Insulating board detection clamping device
Patent Information
- Application Number
- CN202521857468.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0003]目前应用绝缘板检测的检测设备大多采用特制的定位工装将绝缘板固定在其中,当需要检测的绝缘板工件尺寸发生变化时,只能对定位工装进行更换才能对绝缘板进行固定,此方式不仅需要预制较多定位工装,导致使用成本增加,而且当绝缘板工件的尺寸发生改变时,其与板材检测设备的高度难以及时调整,在效益化的工厂中会影响一定的生产效率
[0017]1、通过滑台与定位组件之间的装夹配合,使用者可快速地对绝缘板工件进行夹持定位,且整体使用方便,定位快速;同时通过设置的定位组件,使得使用者可在本申请的定位台上对多种绝缘板工件进行定位夹持,操作人员可以通过调整定位组件上的夹持形状来适应不同的绝缘板工件,减少了操作的复杂性和工作量,提高了使用的便捷性,同时本申请的定位台具备适应不同形状的绝缘板工件夹持,在使用中可以快速调整夹持形状,适应不同的绝缘板工件,减少了生产检测过程中的停机时间,操作人员可以更快地进行夹持位置的调整,提高生产效率。
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Figure CN224713724U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating board processing, and in particular to a clamping device for testing insulating boards. Background Technology
[0002] Insulated panel inspection and processing refers to a series of inspection and processing operations performed during the manufacturing and application of insulating panels (also known as insulating sheets, insulating boards, or insulating substrates) to ensure their quality, performance, and compliance with specific technical standards. Insulated panels are widely used in electrical equipment, electronic products, building materials, transportation vehicles, and other fields requiring electrical or thermal insulation.
[0003] Currently, most testing equipment for insulating boards uses specially designed positioning fixtures to fix the insulating boards in place. When the size of the insulating board workpiece to be tested changes, the positioning fixtures must be replaced to fix the insulating board. This method not only requires the prefabrication of a large number of positioning fixtures, leading to increased usage costs, but also makes it difficult to adjust the height of the insulating board workpiece relative to the board testing equipment in a timely manner when the size of the workpiece changes, which can affect production efficiency in a factory focused on efficiency.
[0004] Therefore, a clamping device for testing insulating boards is proposed to solve the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a clamping device for testing insulation boards. By quickly positioning the insulation board and adjusting its position, the testing equipment can quickly adapt to and test various types of insulation boards.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0007] A clamping device for testing insulating boards includes a positioning base;
[0008] Small cylinder seats are respectively provided at both ends of the positioning base; small cylinders are installed in both small cylinder seats, and the output ends of the two small cylinders are jointly supported by a slide table.
[0009] Two sets of positioning components are mounted on the slide; a slide groove is formed on the slide along its transverse direction, and a positive and negative threaded rod is rotatably installed in the slide groove;
[0010] The two sets of positioning components include positioning seats that slide on a slide table, with a positioning bolt post threadedly connected to the upper end of the positioning seat, a positioning wheel axle sleeved on the outside of the positioning bolt post, and a clamping seat provided at one end of the positioning bolt post.
[0011] Furthermore, both ends of the slide are equipped with deep groove ball bearings, and both ends of the positive and negative threaded rods are rotatably connected to the deep groove ball bearings respectively.
[0012] Furthermore, both ends of the positive and negative threaded rods extend through the deep groove ball bearings to the outside and are connected to a rotating handle, and a rubber sleeve is fitted on the outside of the rotating handle.
[0013] Furthermore, a slot is provided at the lower end of the positioning seat, and a sliding sleeve is provided in the slot. The sliding sleeve is threadedly engaged with the positive and negative threaded rods, and the two sliding sleeves are respectively engaged with one of the teeth of the positive and negative threaded rods.
[0014] Furthermore, several nuts are fitted around the outside of the positioning bolt column, and a groove is formed on the outer circumference of the positioning wheel shaft along its center.
[0015] Furthermore, both the clamping seat and the positioning bolt post are provided with screw holes. The clamping seat is detachably connected to the end of the positioning bolt post by a bolt. The opposing surfaces of the two clamping seats are provided with triangular slots.
[0016] In summary, this utility model has the following beneficial effects:
[0017] 1. Through the clamping and engagement between the slide table and the positioning component, the user can quickly clamp and position the insulating board workpiece. The overall operation is convenient and the positioning is fast. Simultaneously, the positioning component allows the user to clamp and position various insulating board workpieces on the positioning table of this application. Operators can adjust the clamping shape on the positioning component to adapt to different insulating board workpieces, reducing operational complexity and workload, and improving ease of use. Furthermore, the positioning table of this application is adaptable to clamping insulating board workpieces of different shapes, and the clamping shape can be quickly adjusted during use to adapt to different insulating board workpieces, reducing downtime during production and testing. Operators can adjust the clamping position more quickly, improving production efficiency.
[0018] 2. By using the small cylinder in the small cylinder seat 2 to lift and adjust the overall positioning component 4, the positioning component 4 of this application can be automatically lifted and adjusted by the cylinder, thereby improving the positioning accuracy and stability of the insulation plate during the detection process, and reducing the tedious and repetitive actions of manual adjustment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall installation structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the assembly structure of the positioning component of this utility model on the slide table;
[0021] Figure 3 This is a schematic diagram of the overall assembly structure of the positioning assembly of this utility model;
[0022] Figure 4 This is a schematic diagram of the disassembled and assembled slide structure of this utility model.
[0023] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Positioning base; 2. Small cylinder seat; 3. Slide table; 31. Slide groove; 32. Deep groove ball bearing; 33. Positive and negative threaded rod; 34. Rotating handle; 4. Positioning assembly; 41. Positioning seat; 42. Slide sleeve; 43. Positioning wheel axle; 44. Positioning bolt post; 45. Clamping seat; 46. Groove. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to the accompanying drawings.
[0025] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0026] First embodiment;
[0027] Reference Figure 1-4 As shown, this is a clamping device for detecting an insulating board in a preferred embodiment of the present invention, including a positioning base 1;
[0028] The positioning base 1 has small cylinder seats 2 at both ends; each of the two small cylinder seats 2 is equipped with a small cylinder, and the output ends of the two small cylinders are supported by a slide table 3.
[0029] Two sets of positioning components 4 are mounted on the slide table 3; a slide groove 31 is formed along the transverse direction of the slide table 3, and a positive and negative threaded rod 33 is rotatably installed in the slide groove 31.
[0030] The two sets of positioning components 4 include a positioning seat 41 that slides on the slide table 3. The upper end of the positioning seat 41 is threaded with a positioning bolt post 44. A positioning wheel shaft 43 is sleeved on the outside of the positioning bolt post 44. A clamping seat 45 is provided at one end of the positioning bolt post 44.
[0031] In this embodiment, through the clamping cooperation between the slide table 3 and the positioning component 4, the user can quickly clamp and position the insulating board workpiece, and the overall operation is convenient and the positioning is fast. At the same time, the positioning component 4 allows the user to position and clamp various insulating board workpieces on the positioning platform of this application. The operator can adjust the clamping shape on the positioning component 4 to adapt to different insulating board workpieces, reducing the complexity and workload of operation and improving the ease of use. In addition, the positioning platform of this application can accommodate insulating board workpieces of different shapes. During use, the clamping shape can be quickly adjusted to adapt to different insulating board workpieces, reducing downtime during production and testing. The operator can adjust the clamping position more quickly, improving production efficiency.
[0032] Furthermore, by using the small cylinder inside the small cylinder seat 2 to lift and adjust the overall positioning component 4, the positioning component 4 of this application can be automatically lifted and adjusted by the cylinder, thereby improving the positioning accuracy and stability of the insulation plate during the detection process and reducing the tedious and repetitive actions of manual adjustment.
[0033] Second embodiment;
[0034] Reference Figure 1-2 As shown, both ends of the slide groove 31 are equipped with deep groove ball bearings 32, and both ends of the positive and negative threaded rods 33 are rotatably connected to the deep groove ball bearings 32 respectively.
[0035] In this embodiment, the rotational connection between the positive and negative threaded rods 33 and the deep groove ball bearings 32 reduces frictional losses during transmission, thereby improving transmission efficiency and rotational stability. Simultaneously, the deep groove ball bearings 32 reduce vibration and oscillation, making transmission smoother and more reliable. Furthermore, the deep groove ball bearings 32 allow the positive and negative threaded rods 33 to withstand larger loads, enabling them to carry insulating board workpieces of varying masses.
[0036] Third embodiment;
[0037] Reference Figure 1-2 As shown, the two ends of the positive and negative threaded screw 33 extend through the deep groove ball bearing 32 to the outside and are connected to the rotating handle 34. The rotating handle 34 is fitted with a rubber sleeve.
[0038] In this embodiment, the user rotates the handle 34, which is connected to the forward and reverse threaded rod 33. This allows the forward and reverse threaded rod 33 to rotate synchronously with the handle 34. Meanwhile, the rubber sleeve on the outside of the handle 34 prevents the forward and reverse threaded rod 33 from rotating accurately due to oil on the user's hands.
[0039] Fourth embodiment;
[0040] Reference Figure 1-3 As shown, a slot is provided at the lower end of the positioning seat 41, and a sliding sleeve 42 is provided in the slot. The sliding sleeve 42 is threadedly engaged with the positive and negative threaded rod 33, and the two sliding sleeves 42 are respectively engaged with one of the teeth of the positive and negative threaded rod 33.
[0041] In this embodiment, by rotating the handle 34 to connect with the forward and reverse threaded rod 33, the forward and reverse threaded rod 33 is rotated. At this time, the two sliding sleeves 42 that mesh with the forward and reverse threaded rod 33 will move in opposite directions in a straight line within the stroke range of the forward and reverse threaded rod 33. Through the connection between the sliding sleeve 42 and the positioning seat 41, when the sliding sleeve 42 moves within the stroke range of the forward and reverse threaded rod 33, it can drive the two positioning seats 41 to move in opposite directions outside the forward and reverse threaded rod 33.
[0042] Fifth embodiment;
[0043] Reference Figure 1-3 As shown, several nuts are sleeved on the outside of the positioning bolt post 44, and a groove 46 is formed on the outer circumference of the positioning wheel shaft 43 along its center.
[0044] In this embodiment, when the user needs to fit the annular insulating plate workpiece onto the outside of the positioning wheel shaft 43, in order to prevent the size of the annular insulating plate workpiece from being larger than the size of the positioning wheel shaft 43, making it difficult for the insulating plate workpiece to be stably fitted onto the positioning wheel shaft 43, a suitable rubber ring can be placed in the groove 46 on the positioning wheel shaft 43 to fill the gap, thereby ensuring that the annular insulating plate workpiece is stably fitted onto the outside of the positioning wheel shaft 43.
[0045] Sixth embodiment;
[0046] Reference Figure 1-3 As shown, both the clamping seat 45 and the positioning bolt post 44 are provided with screw holes. The clamping seat 45 is detachably connected to the end of the positioning bolt post 44 by bolts. The opposing surfaces of the two clamping seats 45 are provided with triangular slots.
[0047] In this embodiment, when the user needs to position and clamp the annular insulating board workpiece, the user can use a tool to remove the bolts on the clamping seat 45. At this time, the clamping seat 45 can be removed from the positioning bolt post 44, thereby exposing the positioning wheel shaft 43 to the outside, making it easier for the user to place the annular insulating board workpiece on the two positioning wheel shafts 43. At the same time, the clamping seat 45 with the triangular slot provides more stable clamping and positioning when clamping the insulating board workpiece, and the insulating board workpiece is less likely to loosen.
[0048] Specific implementation process:
[0049] Step 1: When using this device, the user selects the insulating board workpiece to be inspected according to its shape and size. When the insulating board workpiece is a non-ring structure, it is placed between two clamping seats 45. Then, the user rotates the rotating handle 34, which is connected to the positive and negative threaded rods 33. This causes the positive and negative threaded rods 33 to rotate. At this time, the two sliding bushings 42 that mesh with the positive and negative threaded rods 33 will move in a straight line in opposite directions within the stroke range of the positive and negative threaded rods 33. This will drive the two positioning seats 41 to move in opposite directions until the two clamping seats 45 on the positioning seats 41 clamp and position the insulating board workpiece. At this time, the insulating board workpiece can be inspected.
[0050] Step 2: When the insulating board workpiece to be tested is ring-shaped, such as the wheel hub or steering wheel commonly found in insulating board workpieces, the user can remove the bolts on the clamping seat 45 to remove the clamping seat 45. Then, the ring-shaped insulating board workpiece is placed on the outside of the positioning wheel axle 43. Through the connection between the two positioning wheel axles 43, the user can rotate the positive and negative threaded screw 33 again to adjust the distance between the two positioning wheel axles 43 to adapt to the automotive insulating board workpiece. At this time, the insulating board workpiece can be clamped and positioned by the two positioning wheel axles 43. At the same time, in order to prevent the size of the ring-shaped insulating board workpiece from being larger than the size of the positioning wheel axle 43, making it difficult for the insulating board workpiece to be stably fitted with the positioning wheel axle 43, a suitable rubber ring can be placed in the groove 46 on the positioning wheel axle 43 to fill the gap, thereby ensuring that the ring-shaped insulating board workpiece is stably fitted on the outside of the positioning wheel axle 43.
[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
[0052] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
Claims
1. A clamping device for testing insulating boards, characterized in that: Including the positioning base (1); The positioning base (1) is provided with small cylinder seats (2) at both ends; small cylinders are installed in both small cylinder seats (2), and the output ends of the two small cylinders are supported by a slide (3). Two sets of positioning components (4) are mounted on the slide (3); a slide groove (31) is formed in the slide (3) along its transverse direction, and a positive and negative threaded rod (33) is rotatably provided in the slide groove (31). The two sets of positioning components (4) include a positioning seat (41) that slides on the slide (3). The upper end of the positioning seat (41) is threaded with a positioning bolt post (44). The positioning bolt post (44) is fitted with a positioning wheel shaft (43). One end of the positioning bolt post (44) is provided with a clamping seat (45).
2. The clamping device for testing insulating boards according to claim 1, characterized in that: Both ends of the slide groove (31) are equipped with deep groove ball bearings (32), and both ends of the positive and negative threaded rods (33) are rotatably connected to the deep groove ball bearings (32).
3. The clamping device for testing insulating boards according to claim 2, characterized in that: The two ends of the positive and negative threaded rod (33) extend through the deep groove ball bearing (32) to the outside and are connected to a rotating handle (34), and the rotating handle (34) is fitted with a rubber sleeve.
4. The clamping device for testing insulating boards according to claim 1, characterized in that: The lower end of the positioning seat (41) is provided with a slot, and a sliding sleeve (42) is provided in the slot. The sliding sleeve (42) is threadedly engaged with the positive and negative threaded rod (33), and the two sliding sleeves (42) are respectively engaged with one of the teeth of the positive and negative threaded rod (33).
5. The clamping device for testing insulating boards according to claim 1, characterized in that: The positioning bolt column (44) is fitted with several nuts on its outside, and the positioning wheel shaft (43) has a groove (46) on its outer circumference along its center.
6. The clamping device for testing insulating boards according to claim 1, characterized in that: Both the clamping seat (45) and the positioning bolt post (44) are provided with screw holes. The clamping seat (45) is detachably connected to the end of the positioning bolt post (44) by bolts. The opposing surfaces of the two clamping seats (45) are provided with triangular slots.