A multifunctional robot for a mold production line

Abstract

The utility model relates to mould manufacturing and processing technical field discloses a multifunctional robot for moulding production line, including the casing of setting wheel, the integrated setting of visual system, clamping mechanism, cleaning subassembly and clear blowing subassembly on the casing. Its core technical scheme lies in, visual system can actively identify the spatial position of the part to be processed, and real -time guidance multi -freedom clamping mechanism carries out accurate automation to catch and place it. In addition, the robot also integrated the high -pressure cleaning assembly for flushing and the adjustable position clear blowing subassembly for drying, and possesses the ability of autonomous charging and automatic water supply. The utility model will material handling and equipment cleaning maintenance function highly fusion in single mobile platform, effectively solved the problem of low degree of automation of prior art function dispersion, poor cooperativity, has one machine multiple ability, compact structure, significantly improves the intelligent level of production line, realizes the outstanding beneficial effect of long -time unmanned continuous operation.

Description

Technical Field

[0001] This utility model relates to the field of mold manufacturing and processing technology, and in particular to a multi-functional robot for mold making production lines. Background Technology

[0002] In a modern mold-making production line, in addition to the core processing steps, there are also a lot of auxiliary work. Among them, the automatic handling of materials and the regular cleaning of production equipment are two key links to ensure the efficient and stable operation of the production line.

[0003] Currently, to automate these auxiliary tasks, production lines typically employ various specialized equipment. For example, automated guided vehicles (AGVs) or rail shuttles (RGVs) are used to transfer parts between the storage bin and machine tool. Simultaneously, separate cleaning equipment or manual labor is used to remove metal shavings, oil, and other contaminants generated during processing. This separation of material handling and equipment cleaning functions necessitates the deployment of multiple independent automated systems within a limited production space. This not only increases initial investment costs and floor space, but more importantly, these single-function devices often lack effective coordination and collaboration. Their operation scheduling is more complex, easily leading to workflow conflicts or unnecessary waiting, thereby reducing the overall automation level and operational efficiency of the production system.

[0004] Therefore, this utility model proposes a multi-functional robot for mold-making production lines to address the shortcomings of existing technologies. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a multi-functional robot for mold making production lines, aiming to improve the problems of low system automation, poor equipment coordination and large space occupation caused by the separation of material handling and equipment cleaning functions in existing mold making production lines.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A multi-functional robot for a mold-making production line includes a housing, wheels, and a gripping mechanism, a cleaning assembly, a blowing assembly, and a vision system mounted on the housing. The vision system is adapted to identify the position of the part to be processed and guide the gripping mechanism to grip the part based on the identification result. Preferably, the clamping mechanism includes a base fixed to the housing, a first cantilever rotatably connected to the base, a second cantilever rotatably connected to the first cantilever via a first rotary joint, and a gripper disposed at the end of the second cantilever via a second rotary joint.

[0007] Preferably, the cleaning assembly includes a high-pressure nozzle, a water tank, and a water pipe connecting the high-pressure nozzle and the water tank.

[0008] Preferably, the robot also includes a magnetic flange for connecting to an external water source and a solenoid valve installed on the water pipe to control the water inlet of the water tank.

[0009] Preferably, the blowing assembly includes a nozzle, a fan, and a duct connecting the nozzle and the fan.

[0010] Preferably, the blowing assembly further includes an electric push rod, the output end of which is connected to the nozzle for adjusting the position of the nozzle.

[0011] Preferably, the robot also includes a tray disposed on the housing for placing the parts to be processed held by the clamping mechanism.

[0012] Preferably, the robot also includes a charging port located on the housing.

[0013] This utility model has the following beneficial effects: 1. In this utility model, by integrating the clamping mechanism, cleaning component and blowing component into an autonomously movable robot platform, the problem of low automation, poor equipment coordination and large space occupation caused by the need for multiple independent devices or a large number of manual laborers to complete material handling and equipment cleaning in the prior art is solved. The technical effect of one machine with multiple functions, significantly improving the automation level of the production line, saving equipment floor space and improving system operating efficiency is achieved.

[0014] 2. In this utility model, by setting up a vision system to identify the position of the parts to be processed, and coordinating with a multi-degree-of-freedom clamping mechanism to accurately grasp and place them, the problem of material handling relying on manual labor or fixed procedures and lacking intelligence and flexibility in the prior art is solved. This achieves the technical effect of realizing the intelligent and automated material loading and unloading process, improving the accuracy and adaptability of operations, and reducing manual intervention.

[0015] 3. In this utility model, by combining the cleaning component of high-pressure water jet flushing with the cleaning component of high-pressure airflow blowing, and by adjusting the position of the air nozzle by electric push rod, the problems of single equipment cleaning method, dead corners in cleaning and ineffective drying in the prior art are solved. It achieves integrated deep cleaning of production line equipment by flushing and drying, and can perform precise operation on key parts, thereby ensuring the cleanliness of equipment and improving the technical effect of maintenance quality.

[0016] 4. In this utility model, by setting up a magnetic flange and solenoid valve that can be connected to an external water source, and setting up a charging interface for connecting to a charging pile, the problem of mobile devices needing to be manually replenished with water and charged, thus interrupting continuous operation, is solved. This achieves the technical effect that the robot can autonomously replenish water and electricity, thereby realizing long-term, uninterrupted unmanned autonomous operation and ensuring the continuity of production auxiliary work. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of a multi-functional robot for a mold-making production line proposed in this utility model; Figure 2 This is a schematic diagram of the wheel structure of a multi-functional robot for a mold-making production line proposed in this utility model; Figure 3 This is a schematic diagram of the clamping structure of a multi-functional robot for a mold-making production line proposed in this utility model; Figure 4 This is a cross-sectional schematic diagram of the shell of a multifunctional robot for a mold-making production line proposed in this utility model. Figure 5 This is a schematic diagram of the base of a multi-functional robot for a mold-making production line proposed in this utility model.

[0018] Legend: 1. Housing; 2. Clamping mechanism; 201. Gripper; 202. Base; 203. First rotary joint; 204. First cantilever; 205. Second cantilever; 206. Second rotary joint; 3. Cleaning assembly; 301. High-pressure nozzle; 302. Water tank; 303. Water pipe; 4. Cleaning assembly; 401. Air nozzle; 402. Air duct; 403. Fan; 404. Electric push rod; 5. Vision system; 6. Magnetic flange; 7. Charging interface; 8. Wheel; 9. Solenoid valve; 10. Material tray. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Please refer to the appendix. Figure 1 -Appendix Figure 5This utility model provides a multi-functional robot for mold making production lines, which aims to solve the problem that the prior art requires multiple devices to perform material handling and equipment cleaning separately, resulting in low automation and poor equipment coordination.

[0021] As shown in the attached figure, the multi-functional robot for the mold making production line includes a housing 1 that serves as the mounting base and support platform for the entire device. Wheels 8 located at the bottom of the housing 1 give the robot the ability to move, enabling it to shuttle between multiple mold production line machine tools via the wheels 8.

[0022] The housing 1 integrates a clamping mechanism 2, a cleaning component 3, a blowing component 4, and a vision system 5. The vision system 5 is mounted on the housing 1 at a position that provides a wide field of view for easy observation of the external environment. It is used to scan and identify the surrounding environment, especially to identify the position information of the parts to be processed and to plan the optimal travel route among multiple machine tools. The vision system 5 transmits the identified information to the robot's internal controller, which then coordinates the movement of the wheels 8 and the subsequent actions of the clamping mechanism 2. Specifically, the vision system 5 is suitable for identifying the position of the parts to be processed and guiding the clamping mechanism 2 to accurately clamp the parts based on the identification results, thereby realizing intelligent and automated material handling operations.

[0023] Based on the above embodiments, the present invention may further include the following preferred technical solutions: In a preferred embodiment, the cleaning assembly 3 includes a high-pressure nozzle 301, a water tank 302, and a water pipe 303 connecting the high-pressure nozzle 301 and the water tank 302. The water tank 302 is fixedly disposed inside the housing 1, and the high-pressure nozzle 301 is installed on the housing 1 at a position that facilitates rinsing external equipment, thereby forming a complete airborne water cleaning system.

[0024] Based on the cleaning component 3 mentioned above, in order to enable the robot to replenish water autonomously, the robot also includes a magnetic flange 6 for connecting to an external water source and a solenoid valve 9 installed on the water pipe 303 to control the water inlet of the water tank 302. The magnetic flange 6 is installed on the outer wall of the housing 1 and connected to the water pipe 303 through a flexible hose. The solenoid valve 9 is installed on the pipeline of the water pipe 303 to precisely control the flow of water.

[0025] In another preferred embodiment, the blowing assembly 4 includes a nozzle 401, a fan 403, and a duct 402 connecting the nozzle 401 and the fan 403. The fan 403 is installed inside the housing 1 as a power source for generating high-pressure airflow, while the nozzle 401 extends outside the housing 1 to blow the high-pressure airflow toward the target area.

[0026] Based on the above-mentioned cleaning and blowing assembly 4, in order to achieve precise control of the cleaning and blowing position, the cleaning and blowing assembly 4 also includes an electric push rod 404. The base of the electric push rod 404 is fixed on the housing 1, and its output end is connected to the air nozzle 401. By controlling the extension and retraction of the electric push rod 404, the air nozzle 401 can be driven to adjust its position and angle.

[0027] In a preferred embodiment, in order to facilitate the temporary storage of parts to be processed and improve handling efficiency, the housing 1 is also provided with a tray 10 for placing the parts to be processed held by the clamping mechanism 2. The tray 10 is preferably located on the top platform of the housing 1, within the working range of the clamping mechanism 2.

[0028] In a preferred embodiment, in order to ensure the continuous autonomous operation of the robot, the housing 1 is also provided with a charging interface 7 for connecting to an external charging device. The charging interface 7 is located on the side wall of the housing 1 to facilitate docking with a charging pile.

[0029] Working Principle: The robot, equipped with specially designed anti-slip wheels 8 on its bottom and a vision system 5, moves between multiple mold production line machine tools. The vision system 5 selects the optimal route. When a machine tool on a production line needs a material change, the robot moves to the material bin. The vision system 5 determines the position of the part to be processed. Then, the base 202 on the top of the housing 1 drives the first cantilever 204 to rotate. The first cantilever 204, through the first rotary joint 203, drives the second cantilever 205 to adjust its angle. Finally, the second rotary joint 206 at the other end of the second cantilever 205 drives the gripper 201 to clamp the part to be processed and place it on the material tray 10. The robot moves to the production line, where the clamping mechanism 2 loads the part to be processed from the material tray 10. When the production line needs cleaning, the robot first rinses itself using the cleaning assembly 3 and the high-pressure nozzle 30. 1. Water from water tank 302 is sprayed through water pipe 303 in the form of high-pressure water jet. After rinsing, it is then cleaned by the cleaning and blowing assembly 4. The blower 403 blows air out from the nozzle 401 through the air pipe 402, and the electric push rod 404 can adjust the position of the nozzle 401 for accurate cleaning. When the water in water tank 302 is insufficient, the robot moves to an external water source, attaches to the external water source through the magnetic flange 6, and then opens the solenoid valve 9 to add water to water tank 302. When the robot's power is insufficient, it moves to the charging station and charges through the charging interface 7. Through the synergistic effect of the above components, this utility model highly integrates material handling, equipment cleaning, and autonomous maintenance functions into one, solving the problem of low automation and system complexity caused by the need for multiple devices to work together in the prior art.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-functional robot for a mold-making production line, comprising: Shell (1); Wheels (8) are provided at the bottom of the housing (1); And a clamping mechanism (2), a cleaning assembly (3), a blowing assembly (4) and a vision system (5) disposed on the housing (1); Its features are, The vision system (5) is adapted to identify the position of the part to be processed and guide the clamping mechanism (2) to clamp the part to be processed based on the identification result.

2. The multi-functional robot for a mold-making production line according to claim 1, characterized in that: The clamping mechanism (2) includes a base (202) fixed on the housing (1), a first cantilever (204) rotatably connected to the base (202), a second cantilever (205) rotatably connected to the first cantilever (204) via a first rotary joint (203), and a gripper (201) disposed at the end of the second cantilever (205) via a second rotary joint (206).

3. The multi-functional robot for a mold-making production line according to claim 1, characterized in that: The cleaning assembly (3) includes a high-pressure nozzle (301), a water tank (302), and a water pipe (303) connecting the high-pressure nozzle (301) and the water tank (302).

4. The multi-functional robot for a mold-making production line according to claim 3, characterized in that: It also includes a magnetic flange (6) for connecting to an external water source and a solenoid valve (9) installed on the water pipe (303) to control the water inlet of the water tank (302).

5. The multi-functional robot for a mold-making production line according to claim 1, characterized in that: The blowing assembly (4) includes a nozzle (401), a fan (403), and a duct (402) connecting the nozzle (401) and the fan (403).

6. The multi-functional robot for a mold-making production line according to claim 5, characterized in that: The blowing assembly (4) also includes an electric push rod (404), the output end of which is connected to the nozzle (401) for adjusting the position of the nozzle (401).

7. A multi-functional robot for a mold-making production line according to claim 1, characterized in that: The housing (1) is also provided with a tray (10) for placing the workpiece to be processed held by the clamping mechanism (2).

8. The multi-functional robot for a mold-making production line according to claim 1, characterized in that: The housing (1) is also provided with a charging interface (7) for connecting an external charging device.

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