A trimmer device
Patent Information
- Application Number
- CN202522205571.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-18
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-18
AI Technical Summary
[0003]现有去边料装置存在明显缺陷,若需要加工不同大小以及厚度的膜片时,去边料的吸料管、刀片等部件需要更换,需借助多件工具拆解固定结构,更换效率低,影响连续加工
1.更换便捷性高:通过弹簧、拉杆、锁条、卡扣与挂扣的配合,吸料管无需工具即可快速拆装,单次更换时间可缩短;刀片通过螺丝连接,仅需螺丝刀即可更换,大幅提升操作效率。
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Figure CN224714032U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of edge trimming equipment, and in particular to an edge trimming device. Background Technology
[0002] In the manufacturing process of LED automotive lights and semiconductor components, a film is fixed on the steel ring. The film has adhesive on one side. The substrate is attached to the film in a specified order. During processing, the steel ring is usually clamped directly for easy transfer, or the non-adhesive side of the film faces the conveying equipment. Usually, the substrate needs to be pasted on the film for cutting. After the substrate is cut, the excess material at the edge of the substrate needs to be discarded due to insufficient size or other reasons.
[0003] The existing edge trimming device has obvious defects. If it is necessary to process films of different sizes and thicknesses, the edge trimming suction tube, blades and other components need to be replaced. Multiple tools are required to disassemble the fixed structure, which is inefficient and affects continuous processing. Utility Model Content
[0004] To improve the ease of operation of the edge trimming device, this application provides an edge trimming device.
[0005] This application provides a descaling device, which adopts the following technical solution: A trimming device includes a housing, on which a transport component for transporting a steel ring and a lifting component for lifting the steel ring are mounted; a control component is mounted on the housing, and a trimming component is connected to the control component. The trimming component includes a fixed plate connected to the control component, a spring mounted on the fixed plate, a first sliding plate connected to the spring, a pull rod movably mounted on the first sliding plate, a locking bar connected to the pull rod, a trimming plate detachably mounted on the fixed plate via the locking bar, a hanging opening on the trimming plate, and a suction pipe mounted on the trimming plate.
[0006] By adopting the above technical solutions, the transport component realizes automatic conveying of steel rings, and the positioning component and lifting component work together to ensure that the steel rings are stable and do not shift during processing; the control component drives the material removal component to adjust its position to meet the edge material removal requirements of different steel rings; and through the cooperation of springs, pull rods, locking bars and disassembly plates, the suction pipe can be quickly disassembled and assembled without tools, greatly simplifying the replacement process and improving the convenience of operation; the suction pipe can simultaneously remove edge material during the material removal process to avoid the accumulation of residual material.
[0007] In one specific implementation, a second slide is connected to the first slide, and the pull rod is movably mounted on the second slide. The pull rod is rotatable and slidable, and a limit ball is installed on one end of the pull rod near the first slide.
[0008] By adopting the above technical solution, the second slide plate provides sliding and rotation space for the pull rod, allowing the locking bar to be flexibly adjusted to fit the hanging port of the disassembly piece; the limit ball can effectively prevent the pull rod from falling off the second slide plate, ensuring the stability of the component connection and avoiding the pull rod from loosening during the material removal process, which would cause the suction pipe to shift.
[0009] In one specific implementation, the fixing plate is equipped with a buckle for fixing the lock bar, a plug rod is slidably installed on the buckle, and a lock hole is opened on the lock bar.
[0010] By adopting the above technical solution, after the locking bar is snapped into the slot of the buckle, the insertion rod can be inserted to fix the locking bar, further strengthening the connection between the disassembly plate and the fixing plate, and preventing the suction pipe from shaking when the material removal component moves; during disassembly, the locking bar can be released simply by pulling out the insertion rod, making the operation simple and quick.
[0011] In one specific implementation, the fixing plate is equipped with a hook for suspending the disassembly piece.
[0012] By adopting the above technical solution, the hook provides initial positioning support for the disassembly piece. When installing the suction pipe, the hook of the disassembly piece is first hung on the hook, which frees up both hands to adjust the position of the locking bar, further simplifying the installation process and improving the convenience of operation.
[0013] In one specific implementation, a lifting plate is installed on the lock bar, and the lifting plate is provided with anti-slip texture.
[0014] By adopting the above technical solution, the lifting plate provides the operator with a clear point of force application, making it easy to pull or turn the locking bar; the anti-slip texture increases the friction between the hand and the lifting plate, making it less likely to slip even when operating with gloves, further improving the convenience of component assembly and disassembly.
[0015] In one specific implementation, the control component includes a mounting bracket mounted on the housing. A slide rail is mounted on the mounting bracket, and a slider is slidably mounted on the slide rail. A first slide platform is mounted on the mounting bracket, parallel to the slide rail and connected to the slider. A first connecting plate is mounted on the slider. A second slide platform is mounted on the first connecting plate, and a second connecting plate is connected to the second slide platform. A third slide platform is mounted on the second connecting plate, and a third connecting plate is connected to the third slide platform. The fixing plate is mounted on the third connecting plate.
[0016] By adopting the above technical solution, the first slide, the second slide, and the third slide work together to achieve precise position adjustment of the material removal component in three-dimensional space, which can adapt to the edge material removal needs of steel rings of different sizes and improve the versatility of the device.
[0017] In one specific implementation, the transport component includes a transport frame mounted on the housing, a transport belt mounted on the transport frame, and a first motor mounted on the transport frame to control the operation of the transport belt.
[0018] By adopting the above technical solution, the first motor drives the transport roller to rotate, which in turn drives the transport belt to operate, thereby realizing the automatic conveying of steel rings.
[0019] In one specific implementation, the lifting assembly includes a base plate mounted on the housing, a first cylinder mounted on the base plate, a lifting plate mounted on the output shaft of the first cylinder, a rotary cylinder mounted on the lifting plate, and a carrier plate mounted on the output shaft of the rotary cylinder.
[0020] By adopting the above technical solution, the first cylinder drives the lifting plate to rise, causing the carrier plate and steel ring to separate from the conveyor belt, thus avoiding interference from the conveyor belt with the material unloading operation; the rotary cylinder can drive the carrier plate and steel ring to rotate, adjust the orientation of the edge material, and adapt to the material unloading requirements at different angles.
[0021] In summary, this application includes at least one of the following beneficial technical effects: 1. High ease of replacement: Through the cooperation of springs, pull rods, locking bars, buckles and hooks, the suction tube can be quickly disassembled and assembled without tools, which can shorten the time of a single replacement; the blade is connected by screws, and only a screwdriver is needed for replacement, which greatly improves the efficiency of operation.
[0022] 2. High adaptability: By adjusting the position of the slide of the control component and replacing different specifications of suction tubes and blades, it can be adapted to steel rings of different sizes and substrates of different thicknesses. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the edge trimming device according to an embodiment of this application.
[0024] Figure 2 This is a schematic diagram of the interior of the box body according to an embodiment of this application.
[0025] Figure 3 This is a schematic diagram of a transport component according to an embodiment of this application.
[0026] Figure 4 This is the intent of the lifting component in the embodiments of this application.
[0027] Figure 5 This is a schematic diagram of the installation position of the first cylinder in an embodiment of this application.
[0028] Figure 6 This is a schematic diagram of the control component according to an embodiment of this application.
[0029] Figure 7This is a schematic diagram of the suction cylinder according to an embodiment of this application.
[0030] Figure 8 This is a schematic diagram of the lock bar according to an embodiment of this application.
[0031] Figure 9 This is a cross-sectional view of the fixing plate according to an embodiment of this application.
[0032] Reference numerals: 1. Box body; 2. Transport assembly; 21. Transport frame; 22. Conveyor belt; 23. First motor; 3. Lifting assembly; 31. Base plate; 32. First cylinder; 33. Lifting plate; 34. Rotary cylinder; 35. Carrier plate; 4. Positioning assembly; 41. Second cylinder; 42. Stop; 5. Control assembly; 51. Mounting bracket; 52. Slide rail; 53. Slider; 54. First slide table; 55. First connecting plate; 56. Second slide table; 57. Second connecting plate; 5 8. Third slide; 59. Third connecting plate; 6. Material unloading assembly; 61. Fixing plate; 611. Mounting chamber; 62. Suction pipe; 63. Fixing block; 64. Blade; 65. Disassembly piece; 651. Hanging port; 661. Spring; 662. First slide plate; 663. Second slide plate; 664. Pull rod; 665. Limit ball; 666. Locking bar; 6661. Locking hole; 667. Buckle; 668. Insert rod; 669. Lifting plate; 67. Hook; 68. Vision sensor. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1-9 This application will be described in further detail.
[0034] This application discloses a deburring device, referring to... Figure 1 and Figure 2 It includes a housing 1, a transport component 2 on which a transport steel ring is installed, a positioning component 4 for positioning the steel ring and a lifting component 3 for lifting the steel ring, and a control component 5 and a material removal component 6 on the housing 1.
[0035] Reference Figure 2 and Figure 3 The transport component 2 includes a transport frame 21, which is fixedly installed on the box body 1. A transport belt 22 is installed on the transport frame 21, and a first motor 23 for controlling the operation of the transport belt 22 is fixedly installed on the transport frame 21.
[0036] The steel ring is placed on the conveyor belt 22, and the first motor 23 controls the operation of the conveyor belt 22, which can quickly transport the steel ring.
[0037] Reference Figure 4 and Figure 5The lifting assembly 3 includes a base plate 31, which is fixedly mounted on the housing 1. A first cylinder 32 is fixedly mounted on the base plate 31. A lifting plate 33 is fixedly mounted on the output shaft of the first cylinder 32. A rotary cylinder 34 is fixedly mounted on the lifting plate 33. A carrier plate 35 is fixedly mounted on the output shaft of the rotary cylinder 34. The positioning assembly 4 includes a second cylinder 41, and a stop 42 is fixedly mounted on the output shaft of the second cylinder 41.
[0038] During the transport of the steel ring, the second cylinder 41 controls the baffle 42 to rise and block the steel ring, and then the first cylinder 32 controls the lifting plate 33 to rise, thereby quickly lifting the steel ring away from the conveyor belt 22.
[0039] Reference Figure 2 and Figure 6 The control component 5 includes a mounting bracket 51, which is fixedly mounted on the housing 1. A slide rail 52 is fixedly mounted on the mounting bracket 51, and a slider 53 is slidably mounted on the slide rail 52. A first slide table 54 is fixedly mounted on the mounting bracket 51. The first slide table 54 is parallel to the slide rail 52 and is fixedly connected to the slider 53. The first slide table 54 is a pneumatic slide table, which is existing technology. The structure of the pneumatic slide table will not be described in this embodiment. A first connecting plate 55 is fixedly installed on the slider 53. A second slide 56 is fixedly installed on the first connecting plate 55. The second slide 56 is also a pneumatic slide. The second slide 56 is placed horizontally and perpendicular to the first slide 54. A second connecting plate 57 is fixedly connected to the second slide 56. A third slide 58 is fixedly installed on the second connecting plate 57. The third slide 58 is also a pneumatic slide. The third slide 58 is set vertically. A third connecting plate 59 is fixedly connected to the third slide 58. A material removal component 6 is installed on the third connecting plate 59.
[0040] Reference Figure 6 and Figure 7 The material removal component 6 includes a fixing plate 61, which is fixedly mounted on the third connecting plate 59. A suction pipe 62 is detachably mounted on the fixing plate 61. The suction pipe 62 is connected to a vacuum cleaner motor through a pipe. A fixing block 63 is fixedly mounted on the fixing plate 61. A blade 64 is detachably mounted on the fixing block 63 by screws. One end of the blade 64 away from the fixing block 63 extends below the suction pipe 62.
[0041] Reference Figure 8 and Figure 9A mounting chamber 611 is provided on the fixing plate 61. A spring 661 is fixedly connected to the fixing plate 61 and is located inside the mounting chamber 611. A first sliding plate 662 is fixedly attached to the end of the spring 661 away from the fixing plate 61. A second sliding plate 663 is fixedly connected to the first sliding plate 662. A pull rod 664 is movably mounted on the second sliding plate 663. The pull rod 664 can rotate and slide on the second sliding plate 663. A limit ball 665 is fixedly mounted on the end of the pull rod 664 near the first sliding plate 662. A locking bar 666 is fixedly mounted on the end of the pull rod 664 away from the limit ball 665. The locking bar 666 has a locking hole 6661. A lifting plate 669 is fixedly mounted on the locking bar 666. The lifting plate 669 has anti-slip texture. A buckle 667 for limiting the locking bar 666 is fixedly mounted on the fixing plate 61. A plug rod 668 is slidably mounted on the buckle 667. A hook 67 is fixedly installed on the fixed plate 61. A disassembly piece 65 is welded to the suction pipe 62. The disassembly piece 65 has a hanging port 651. The suction pipe 62 can be detachably installed on the fixed plate 61 through the disassembly piece 65.
[0042] When it is necessary to change the suction pipe 62 of different diameter according to the size of the scrap material, the disassembly piece 65 is suspended on the hook 67 to position the disassembly piece 65. At this time, the locking bar 666 falls into the hanging port 651. Pull the lifting plate 669 to pull the locking bar 666 out of the hanging port 651 and rotate the locking bar 666 90 degrees to place the locking bar 666 in the slot on the buckle 667. Then, insert the insertion rod 668 into the locking hole 6661 to fix the locking bar 666 on the buckle 667, thereby facilitating the quick replacement and installation of the suction pipe 62.
[0043] Reference Figure 6 In this embodiment of the application, a vision sensor 68 is installed on the fixing plate 61. Before removing the scrap, the vision sensor 68 will collect the location information of the scrap to be removed.
[0044] The implementation principle of this application embodiment is as follows: a steel ring with a coated substrate is placed on the conveyor belt 22 of the transport component 2. The first motor 23 drives the conveyor belt 22 to transport the steel ring to the baffle 42 of the positioning component 4. The second cylinder 41 drives the baffle 42 to position the steel ring. The first cylinder 32 drives the carrier plate 35 of the lifting component 3 to lift the steel ring away from the conveyor belt 22. The rotary cylinder 34 adjusts the angle of the steel ring. The vision sensor 68 collects the information of the substrate edge material on the steel ring. The three slides of the control component 5 work together to drive the material removal component 6 to move to the edge material position. The blade 64 scoops up the edge material, and the suction pipe 62 simultaneously sucks up the remaining material. After completion, each component is reset, and the steel ring is transported to the discharge end by the conveyor belt 22, realizing the automated and precise removal of the steel ring edge material.
[0045] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A deburring device, characterized in that: The device includes a housing (1), on which a transport assembly (2) for transporting steel rings and a lifting assembly (3) for lifting steel rings are installed; a control assembly (5) is installed on the housing (1), and a material removal assembly (6) is connected to the control assembly (5). The material removal assembly (6) includes a fixed plate (61) connected to the control assembly (5). A spring (661) is installed on the fixed plate (61), and a first sliding plate (662) is connected to the spring (661). A pull rod (664) is movably installed on the first sliding plate (662), and a locking bar (666) is connected to the pull rod (664). A disassembly piece (65) is detachably installed on the fixed plate (61) through the locking bar (666). A hanging port (651) is opened on the disassembly piece (65), and a suction pipe (62) is installed on the disassembly piece (65).
2. The edge trimming device according to claim 1, characterized in that: A second slide (663) is connected to the first slide (662), and the pull rod (664) is movably mounted on the second slide (663). The pull rod (664) can rotate and slide on the pull rod (664), and a limit ball (665) is installed at one end of the pull rod (664) near the first slide (662).
3. The edge trimming device according to claim 1, characterized in that: The fixing plate (61) is equipped with a buckle (667) for fixing the lock bar (666), and a plug rod (668) is slidably installed on the buckle (667). The lock bar (666) has a lock hole (6661).
4. The edge trimming device according to claim 1, characterized in that: The fixing plate (61) is equipped with a hook (67) for suspending the disassembly piece (65).
5. The edge trimming device according to claim 1, characterized in that: A lifting plate (669) is installed on the lock bar (666), and the lifting plate (669) is provided with anti-slip texture.
6. The edge trimming device according to claim 1, characterized in that: The control component (5) includes a mounting bracket (51) mounted on the housing (1). A slide rail (52) is mounted on the mounting bracket (51). A slider (53) is slidably mounted on the slide rail (52). A first slide table (54) is mounted on the mounting bracket (51). The first slide table (54) is parallel to the slide rail (52) and is connected to the slider (53). A first connecting plate (55) is mounted on the slider (53). A second slide table (56) is mounted on the first connecting plate (55). A second connecting plate (57) is connected to the second slide table (56). A third slide table (58) is mounted on the second connecting plate (57). A third connecting plate (59) is connected to the third slide table (58). A fixing plate (61) is mounted on the third connecting plate (59).
7. The edge trimming device according to claim 1, characterized in that: The transport component (2) includes a transport frame (21) mounted on the housing (1), a transport belt (22) mounted on the transport frame (21), and a first motor (23) for controlling the operation of the transport belt (22) mounted on the transport frame (21).
8. The edge trimming device according to claim 1, characterized in that: The lifting assembly (3) includes a base plate (31) which is mounted on the housing (1). A first cylinder (32) is mounted on the base plate (31). A lifting plate (33) is mounted on the output shaft of the first cylinder (32). A rotary cylinder (34) is mounted on the lifting plate (33). A carrier plate (35) is mounted on the output shaft of the rotary cylinder (34).