and right, thus adjusting its position. The second servo motor 17 is activated, causing the rotating block 14 to rotate, thus adjusting the horizontal angle of the visual inspection camera 16. The sleeve 9 is rotated, causing the hexagonal shaft 8 to rotate, thus adjusting the pitch angle of the visual inspection camera 16. This invention allows for flexible adjustment of the position and angle of the visual inspection camera 16, reducing blind spots and effectively improving the coverage and accuracy of fault detection.

[0023] As a technical optimization of this utility model, a first servo motor 10 is installed on the outer wall of the slide 5. The output end of the first servo motor 10 passes through the slide 5 and is fixedly connected to a first synchronous pulley 11. A second synchronous pulley 12 is fixedly connected to the outer wall of the sleeve 9. The first synchronous pulley 11 and the second synchronous pulley 12 are connected by a synchronous belt drive.

[0024] In this embodiment: the first servo motor 10 is started, the first servo motor 10 drives the first synchronous pulley 11 to rotate, and then drives the second synchronous pulley 12 to rotate through the synchronous belt. The second synchronous pulley 12 further drives the sleeve 9 to rotate, thereby facilitating the adjustment of the pitch angle of the visual inspection camera 16.

[0025] As a technical optimization of this utility model, the lifting mechanism includes a first electric push rod 3 installed on the upper surface of the base plate 1, and the output end of the first electric push rod 3 is fixedly connected to the support plate 2.

[0026] In this embodiment: the first electric actuator 3 is activated, and the first electric actuator 3 drives the support plate 2 to move up and down, thereby facilitating the adjustment of the height of the visual inspection camera 16.

[0027] As a technical optimization of this utility model, two symmetrically distributed limiting rods 18 are fixedly connected to the upper end face of the base plate 1, and two limiting cylinders 19 that are slidably connected to the limiting rods 18 are fixedly connected to the lower end face of the support plate 2.

[0028] In this embodiment, the limiting rod 18 and the limiting cylinder 19 facilitate the limiting of the support plate 2, so that the support plate 2 moves up and down stably.

[0029] As a technical optimization of this utility model, the first electric push rod 3, the electric slide rail 4, the second electric push rod 6, the first servo motor 10, the vision inspection camera 16, and the second servo motor 17 are all electrically connected to an external controller.

[0030] In this embodiment, the controller facilitates the normal operation of the first electric actuator 3, the electric slide rail 4, the second electric actuator 6, the first servo motor 10, the vision inspection camera 16, and the second servo motor 17.

[0031] As a technical optimization of this utility model, the sliding connection section between the hexagonal shaft 8 and the sleeve 9 is hexagonal, and the axis of the second electric push rod 6 is parallel to the axis of the hexagonal shaft 8.

[0032] In this embodiment: by setting the sliding connection section between the hexagonal shaft 8 and the sleeve 9 to a hexagonal shape, the hexagonal shaft 8 is prevented from rotating inside the sleeve 9. The axis of the second electric actuator 6 is set parallel to the axis of the hexagonal shaft 8, which facilitates the sliding of the hexagonal shaft 8 inside the sleeve 9.

[0033] The working principle and usage process of this utility model are as follows: Activating the first electric actuator 3 causes the support plate 2 to move up and down, facilitating the adjustment of the height of the visual inspection camera 16. Activating the electric slide rail 4 causes the carriage 5 to move back and forth, which in turn causes the visual inspection camera 16 to move back and forth, facilitating the adjustment of its position. Activating the second electric actuator 6 causes the first mounting plate 7 to move left and right, which in turn causes the hexagonal shaft 8 to move left and right. The hexagonal shaft 8 further causes the visual inspection camera 16 to move left and right, thus adjusting its left and right position. The second servo motor 17 is started, which drives the rotating block 14 to rotate, thereby adjusting the horizontal angle of the visual inspection camera 16. The first servo motor 10 is started, which drives the first synchronous pulley 11 to rotate, which in turn drives the second synchronous pulley 12 to rotate via the synchronous belt. The second synchronous pulley 12 further drives the sleeve 9 to rotate, which in turn drives the hexagonal shaft 8 to rotate, thereby adjusting the pitch angle of the visual inspection camera 16. This utility model can flexibly adjust the position and angle of the visual inspection camera 16, reduce the detection blind zone, and effectively improve the coverage and accuracy of fault detection.

[0034] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A fault detection mobile device for CNC machine tools, comprising a base plate (1), a support plate (2) being provided on the upper side of the base plate (1) via a lifting mechanism, and a visual inspection camera (16) being provided on the outer wall of the support plate (2) via an adjustment mechanism, characterized in that: The adjustment mechanism includes an electric slide rail (4) mounted on the outer wall of the support plate (2). A slide frame (5) is slidably connected to the outer wall of the electric slide rail (4). A sleeve (9) is rotatably connected to the outer wall of the slide frame (5) through a bearing. A hexagonal shaft (8) is slidably connected to the inner wall of the sleeve (9). A second electric push rod (6) is mounted on the outer wall of the slide frame (5). A first mounting plate (7) is fixedly connected to the output end of the second electric push rod (6). One end of the hexagonal shaft (8) is connected to a shaft. The first mounting plate (7) is rotatably connected to the hexagonal shaft (8). The other end of the hexagonal shaft (8) is fixedly connected to a gantry frame (13). The inner wall of the gantry frame (13) is rotatably connected to a rotating block (14) via a rotating shaft. The outer wall of the gantry frame (13) is equipped with a second servo motor (17) whose output end is fixedly connected to the rotating block (14). The outer wall of the rotating block (14) is fixedly connected to a second mounting plate (15). The visual inspection camera (16) is mounted on the outer wall of the second mounting plate (15).

2. The fault detection moving device for CNC machine tools according to claim 1, characterized in that: The outer wall of the slide (5) is equipped with a first servo motor (10). The output end of the first servo motor (10) passes through the slide (5) and is fixedly connected to a first synchronous pulley (11). The outer wall of the sleeve (9) is fixedly connected to a second synchronous pulley (12). The first synchronous pulley (11) and the second synchronous pulley (12) are connected by a synchronous belt drive.

3. The fault detection moving device for CNC machine tools according to claim 2, characterized in that: The lifting mechanism includes a first electric push rod (3) installed on the upper surface of the base plate (1), and the output end of the first electric push rod (3) is fixedly connected to the support plate (2).

4. The fault detection moving device for CNC machine tools according to claim 1, characterized in that: The upper end face of the base plate (1) is fixedly connected to two symmetrically distributed limiting rods (18), and the lower end face of the support plate (2) is fixedly connected to two limiting cylinders (19) that are slidably connected to the limiting rods (18).

5. A fault detection moving device for CNC machine tools according to claim 3, characterized in that: The first electric push rod (3), the electric slide rail (4), the second electric push rod (6), the first servo motor (10), the vision inspection camera (16), and the second servo motor (17) are all electrically connected to an external controller.

6. The fault detection moving device for CNC machine tools according to claim 1, characterized in that: The sliding connection section between the hexagonal shaft (8) and the sleeve (9) is hexagonal, and the axis of the second electric actuator (6) is parallel to the axis of the hexagonal shaft (8).

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