Multifunctional maintenance platform for die casting

Abstract

This utility model relates to a multifunctional maintenance platform for die casting, including a maintenance platform (1), a toolbox (2), and a cooling device. The maintenance platform has a liftable support (4) at its bottom, an anti-slip grating (11) on its top surface, and a protective railing (12) around its outer perimeter. The toolbox includes a box body (21) and multiple drawers (22) within it. The box body has an opening at the front, and its interior is divided into multiple storage cavities (211) for the drawers by multiple horizontally arranged support plates (23). Guide rails (24) are provided on the top surface of the support plates. The multiple drawers are slidably disposed in their corresponding storage cavities within the box body. Rollers (25) matching the guide rails are provided at the bottom of each drawer, and these rollers are slidably disposed within the guide rails. The cooling device is mounted on the maintenance platform via a support rod (31). This utility model can improve the maintenance efficiency of equipment in die casting workshops and prevent safety accidents.

Description

Technical Field

[0001] This utility model relates to a multi-functional maintenance platform for die casting, and more particularly to the structure of a multi-functional maintenance platform for die casting. Background Technology

[0002] Die casting is a metal casting process in which molten alloy is poured into a pressure chamber, filling the cavity of a mold at high speed, and then solidifying under pressure to form a casting. The die casting process takes place in a die casting workshop and typically requires die casting machines, temperature control equipment, die casting molds, mold temperature controllers, automatic feeders, melting furnaces, automatic molten alloy feeders, and various maintenance equipment. To ensure the yield rate of die castings, regular maintenance of all equipment and components is necessary to prevent equipment failures from affecting the quality of the die castings.

[0003] The die-casting workshop is quite cluttered due to the large number of machines and the need to store a large quantity of die-cast parts. Furthermore, maintenance tools lack designated storage cabinets, making them prone to loss and inconvenient to access, thus impacting maintenance efficiency. The lack of a dedicated maintenance platform necessitates temporary setups during equipment maintenance, further hindering efficiency and increasing the risk of accidents.

[0004] Furthermore, the die-casting workshop experiences high ambient temperatures due to the continuous high temperatures released by equipment such as melting furnaces and die-casting machines, as well as heat sources such as the vaporization of mold cooling water. This is especially problematic in summer, where high temperatures severely impact the efficiency of maintenance personnel. Current methods typically involve placing a temporary portable electric fan on one side during equipment maintenance. However, portable fans not only take up space but are also prone to tipping over, and the cables are susceptible to tripping accidents. Damaged cables can also pose a risk of electric shock.

[0005] The purpose of this utility model is to solve the problem that maintenance tools are easily lost or inconvenient to access when overhauling die-casting equipment in existing die-casting production. Summary of the Invention

[0006] To address the aforementioned problems, this utility model provides a multifunctional maintenance platform for die casting, comprising a maintenance bench 1, a toolbox 2, and a cooling device. The maintenance bench 1 has a liftable support 4 at its bottom, an anti-slip grating 11 on its top surface, and a protective railing 12 around its outer perimeter. The toolbox 2 includes a body 21 and multiple drawers 22 within the body 21. The body 21 has an opening at the front, and its interior is divided into multiple placement cavities 211 for accommodating the drawers 22 by multiple horizontally arranged support plates 23. Guide rails 24 are provided on the top surface of the support plates 23. The multiple drawers 22 are slidably disposed within their corresponding placement cavities 211 within the body 21. The bottom of each drawer 22 is equipped with rollers 25 that match the guide rails 24, and the rollers 25 are slidably disposed within the guide rails 24. The cooling device is mounted on the maintenance bench 1 via a support rod 31.

[0007] This invention improves maintenance efficiency by installing a maintenance platform 1 with a height-adjustable support 4 at its bottom, allowing the platform to be raised to a suitable height as needed. Anti-slip grating 11 and guardrails 12 are installed on the top surface of the platform 1 to enhance safety. A toolbox 2 with multiple drawers 22 inside the box 21 allows for the categorized storage and retrieval of tools, preventing loss or inconvenience due to disorganization. A cooling device is also included on the platform 1 to provide a comfortable working temperature for maintenance personnel, preventing the use of portable fans 3 which could occupy space and cause accidents. This invention solves the problems of lost and inconveniently accessible maintenance tools in current die-casting production processes.

[0008] Preferably, the bracket 4 includes a support base 41, a lifting cylinder 42, and multiple lifting legs 43. The support base 41 is plate-shaped and horizontally arranged. The lifting cylinder 42 is vertically arranged, with its cylinder body 421 fixedly connected to the support base 41 and its piston rod 422 fixedly connected to the support base 41. Each lifting leg 43 includes a positioning cylinder 431 and a sliding rod 432. The positioning cylinder 431 is vertically arranged, with its lower end fixedly mounted on the support base 41. The sliding rod 432 matches the positioning cylinder 431, with its lower end inserted into the positioning cylinder 431 from its upper end and its upper end fixedly connected to the inspection platform 1. The multiple lifting legs 43 are respectively arranged near the four corners of the support base 41.

[0009] By setting up a bracket 4, which includes a support base 41, a lifting cylinder 42, and multiple lifting legs 43, the support base 41 and the multiple lifting legs 43 can support the maintenance platform 1, improving the stability of the maintenance platform 1. The lifting legs 43 include a positioning cylinder 431 and a sliding rod 432, allowing the lifting legs 43 to extend and retract. The lifting cylinder 42 can control the raising and lowering of the maintenance platform 1, so that the maintenance platform 1 can be at different heights according to maintenance needs, facilitating equipment maintenance and improving maintenance efficiency.

[0010] Preferably, the support rod 31 includes a fixed cylinder 32, a lifting rod 33, and fasteners 34. The fixed cylinder 32 is a straight cylinder, vertically arranged, with its lower end fixedly mounted on the inspection platform 1. The upper outer wall has external threads, and the upper end has multiple slots 321 extending downwards from the end and penetrating the side wall. These slots 321 are evenly spaced along the circumference. The lifting rod 33 is a straight rod with a diameter matching the inner diameter of the fixed cylinder 32. The lower end of the lifting rod 33 is inserted into the fixed cylinder 32 from its upper end, and its upper end is fixedly connected to the cooling device. The fastener 34 is cylindrical and has a frustum-shaped fastening cavity that connects the two ends of the fastener 34. The diameter of the lower end of the fastening cavity is the same as the outer diameter of the fixed cylinder 32, and the diameter of the upper end of the fastening cavity is smaller than the outer diameter of the fixed cylinder 32 but larger than the outer diameter of the lifting rod 33. The inner wall of the fastening cavity is provided with an internal thread that matches the external thread. The fastener 34 is sleeved on the upper end of the fixed cylinder 32 to fix the fixed cylinder 32 and the lifting rod 33.

[0011] The support rod 31 includes a fixed cylinder 32, a lifting rod 33, and a fastener 34. The lifting rod 33 is inserted into the fixed cylinder 32 and fixed by the fastener 34. By rotating the fastener 34, the length of the support rod 31 can be adjusted, thereby adjusting the height of the cooling device according to the needs of the operator, improving the operator's comfort and thus improving work efficiency. When adjusting the height of the support rod 31, rotate the fastener 34 upwards to move the fastener 34 upwards, reducing the inward pressure on the fixed cylinder 32. The side wall at the upper end of the fixed cylinder 32 springs outwards, loosening the lifting rod 33. Then, move the lifting rod 33 to the appropriate height. Finally, tighten the fastener 34 downwards to move the fastener 34 downwards, increasing the inward pressure on the fixed cylinder 32. Under pressure, the side wall at the upper end of the fixed cylinder 32 contracts inwards, clamping the lifting rod 33 and fixing it.

[0012] Preferably, the box body 21 has three storage cavities 211 inside, and three drawers 22 are provided.

[0013] Preferably, each drawer 22 is provided with a tool slot 221, and the tool slots 221 in different drawers 22 have different sizes. By providing tool slots 221 in the drawers 22, and by providing tool slots 221 of different sizes in different drawers 22, various maintenance tools can be placed, which not only facilitates the placement of maintenance tools, but also makes them easy to retrieve, thereby improving maintenance efficiency.

[0014] Preferably, the cooling device is an electric fan 3. By using an electric fan 3 as the cooling device, not only is the structure simple, but it can also promote air circulation in the die-casting workshop and improve cooling efficiency.

[0015] Preferably, the system also includes a controller, which is electrically connected to the lifting cylinder 42 and the electric fan 3, and is used to control the electric fan 3 to stop operating when the maintenance platform 1 is raised or lowered. Providing a controller to stop the electric fan 3 when the maintenance platform 1 is raised or lowered can improve safety and prevent accidents.

[0016] Preferably, the bottom of the support base 41 is provided with casters 44. By providing casters 44 at the bottom of the support base 41, the maintenance platform can be moved quickly and easily. Attached Figure Description

[0017] Figure 1 Schematic diagram of the overall structure of the multi-functional maintenance platform for die casting; Figure 2 Schematic diagram of the upper structure of the multi-functional maintenance platform for die casting; Figure 3 Schematic diagram of the internal structure of the enclosure; Figure 4 Schematic diagram of the support rod structure.

[0018] In the diagram, 1. Inspection bench, 11. Anti-slip grille, 12. Guardrail, 2. Toolbox, 21. Box body, 211. Storage cavity, 22. Drawer, 221. Tool slot, 23. Support plate, 24. Guide rail, 25. Roller, 26. Handle, 3. Electric fan, 31. Support rod, 32. Fixing cylinder, 321. Strip opening, 33. Lifting rod, 34. Fastener, 4. Bracket, 41. Support base, 42. Lifting cylinder, 421. Cylinder body, 422. Piston rod, 43. Lifting leg, 431. Positioning cylinder, 432. Sliding rod, 44. Caster wheel, 5. Controller. Detailed Implementation

[0019] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0020] like Figure 1 and Figure 2 As shown, the multi-functional maintenance platform for die casting includes a maintenance table 1, a toolbox 2, a cooling device, and a controller 5.

[0021] The inspection platform 1 is a square flat plate. The top surface of the inspection platform 1 is covered with anti-slip grating 11, and a protective railing 12 is installed around the outer perimeter of the top surface. The bottom of the inspection platform 1 is equipped with a liftable support 4.

[0022] The support frame 4 includes a support base 41, a lifting cylinder 42, and four lifting legs 43. The support base 41 is a square flat plate, horizontally positioned. Casters 44 are installed at the bottom of the support base 41. The casters 44 at the bottom of the support base 41 facilitate the rapid movement of the maintenance platform.

[0023] The lifting cylinder 42 is vertically arranged. The cylinder body 421 of the lifting cylinder 42 is fixedly connected to the support base 41, and the piston rod 422 of the lifting cylinder 42 is fixedly connected to the support base 41.

[0024] The lifting leg 43 includes a positioning cylinder 431 and a sliding rod 432. The positioning cylinder 431 is vertically arranged, and its lower end is fixedly mounted on the support base 41. The sliding rod 432 matches the positioning cylinder 431, with its lower end inserted into the positioning cylinder 431 from the upper end, and its upper end fixedly connected to the inspection platform 1. The four lifting legs 43 are respectively arranged near the four corners of the support base 41.

[0025] Therefore, the support base 41 and multiple lifting legs 43 can support the maintenance platform 1, improving its stability. The lifting legs 43 include positioning cylinders 431 and sliding rods 432, allowing the lifting legs 43 to extend and retract. The lifting cylinder 42 can control the raising and lowering of the maintenance platform 1, enabling it to be at different heights according to maintenance needs, facilitating equipment maintenance and improving maintenance efficiency.

[0026] like Figure 1 and Figure 3 As shown, the toolbox 2 is located on the rear side of the inspection bench 1, including a box body 21 and three drawers 22 disposed inside the box body 21. The front side of the box body 21 is open, and the interior is divided into three placement cavities 211 for accommodating the drawers 22 by two horizontally arranged support plates 23.

[0027] The top surface of the support plate 23 is provided with guide rails 24 extending in the front-to-back direction. There are two guide rails 24, which are parallel to each other and maintain a certain distance.

[0028] Three drawers 22 are slidably disposed in the corresponding placement cavities 211 inside the box body 21.

[0029] The drawer 22 has a handle 26 on the front side and a roller 25 at the bottom that matches the guide rail 24. The roller 25 is slidably mounted in the guide rail 24, allowing the drawer 22 to slide along the guide rail 24 in the front and back directions.

[0030] Drawer 22 is equipped with tool slots 221, and the size of the tool slots 221 varies in different drawers 22. By setting the size of the tool slots 221 in different drawers 22, various maintenance tools can be placed, which not only facilitates the placement of maintenance tools, but also makes them easy to retrieve, thereby improving maintenance efficiency.

[0031] like Figure 1 and Figure 4 As shown, the cooling device is an electric fan 3, which is mounted on the inspection platform 1 via a support rod 31 and located at the rear of the inspection platform 1. Using an electric fan 3 as the cooling device not only simplifies the structure but also promotes air circulation within the die-casting workshop, thereby improving cooling efficiency.

[0032] The support rod 31 includes a fixed cylinder 32, a lifting rod 33, and a fastener 34. The fixed cylinder 32 is a straight cylinder, vertically arranged, with its lower end fixedly mounted on the inspection platform 1. The upper outer wall is provided with external threads, and the upper end is provided with multiple strip-shaped openings 321 extending downward from the end and penetrating the side wall. The multiple strip-shaped openings 321 are distributed at equal intervals along the circumference.

[0033] The lifting rod 33 is a straight rod with a diameter that matches the inner diameter of the fixed cylinder 32. The lower end of the lifting rod 33 is inserted into the fixed cylinder 32 from the upper end, and the upper end is fixedly connected to the cooling device.

[0034] The fastener 34 is cylindrical and has a frustum-shaped fastening cavity that connects the two ends of the fastener 34. The diameter of the lower end of the fastening cavity is the same as the outer diameter of the fixed cylinder 32, and the diameter of the upper end of the fastening cavity is smaller than the outer diameter of the fixed cylinder 32 but larger than the outer diameter of the lifting rod 33. The inner wall of the fastening cavity is provided with an internal thread that matches the external thread. The fastener 34 is sleeved on the upper end of the fixed cylinder 32 to fix the fixed cylinder 32 and the lifting rod 33.

[0035] The support rod 31 includes a fixed cylinder 32, a lifting rod 33, and a fastener 34. The lifting rod 33 is inserted into the fixed cylinder 32 and fixed by the fastener 34. By rotating the fastener 34, the length of the support rod 31 can be adjusted, thereby adjusting the height of the cooling device according to the needs of the operator, improving the operator's comfort, and thus improving work efficiency.

[0036] When adjusting the height of the support rod 31, rotate the fastener 34 upward to move the fastener 34 upward, which reduces the pressure on the fixed cylinder 32 inward. The side wall at the upper end of the fixed cylinder 32 springs outward, loosening the lifting rod 33. Then move the lifting rod 33 to a suitable height. Finally, tighten the fastener 34 downward to move the fastener 34 downward, which increases the pressure on the fixed cylinder 32 inward. The side wall at the upper end of the fixed cylinder 32 contracts inward under pressure, clamping the lifting rod 33 and fixing it.

[0037] The controller 5 is electrically connected to the lifting cylinder 42 and the electric fan 3. When the maintenance platform 1 is raised or lowered, the controller 5 controls the electric fan 3 to stop running. This improves the safety of the device and prevents accidents.

[0038] This utility model features a maintenance platform 1 with a height-adjustable support 4 at its bottom. This allows the platform to be raised to a suitable height as needed, improving maintenance efficiency. Anti-slip grating 11 and guardrails 12 are installed on the top surface of the platform 1 to enhance safety. A toolbox 2 with multiple drawers 22 inside the box 21 allows for the categorized storage and retrieval of tools, preventing loss or inconvenience due to disorganization and further improving efficiency. A cooling device on the platform 1 provides a comfortable working temperature for maintenance personnel, preventing the use of portable fans 3 which could occupy space and cause accidents.

[0039] The support frame 4 includes a support base 41, a lifting cylinder 42, and multiple lifting legs 43. The support base 41 and the multiple lifting legs 43 can support the maintenance platform 1, improving the stability of the maintenance platform 1. The lifting legs 43 include a positioning cylinder 431 and a sliding rod 432, allowing the lifting legs 43 to extend and retract. The lifting cylinder 42 can control the raising and lowering of the maintenance platform 1, so that the maintenance platform 1 can be at different heights according to maintenance needs, facilitating equipment maintenance and improving maintenance efficiency.

[0040] The support rod 31 includes a fixed cylinder 32, a lifting rod 33, and a fastener 34. The lifting rod 33 is inserted into the fixed cylinder 32 and fixed by the fastener 34. By rotating the fastener 34, the length of the support rod 31 can be adjusted, thereby adjusting the height of the cooling device according to the needs of the operator, improving the operator's comfort and thus improving work efficiency. Tool slots 221 are provided in the drawers 22, and the size of the tool slots 221 in different drawers 22 varies, allowing for the placement and retrieval of various maintenance tools, thus improving maintenance efficiency.

[0041] It should be noted that the above embodiments are illustrative of the present invention and not intended to limit the present invention.

Claims

1. A multi-functional maintenance platform for die casting, characterized in that, Includes a maintenance bench (1), a toolbox (2), and a cooling device. The bottom of the inspection platform (1) is equipped with a liftable support (4), the top surface of the inspection platform (1) is covered with an anti-slip grating (11), and the outer perimeter of the top surface of the inspection platform (1) is equipped with a guardrail (12). The toolbox (2) includes a box body (21) and multiple drawers (22) disposed within the box body (21). The box (21) has an opening on the front side, and its interior is divided into multiple placement cavities (211) for accommodating drawers (22) by multiple horizontally arranged support plates (23). A guide rail (24) is provided on the top surface of the support plate (23); Multiple drawers (22) are slidably disposed in corresponding placement cavities (211) inside the box body (21), and the bottom of the drawer (22) is provided with rollers (25) that match the guide rail (24). The roller (25) is slidably disposed in the guide rail (24); The cooling device is mounted on the inspection platform (1) via a support rod (31).

2. The multi-functional maintenance platform for die casting according to claim 1, characterized in that, The bracket (4) includes a support base (41), a lifting cylinder (42), and multiple lifting legs (43). The support base (41) is plate-shaped and horizontally arranged; The lifting cylinder (42) is vertically arranged, the cylinder body (421) of the lifting cylinder (42) is fixedly connected to the support base (41), and the piston rod (422) of the lifting cylinder (42) is fixedly connected to the support base (41). The lifting leg (43) includes a positioning cylinder (431) and a sliding rod (432). The positioning cylinder (431) is vertically arranged, and its lower end is fixedly mounted on the support base (41); The sliding rod (432) matches the positioning cylinder (431), with its lower end inserted into the positioning cylinder (431) from the upper end, and its upper end fixedly connected to the inspection table (1). The multiple lifting legs (43) are respectively arranged near the four corners of the support base (41).

3. The multi-functional maintenance platform for die casting according to claim 2, characterized in that, The support rod (31) includes a fixed cylinder (32), a lifting rod (33), and a fastener (34). The fixed cylinder (32) is a straight cylinder, vertically arranged, with its lower end fixedly arranged on the inspection platform (1), and external threads provided on the outer wall of the upper end. Multiple strip-shaped openings (321) extending downward from the end and penetrating the side wall are provided on the upper end, and the multiple strip-shaped openings (321) are distributed at equal intervals along the circumference. The lifting rod (33) is a straight rod with a diameter matching the inner diameter of the fixed cylinder (32). The lower end of the lifting rod (33) is inserted into the fixed cylinder (32) from the upper end, and the upper end is fixedly connected to the cooling device. The fastener (34) is cylindrical and has a frustum-shaped fastening cavity that connects the two ends of the fastener (34). The diameter of the lower end of the fastening cavity is the same as the outer diameter of the fixed cylinder (32), and the diameter of the upper end of the fastening cavity is smaller than the outer diameter of the fixed cylinder (32) and larger than the outer diameter of the lifting rod (33). The inner wall of the fastening cavity is provided with an internal thread that matches the external thread. The fastener (34) is sleeved on the upper end of the fixed cylinder (32) to fix the fixed cylinder (32) and the lifting rod (33).

4. The multi-functional maintenance platform for die casting according to claim 3, characterized in that, The box (21) has three layers of placement cavities (211) inside. The drawer (22) has three drawers.

5. The multi-functional maintenance platform for die casting according to claim 4, characterized in that, The drawer (22) is provided with a tool slot (221). The tool slots (221) in the different drawers (22) are of different sizes.

6. The multi-functional maintenance platform for die casting according to claim 5, characterized in that, The cooling device is an electric fan (3).

7. The multi-functional maintenance platform for die casting according to claim 6, characterized in that, It also includes a controller (5). The controller (5) is electrically connected to the lifting cylinder (42) and the electric fan (3) and is used to control the electric fan (3) to stop running when the inspection platform (1) is lifted.

8. The multi-functional maintenance platform for die casting according to claim 7, characterized in that, The bottom of the support base (41) is provided with casters (44).

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