Dust-reducing cement mortar mixer
Patent Information
- Application Number
- CN202521661954.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-08-06
AI Technical Summary
[0003]本实用新型的目的在于提供一种降尘式水泥砂浆搅拌机,以解决上述背景技术中提出的现有的水泥砂浆搅拌机下料口不易降尘的问题
[0010]优选的,所述第一导流管和第二导流管的一端通过三通管的作用和外部供水管道相连接。
Smart Images

Figure CN224714160U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixer technology, and in particular to a dust-reducing cement mortar mixer. Background Technology
[0002] A cement mortar mixer is a type of construction machinery mainly used for mixing building materials such as cement, sand, gravel, and various dry powder mortars. It is a machine with a bladed shaft that rotates in a cylinder or trough to mix various raw materials into a mixture or a mixture of suitable consistency. Mixers are widely used on construction sites. However, when mixing raw materials such as cement mortar, the existing mixers are prone to generating a large amount of dust pollution during the feeding or mixing process due to the powdery structure of cement. Since the feeding port of the existing mixers is large, it is not easy to use dust collection fans to reduce dust. Therefore, there is room for improvement. An improvement plan is proposed here. Utility Model Content
[0003] The purpose of this utility model is to provide a dust-reducing cement mortar mixer to solve the problem of dust not being easily reduced at the discharge port of existing cement mortar mixers mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a dust-suppressing cement mortar mixer, comprising a mixing chamber, an inlet pipe at the top of the mixing chamber, an outlet pipe on one side of the bottom of the mixing chamber, a mixing motor at the bottom of the mixing chamber, and a rotating shaft at one end of the mixing motor, one end of the rotating shaft extending into the interior of the mixing chamber, connecting sleeves fitted at both ends of the rotating shaft, and detachable mechanisms on both sides of the connecting sleeves, with first mixing blades installed on both sides of the detachable mechanisms, and mixing rods installed on both sides of the rotating shaft, with mixing blades evenly installed on both sides of the mixing rods. The second stirring blade has protrusions evenly installed on both sides. The feed inlet is fitted with a support ring, and the top of the support ring has adjustment mechanisms on both sides. A second nozzle is installed on one side of each adjustment mechanism, and a second guide pipe is installed on one side of each second nozzle. A lifting rod is installed at the bottom of each adjustment mechanism, and the bottom of each lifting rod passes through the support ring and the top of the mixing tank. A first nozzle is installed at the bottom of each lifting rod, and a first guide pipe is installed on one side of each first nozzle. Positioning holes are evenly opened on the outside of the lifting rod, and positioning pins are connected between the positioning holes and the support ring.
[0005] When using a dust-suppressing cement mortar mixer according to this technical solution, the setting of the first and second nozzles facilitates the dust suppression treatment of cement dust during the material feeding process through water spraying. Furthermore, the up-and-down movement of the lifting rod, in conjunction with the action of the rotating plate, guide block, and guide hole, allows for the adjustment of the positions of the first and second nozzles, thereby changing the water spraying position and enabling dust suppression treatment of cement dust during the mixing process, thus improving the comprehensiveness of dust suppression treatment.
[0006] Preferably, the detachable mechanism includes a connecting block, which is installed on one side of the connecting sleeve. A limiting block is installed inside the connecting block, and a connecting bolt passes through the limiting block and the connecting block. An anti-slip pad is fitted on one end of the connecting bolt, and anti-slip teeth are evenly installed on the side of the anti-slip pad near the connecting block. A connecting nut is fitted on the outside of the connecting bolt on the other side of the anti-slip pad.
[0007] Preferably, the first stirring blades are provided in two sets, and each set has four blades. The cross-section of the first stirring blades is fan-shaped, and the first stirring blades are arranged at an angle.
[0008] Preferably, the adjusting mechanism includes a support rod, which is installed at the top of the support ring. A rotating rod is installed at the top of the support rod, and a guide hole is provided inside the rotating rod. A guide block is installed inside the guide hole, and one side of the guide block is connected to the top of the lifting rod.
[0009] Preferably, the lifting rod moves vertically under the action of the support ring and the mixing tank, and the positioning holes are evenly distributed on the lifting rod.
[0010] Preferably, one end of the first and second guide pipes is connected to an external water supply pipe via a tee pipe.
[0011] Preferably, the spikes are provided in multiple ways, and the spikes are symmetrically distributed about the vertical central axis of the second stirring blade, and the spikes are evenly distributed on the second stirring blade.
[0012] Compared with the prior art, the beneficial effect of this utility model is that the dust-reducing cement mortar mixer is not only easy to reduce dust, but also easy to disassemble the first mixing fan blade; The first and second nozzles are designed to facilitate dust suppression of cement dust during the material feeding process through water spraying. The lifting rod, along with the rotating plate, guide block, and guide hole, allows for adjustment of the positions of the first and second nozzles, thereby changing the water spraying position and enabling comprehensive dust suppression of cement dust during the mixing process. The connecting block and the limiting block work together to connect the first stirring fan blade to the rotating shaft. The connecting bolts and the connecting nut fix the limiting block. This installation and fixing method is easy to disassemble. At the same time, the anti-slip teeth and anti-slip pads improve the tightness of the connection of the connecting nut, thereby preventing the connecting nut from loosening and improving the installation reliability of the first stirring fan blade. The second mixing blades allow for a wider mixing range, and the spikes help to break up cement lumps during mixing, further improving the mixing effect. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model; Figure 2 For the present utility model Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3 This is a side sectional view of the detachable mechanism of this utility model. Figure 4 This is a three-dimensional structural diagram of the first stirring fan blade of this utility model; Figure 5 This is a three-dimensional structural diagram of the second stirring blade of this utility model.
[0015] The following are the annotations in the figure: 1. Mixing tank; 2. Mixing motor; 3. Rotating shaft; 4. Connecting sleeve; 5. Detachable mechanism; 501. Connecting block; 502. Limiting block; 503. Connecting bolt; 504. Anti-slip teeth; 505. Anti-slip pad; 506. Connecting nut; 6. Mixing rod; 7. First mixing blade; 8. First nozzle; 9. First guide pipe; 10. Adjusting mechanism; 1001. Support rod; 1002. Rotating rod; 1003. Guide hole; 1004. Guide block; 11. Feed inlet; 12. Second nozzle; 13. Second guide pipe; 14. Positioning pin; 15. Positioning hole; 16. Lifting rod; 17. Second mixing blade; 18. Spike; 19. Discharge pipe; 20. Support ring. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] Please see Figure 1-5 An embodiment of this utility model is provided: a dust-reducing cement mortar mixer, including a mixing box 1, a feed inlet 11 at the top of the mixing box 1, a discharge pipe 19 installed on one side of the bottom of the mixing box 1, a mixing motor 2 installed at the bottom of the mixing box 1, and a rotating shaft 3 installed at one end of the mixing motor 2. One end of the rotating shaft 3 extends into the interior of the mixing box 1, and both ends of the rotating shaft 3 are fitted with connecting sleeves 4, and both sides of the connecting sleeves 4 are provided with detachable mechanisms 5. The detachable mechanism 5 includes a connecting block 501, which is installed on one side of the connecting sleeve 4. A limiting block 502 is installed inside the connecting block 501, and a connecting bolt 503 passes through between the limiting block 502 and the connecting block 501. An anti-slip pad 505 is fitted on one end of the connecting bolt 503, and anti-slip teeth 504 are evenly installed on the side of the anti-slip pad 505 near the connecting block 501. A connecting nut 506 is fitted on the outside of the connecting bolt 503 on the other side of the anti-slip pad 505. Specifically, such as Figure 1 and Figure 3 As shown, during use, the connecting bolt 503 and the connecting nut 506 are used to fix the limiting block 502. This fixing method is easy to disassemble. At the same time, the connecting block 501 is used to limit the limiting block 502, thereby realizing the installation of the first stirring fan blade 7. Meanwhile, the anti-slip teeth 504 and the anti-slip pad 505 make the installation of the connecting nut 506 more secure. The detachable mechanism 5 has first stirring blades 7 installed on both sides; The first stirring fan blade 7 is provided in two sets, and each set has four blades. The cross-section of the first stirring fan blade 7 is fan-shaped, and the first stirring fan blade 7 is set at an angle. Specifically, such as Figure 1 and Figure 4 As shown, the first stirring blade 7 is tilted during use to reduce the resistance it experiences during rotation and improve its service life. Stirring rods 6 are installed on both sides of the outside of the rotating shaft 3, and second stirring blades 17 are evenly installed on both sides of the stirring rods 6, and protrusions 18 are evenly installed on both sides of the second stirring blades 17. Multiple spikes 18 are provided, and the spikes 18 are symmetrically distributed about the vertical central axis of the second stirring blade 17, and the spikes 18 are evenly distributed on the second stirring blade 17. Specifically, such as Figure 1 and Figure 5 As shown, during use, the spikes 18 act to reduce the crushing effect on cement lumps that come into contact with the second mixing blade 17 during rotation, thereby improving the cement mixing effect. The feed inlet 11 is fitted with a support ring 20, and both sides of the top of the support ring 20 are provided with adjustment mechanisms 10. The adjustment mechanism 10 includes a support rod 1001, which is mounted on the top of the support ring 20. A rotating rod 1002 is mounted on the top of the support rod 1001, and a guide hole 1003 is provided inside the rotating rod 1002. A guide block 1004 is installed inside the guide hole 1003, and one side of the guide block 1004 is connected to the top of the lifting rod 16. Specifically, such as Figure 1 and Figure 2 As shown, during use, the guide block 1004 moves inside the guide hole 1003 by moving the lifting rod 16 up and down, so as to adjust the position of the second nozzle 12 by adjusting one side of the rotating rod 1002. A second nozzle 12 is installed on one side of the regulating mechanism 10, and a second guide pipe 13 is installed on one side of the second nozzle 12. A lifting rod 16 is installed at the bottom of the regulating mechanism 10, and the bottom of the lifting rod 16 passes through the support ring 20 and the top of the mixing tank 1. A first nozzle 8 is installed at the bottom of the lifting rod 16, and a first guide pipe 9 is installed on one side of the first nozzle 8. One end of the first guide pipe 9 and the second guide pipe 13 are connected to the external water supply pipe through a tee pipe. Specifically, such as Figure 1 As shown, when in use, water is sprayed to moisten the cement dust, which then falls under the influence of gravity, thus achieving the effect of dust suppression. The lifting rod 16 has evenly spaced positioning holes 15 on its exterior, and positioning pins 14 are connected between the positioning holes 15 and the support ring 20. The lifting rod 16 moves vertically under the action of the support ring 20 and the mixing tank 1, and the positioning holes 15 are evenly distributed on the lifting rod 16. Specifically, such as Figure 1 As shown, during use, the positioning hole 15 and positioning pin 14 are used to fix the lifting distance of the lifting rod 16, thereby realizing the position adjustment of the first nozzle 8 and the second nozzle 12, so as to achieve the dust suppression effect of dust at different angles.
[0018] Working principle: When using this utility model, firstly, the external water supply pipe is activated, allowing water to flow through the first guide pipe 9 and the second guide pipe 13, exiting from the first nozzle 8 and the second nozzle 12. Then, cement is poured into the mixing tank 1 through the feed inlet 11. During the pouring process, the water spraying action of the first nozzle 8 and the second nozzle 12 wets the cement dust, causing it to fall under gravity and reducing dust dispersion. After the cement is poured, the positioning pin 14 is pulled out, and the lifting rod 16 is moved upward, causing the guide block 1004 to slide inside the guide hole 1003. Subsequently, one side of the rotating rod 1002 is lifted upward, causing the second nozzle 12 to rotate downward. At the same time, the upward movement of the first nozzle 8 changes the spray direction of the water flow, making the second nozzle 12 more aligned with the inside of the feed inlet 11. This reduces the upward surge and leakage of dust during cement mixing, thereby improving the quality of the construction site environment. Secondly, start the mixing motor 2 to make the rotating shaft 3 rotate, which in turn makes the connecting sleeve 4 rotate, and the first mixing blade 7 rotates synchronously to achieve the mixing effect of cement and water. The rotation of the rotating shaft 3 makes the mixing rod 6 rotate synchronously, which in turn makes the second mixing blade 17 drive the spike 18 to rotate synchronously. Through the action of the spike 18, the second mixing blade 17 can break up the cement blocks during the stirring process, which helps to improve the fullness of the mixing. Finally, by screwing the connecting nut 506 to separate it from the connecting bolt 503, and then taking out the anti-slip pad 505 and the anti-slip teeth 504, the connecting bolt 503 can be disassembled, which makes it easier to take out the limiting block 502 from the connecting block 501, thereby disassembling the first stirring blade 7 and making it easier to replace the first stirring blade 7.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A dust-suppressing cement mortar mixer, comprising a mixing tank (1), characterized in that: The mixing tank (1) has a feed inlet (11) at the top and a discharge pipe (19) on one side of the bottom. A mixing motor (2) is installed at the bottom of the mixing tank (1), and a rotating shaft (3) is installed at one end of the mixing motor (2). One end of the rotating shaft (3) extends into the interior of the mixing tank (1). Connecting sleeves (4) are fitted on both ends of the rotating shaft (3), and detachable mechanisms (5) are provided on both sides of the connecting sleeves (4). First stirring blades (7) are installed on both sides of the detachable mechanisms (5). Stirring rods (6) are installed on both sides of the rotating shaft (3), and second stirring blades (17) are evenly installed on both sides of the stirring rods (6). Spikes (18) are evenly installed on both sides of the second stirring blades (17). The feed inlet (11) is fitted with a support ring (20), and both sides of the top of the support ring (20) are provided with adjustment mechanisms (10). A second nozzle (12) is installed on one side of the adjustment mechanism (10), and a second guide pipe (13) is installed on one side of the second nozzle (12). A lifting rod (16) is installed at the bottom of the adjustment mechanism (10), and the bottom of the lifting rod (16) passes through the support ring (20) and the top of the mixing tank (1). A first nozzle (8) is installed at the bottom of the lifting rod (16), and a first guide pipe (9) is installed on one side of the first nozzle (8). Positioning holes (15) are evenly opened on the outside of the lifting rod (16), and positioning pins (14) are connected between the positioning holes (15) and the support ring (20).
2. The dust-suppressing cement mortar mixer according to claim 1, characterized in that: The detachable mechanism (5) includes a connecting block (501), which is installed on one side of the connecting sleeve (4). A limiting block (502) is installed inside the connecting block (501), and a connecting bolt (503) passes through between the limiting block (502) and the connecting block (501). An anti-slip pad (505) is fitted on one end of the connecting bolt (503), and anti-slip teeth (504) are evenly installed on the side of the anti-slip pad (505) near the connecting block (501). A connecting nut (506) is fitted on the outside of the connecting bolt (503) on the other side of the anti-slip pad (505).
3. The dust-suppressing cement mortar mixer according to claim 1, characterized in that: The first stirring blade (7) is provided in two sets, and each set has four blades. The cross-section of the first stirring blade (7) is fan-shaped, and the first stirring blade (7) is inclined.
4. The dust-suppressing cement mortar mixer according to claim 1, characterized in that: The adjustment mechanism (10) includes a support rod (1001) and the support rod (1001) is installed on the top of the support ring (20). A rotating rod (1002) is installed on the top of the support rod (1001) and a guide hole (1003) is opened inside the rotating rod (1002). A guide block (1004) is installed inside the guide hole (1003) and one side of the guide block (1004) is connected to the top of the lifting rod (16).
5. A dust-suppressing cement mortar mixer according to claim 1, characterized in that: The lifting rod (16) moves vertically under the action of the support ring (20) and the mixing tank (1), and the positioning holes (15) are evenly distributed on the lifting rod (16).
6. A dust-suppressing cement mortar mixer according to claim 1, characterized in that: One end of the first guide pipe (9) and the second guide pipe (13) are connected to the external water supply pipe through the function of a three-way pipe.
7. A dust-suppressing cement mortar mixer according to claim 1, characterized in that: The spikes (18) are provided in multiple ways. The spikes (18) are symmetrically distributed about the vertical central axis of the second stirring blade (17). The spikes (18) are evenly distributed on the second stirring blade (17).