A paper-plastic separating machine

CN224714223UActive Publication Date: 2026-09-04JIANGXI TENGSHENG ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521845723.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-04
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

[0003]现有技术中,申请号202222825408.5一种纸塑分离机,包括:本体、架体、下箱体、上箱体、锁紧装置、盖板;所述本体上设置有架体;所述架体的上部设置有下箱体,且下箱体与架体通过焊接方式相连接;所述上箱体设置在下箱体的上侧,且上箱体与下箱体通过锁紧装置相连接;所述上箱体的上部设置有盖板,且盖板与上箱体通过螺栓相连接;所述上箱体的一侧设置有喷淋管;上述装置的结构复杂,大大增加的处理工作的造价成本,并且不能够对纸塑预处理操作,对于纸塑的揉搓分离效果不足,分离效率不高,容易出现堵塞的情况

Benefits of technology

[0014]本实用新型的有益效果为:可以使旋转筒搅动液体与混合的纸塑碎片进行模拟揉搓动作,可以对物料进行预处理操作,再进入水力涡流环境进行分散和尺寸筛分分离,可以利用其剥离优势,避免其在水力分离环境中的堵塞风险,设置的双层隔离网盘,能够充分的对未被分离或分离产生的塑料进行回收、过滤,并且弧形叶片底部设置的刮料板对隔离网盘进行刮扫,打开回收门板对刮扫收集的塑料进行回收,避免发生塑料堵塞隔离网盘的情况发生。

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Abstract

The utility model discloses a paper and plastic separation machine, including the separation jar, the first pneumatic butterfly valve is fixed in the left side of separation jar bottom through, the recovery door board is connected with through the hinge in the right side of separation jar outer wall, the first servo motor is fixedly connected with in the middle part of separation jar top side, can make the rotating cylinder agitated liquid and the paper and plastic fragment of mixed carry out simulation rubbing action, can carry out the pretreatment operation to material, and then enter the hydraulic vortex environment and carry out dispersion and size screening separation, can use its stripping advantage, avoid its in the plugging risk in the hydraulic separation environment, set up the double -deck isolation net tray, can fully recover, filter to the plastic that has not been separated or the plastic that the separation produces, and the material scraping plate that arc blade bottom sets up carries out the scraping to the isolation net tray, opens the recovery door board and recycles the plastic that sweeps up and collects, avoids the situation that the plastic blocks the isolation net tray to take place.
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Description

Technical Field

[0001] This utility model relates to the technical field of paper-plastic separation equipment, specifically, to a paper-plastic separator. Background Technology

[0002] Paper-plastic separators, also known as paper-plastic sorting machines, paper-plastic hydraulic separators, or paper-plastic kneading separators, are key equipment specifically designed for processing paper-plastic composite packaging. Their core objective is to effectively separate paper pulp fibers from the plastic / aluminum foil layer, enabling the separate recycling of resources.

[0003] In the prior art, application number 202222825408.5 describes a paper-plastic separator, comprising: a main body, a frame, a lower box, an upper box, a locking device, and a cover plate; the frame is mounted on the main body; the lower box is mounted on the upper part of the frame and is connected to the frame by welding; the upper box is mounted on the upper side of the lower box and is connected to the lower box by the locking device; a cover plate is mounted on the upper part of the upper box and is connected to the upper box by bolts; a spray pipe is mounted on one side of the upper box; the above device has a complex structure, greatly increasing the cost of processing, and cannot perform paper-plastic pretreatment operations, has insufficient kneading and separation effect on paper and plastic, low separation efficiency, and is prone to clogging.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a paper-plastic separator to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows: A paper-plastic separator includes a separator tank. A first pneumatic butterfly valve is fixedly installed through the left side of the bottom of the separator tank. A recycling door panel is connected through the right side of the outer wall of the separator tank via a hinge. A first servo motor is fixedly connected to the middle of the top side of the separator tank. A separator is fixedly connected to the output shaft of the first servo motor. The separator is located inside the separator tank. A pre-kneading tank is fixedly connected to the left side of the top of the separator tank, and a water storage tank is fixedly connected to the right side of the top.

[0007] Preferably, the pre-kneading tank includes a tank body and a second servo motor, the second servo motor being symmetrically mounted on the top of the tank body, a rotating cylinder being symmetrically connected inside the tank body, and protrusions being equidistantly connected to the outer wall of the rotating cylinder.

[0008] Preferably, the bottom of the tank is symmetrically connected with a second pneumatic butterfly valve, the output shaft of the second servo motor extends into the tank and the bottom end is fixedly connected to the top of the rotating cylinder, and the tank is fixedly connected to the inside of the tank through the second pneumatic butterfly valve.

[0009] Preferably, the water storage tank includes a liquid tank and a pump box. The top side of the liquid tank is fixedly connected to the pump box, and a liquid pump is fixedly connected inside the pump box. The output end of the liquid pump passes through the top side of the pump box via a pipe and is fixedly connected to a flexible hose.

[0010] Preferably, the input end of the pump extends into the liquid tank through a pipe, the left end of the hose is connected to a mounting post, the mounting post is fixedly connected to the middle of the right side of the tank, and a water supply pipe is fixedly connected in the wall cavity of the mounting post.

[0011] Preferably, the water supply pipe is provided with spray heads at equal intervals on its outer wall. The spray heads penetrate the left side of the mounting column and extend into the liquid tank. The spray heads are located between the rotating cylinders.

[0012] Preferably, the separator includes a first connecting shaft and a second connecting shaft. The bottom end of the first connecting shaft is fixedly connected to the second connecting shaft. An installation ring is sleeved on the outer wall of the bottom end of the first connecting shaft and the second connecting shaft through a bearing. An isolation mesh is sleeved and fixed on the outside of the installation ring. The outside of the isolation mesh is fixedly connected to the inner wall of the tank.

[0013] Preferably, the output shaft of the first servo motor is fixedly connected to the top end of the first connecting shaft, and the bottom end of the second connecting shaft is connected to the bottom side of the inner wall of the tank through a bearing. Arc-shaped blades are equidistantly connected to the outer walls of the first and second connecting shafts, and scraper plates are fixedly connected to the bottom side of each arc-shaped blade.

[0014] The beneficial effects of this utility model are as follows: it can simulate kneading action between the rotating drum and the mixed paper-plastic fragments, which can pre-treat the materials before they enter the hydraulic vortex environment for dispersion and size screening. It can utilize its peeling advantage to avoid the risk of clogging in the hydraulic separation environment. The double-layer isolation screen can fully recover and filter the plastic that has not been separated or has been separated. The scraper at the bottom of the arc-shaped blades scrapes the isolation screen. The plastic collected by the scraping is recovered by opening the recovery door, which prevents the plastic from clogging the isolation screen. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of a paper-plastic separator according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of the internal structure of the pre-kneading tank of a paper-plastic separator according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the disassembled structure of the water tank of a paper-plastic separator according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the separator disassembly structure of a paper-plastic separator according to an embodiment of the present utility model.

[0017] In the picture: 1. Separator tank; 2. First pneumatic butterfly valve; 3. Recovery door panel; 4. First servo motor; 5. Separator; 6. Pre-kneading tank; 7. Water storage tank; 8. Tank body; 9. Second servo motor; 10. Rotating drum; 11. Protrusion block; 12. Second pneumatic butterfly valve; 13. Liquid tank; 14. Water pump box; 15. Liquid pump; 16. Hose; 17. Mounting column; 18. Water supply pipe; 19. Spray head; 20. First connecting shaft; 21. Second connecting shaft; 22. Mounting ring; 23. Isolation mesh disc; 24. Arc-shaped blade; 25. Scraper. Detailed Implementation

[0018] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0019] According to an embodiment of the present invention, a paper-plastic separator is provided.

[0020] Example 1 like Figure 1-4As shown, a paper-plastic separator according to an embodiment of the present invention includes a separator tank 1. A first pneumatic butterfly valve 2 is fixedly connected to the bottom left side of the separator tank 1. A recycling door panel 3 is connected to the outer right side of the separator tank 1 via a hinge. A first servo motor 4 is fixedly connected to the top center of the separator tank 1. A separator 5 is fixedly connected to the output shaft of the first servo motor 4. The separator 5 is disposed inside the separator tank 1. A pre-kneading tank 6 is fixedly connected to the top left side of the separator tank 1, and a water storage tank 7 is fixedly connected to the top right side of the separator tank 1. The pre-kneading tank 6 includes a tank body 8 and a second servo motor 9. The first servo motor 9 and the second servo motor 9 are symmetrically mounted on the top of the tank body 8. A rotating cylinder 10 is symmetrically connected inside the tank body 8. Protrusions 11 are equidistantly connected to the outer wall of the rotating cylinder 10. A second pneumatic butterfly valve 12 is symmetrically connected to the bottom of the tank body 8. The output shafts of the second servo motors 9 extend into the tank body 8, and their bottom ends are fixedly connected to the top of the rotating cylinder 10. The tank body 8 is fixedly connected to the interior of the tank body 8 through the second pneumatic butterfly valve 12. A feed inlet is connected through the left side of the outer wall of the tank 8, allowing the paper and plastic fragments to be processed to be fed into the tank body 8. Then, liquid is injected into the tank 8, and the second servo motors 9 are started respectively. The output shafts of the two second servo motors 9 rotate at different times, and the output shafts of the relatively rotating second servo motors 9 drive the rotating drum 10 to rotate relative to each other. This allows the rotating drum 10 to agitate the liquid and the mixed paper-plastic fragments to simulate a kneading action. The two rotating drums 10 rotating in opposite directions will generate strong shearing, squeezing and tearing forces at the gap. When the material is sucked into the roller gap, it will undergo violent kneading, crushing and tearing. The resulting hydraulic vortex and collision friction are more direct, more concentrated and stronger, which can more effectively destroy the bonding force between the paper fibers and the plastic film. The material will be forced through the gap of the rotating drum 10, ensuring that each piece of material is subjected to relatively uniform and strong mechanical action, which may reduce dead corners or insufficient processing. The rotating drums 10 with one fast and one slow speed can enhance the shearing and kneading effect, which can pre-treat the material before it enters the hydraulic vortex environment for dispersion and size screening and separation. It can take advantage of its peeling effect and avoid the risk of clogging in the hydraulic separation environment.

[0021] Example 2 like Figure 1-4As shown, a paper-plastic separator according to an embodiment of the present invention includes a separator tank 1. A first pneumatic butterfly valve 2 is fixedly connected through the bottom left side of the separator tank 1. A recycling door panel 3 is connected through the right side of the outer wall of the separator tank 1 via a hinge. A first servo motor 4 is fixedly connected to the middle of the top side of the separator tank 1. A separator 5 is fixedly connected to the output shaft of the first servo motor 4. The separator 5 is disposed inside the separator tank 1. A pre-kneading tank 6 is fixedly connected to the top left side of the separator tank 1, and a water storage tank 7 is fixedly connected to the top right side of the separator tank 1. The water storage tank 7 includes a liquid tank 13 and a water pump box 14. The top side of the liquid tank 13 is fixedly connected to the water pump box 14. A liquid pump 15 is fixedly connected inside the water pump box 14. The output end of the liquid pump 15 passes through the top side of the water pump box 14 through a pipe and is fixedly connected to a hose 16. The input end of the liquid pump 15 extends through a pipe... Inside the liquid tank 13, the left end of the hose 16 is connected to the mounting post 17. The mounting post 17 is fixedly connected to the middle right side of the tank body 8. A water supply pipe 18 is fixedly connected in the cavity of the mounting post 17. Spray heads 19 are evenly spaced on the outer wall of the water supply pipe 18. The spray heads 19 penetrate the left side of the mounting post 17 and extend into the liquid tank 13. The spray heads 19 are located between the rotating cylinders 10. A water injection pipe is provided on the right side of the outer wall of the liquid tank 13 to inject liquid into the liquid tank 13. Then, the liquid can be pumped to the water supply pipe 18 by the liquid pump 15. Then, the liquid is injected into the tank body 8 through the spray heads 19 on the outer wall of the water supply pipe 18. This can increase the liquid volume inside the tank body 8 in real time during the pretreatment process. After the tank body 8 is emptied, the outer wall of the rotating cylinder 10 can be flushed and cleaned, further improving its practicality.

[0022] Example 3 like Figure 1-4As shown, a paper-plastic separator according to an embodiment of the present invention includes a separator tank 1. A first pneumatic butterfly valve 2 is fixedly connected through the bottom left side of the separator tank 1. A recycling door panel 3 is connected through the right side of the outer wall of the separator tank 1 via a hinge. A first servo motor 4 is fixedly connected to the middle of the top side of the separator tank 1. A separator 5 is fixedly connected to the output shaft of the first servo motor 4. The separator 5 is disposed inside the separator tank 1. A pre-kneading tank 6 is fixedly connected to the top left side of the separator tank 1, and a water storage tank 7 is fixedly connected to the top right side of the separator tank 1. The separator 5 includes a first connecting shaft 20 and a second connecting shaft 21. The bottom end of the first connecting shaft 20 is fixedly connected to the second connecting shaft 21. 0. A mounting ring 22 is sleeved on the outer wall of the bottom end of the second connecting shaft 21 via a bearing. An isolation mesh disk 23 is fixedly sleeved on the outside of the mounting ring 22. The outer side of the isolation mesh disk 23 is fixedly connected to the inner wall of the tank body 8. The output shaft of the first servo motor 4 is fixedly connected to the top end of the first connecting shaft 20. The bottom end of the second connecting shaft 21 is connected to the bottom side of the inner wall of the tank body 8 via a bearing. Arc-shaped blades 24 are equidistantly connected to the outer walls of the first connecting shaft 20 and the second connecting shaft 21. Scraper plates 25 are fixedly connected to the bottom side of the arc-shaped blades 24. The pre-treated material is put into the separation tank 1 through the first pneumatic butterfly valve 2. The first servo motor 4 is started. The output of the first servo motor 4... The shaft drives the first connecting shaft 20 and the second connecting shaft 21 to rotate. The arc-shaped blades 24 on the outer walls of the first connecting shaft 20 and the second connecting shaft 21 rotate at high speed. The high-speed rotating arc-shaped blades 24 generate strong hydraulic vortices and mechanical shearing forces. Under the impact of high-speed water flow, direct impact of blades, and intense friction, collision, and kneading between materials, between materials and the tank wall, and between materials and the isolation mesh 23, the paper-plastic composite sheet is continuously torn and kneaded. Under the mechanical and hydraulic action, the moist pulp fiber layer gradually peels off from the plastic and aluminum foil matrix, breaks down, dissolves, and disperses into the water, forming a pulp suspension. The fine pulp fibers that are peeled off... As water flows through the isolation screen 23 installed on the inner wall of the separator 1, the peeled plastic sheets and aluminum foil sheets, as well as larger composite fragments that are not fully peeled, are blocked inside the screen by the isolation screen 23. The aqueous suspension containing pulp fibers is discharged by the first pneumatic butterfly valve 2 after passing through the isolation screen 23. The double-layer isolation screen 23 can fully recover and filter the plastic that is not separated or is generated by separation. The scraper 25 at the bottom of the arc blade 24 scrapes the isolation screen 23. The recovery door 3 is opened to recover the plastic collected by scraping, thus avoiding the situation where plastic clogs the isolation screen 23.

[0023] In summary, with the help of the above-mentioned technical solution of this utility model, when this device is in use, the left side of the outer wall of the tank 8 is connected to the feed port, and the paper-plastic fragments to be processed can be put into the tank 8. Then, liquid is injected into the tank 8, and then the second servo motors 9 are started respectively. The output shafts of the two second servo motors 9 rotate differently, and the output shafts of the relatively rotating second servo motors 9 drive the rotating drum 10 to rotate relative to each other. This allows the rotating drum 10 to stir the liquid and the mixed paper-plastic fragments to simulate a kneading action. The two rotating drums 10 rotating in opposite directions will generate strong shearing force, squeezing force and tearing force at the gap. When the material is sucked into the roller gap, it will undergo violent kneading, crushing and tearing. The resulting hydraulic vortex and collision friction are more direct, more concentrated and stronger, which can more effectively destroy the bonding force between the paper fiber and the plastic film. The pre-treated material is put into the separation tank 1 through the first pneumatic butterfly valve 2, and the first servo motor 4 is started. The output of the first servo motor 4... The shaft drives the first connecting shaft 20 and the second connecting shaft 21 to rotate. The arc-shaped blades 24 on the outer walls of the first connecting shaft 20 and the second connecting shaft 21 rotate at high speed. The high-speed rotating arc-shaped blades 24 generate strong hydraulic vortices and mechanical shearing forces. Under the impact of high-speed water flow, direct impact of blades, and intense friction, collision, and kneading between materials, between materials and the tank wall, and between materials and the isolation screen 23, the paper-plastic composite sheet is continuously torn and kneaded. Under the mechanical and hydraulic action, the wet pulp fiber layer is gradually peeled off from the plastic and aluminum foil matrix, broken up, dissolved, and dispersed into the water to form a pulp suspension. The small pulp fibers that are peeled off pass through the isolation screen 23 installed on the inner wall of the separation tank 1 with the water flow. The peeled plastic sheets and aluminum foil sheets, as well as larger composite fragments that are not fully peeled off, are blocked by the isolation screen 23 on the inside of the screen. The water suspension containing pulp fibers is discharged by the first pneumatic butterfly valve 2 after passing through the isolation screen 23.

[0024] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A paper-plastic separator, comprising a separator tank (1), characterized in that, The bottom left side of the separation tank (1) is fixed with a first pneumatic butterfly valve (2). The right side of the outer wall of the separation tank (1) is connected to a recycling door panel (3) through a hinge. The middle of the top side of the separation tank (1) is fixedly connected with a first servo motor (4). The output shaft of the first servo motor (4) is fixedly connected with a separator (5). The separator (5) is located inside the separation tank (1). The left side of the top of the separation tank (1) is fixedly connected with a pre-kneading tank (6), and the right side of the top is fixedly connected with a water storage tank (7).

2. The paper-plastic separator according to claim 1, characterized in that, The pre-kneading tank (6) includes a tank body (8) and a second servo motor (9). The second servo motor (9) is symmetrically installed on the top of the tank body (8). A rotating cylinder (10) is symmetrically connected inside the tank body (8). Protrusions (11) are equidistantly connected on the outer wall of the rotating cylinder (10).

3. A paper-plastic separator according to claim 2, characterized in that, The bottom of the tank (8) is symmetrically connected with a second pneumatic butterfly valve (12). The output shaft of the second servo motor (9) extends into the tank (8) and is fixedly connected to the top of the rotating cylinder (10) at its bottom. The tank (8) is fixedly connected to the inside of the tank (8) through the second pneumatic butterfly valve (12).

4. A paper-plastic separator according to claim 3, characterized in that, The water storage tank (7) includes a liquid tank (13) and a water pump box (14). The top side of the liquid tank (13) is fixedly connected to the water pump box (14). A liquid pump (15) is fixedly connected inside the water pump box (14). The output end of the liquid pump (15) passes through the top side of the water pump box (14) through a pipe and is fixedly connected to a hose (16).

5. A paper-plastic separator according to claim 4, characterized in that, The input end of the pump (15) extends into the liquid tank (13) through a pipe. The left end of the hose (16) is connected to the mounting post (17). The mounting post (17) is fixedly connected to the middle right side of the tank body (8). A water supply pipe (18) is fixedly connected in the wall cavity of the mounting post (17).

6. A paper-plastic separator according to claim 5, characterized in that, Spray heads (19) are provided at equal intervals on the outer wall of the water supply pipe (18). The spray heads (19) penetrate the left side of the mounting column (17) and extend into the liquid tank (13). The spray heads (19) are located between the rotating cylinders (10).

7. A paper-plastic separator according to claim 6, characterized in that, The separator (5) includes a first connecting shaft (20) and a second connecting shaft (21). The bottom end of the first connecting shaft (20) is fixedly connected to the second connecting shaft (21). An installation ring (22) is sleeved on the outer wall of the bottom end of the first connecting shaft (20) and the second connecting shaft (21) through a bearing. An isolation mesh disk (23) is sleeved and fixed on the outside of the installation ring (22). The outside of the isolation mesh disk (23) is fixedly connected to the inner wall of the tank (8).

8. A paper-plastic separator according to claim 7, characterized in that, The output shaft of the first servo motor (4) is fixedly connected to the top of the first connecting shaft (20), and the bottom end of the second connecting shaft (21) is connected to the bottom side of the inner wall of the tank (8) through a bearing. Arc-shaped blades (24) are connected at equal intervals on the outer wall of the first connecting shaft (20) and the outer wall of the second connecting shaft (21), and scraper plates (25) are fixedly connected to the bottom side of the arc-shaped blades (24).

Citation Information

Patent Citations

  • Paper-plastic separator

    CN218322091U