A vibration optimization device for an ultrasonic nozzle separator

Abstract

The utility model relates to ultrasonic nozzle separating machine technical field, and disclose a kind of vibration optimization device of ultrasonic nozzle separating machine, including rack.The vibration optimization device of ultrasonic nozzle separating machine, through the setting of vacuum pump, vacuum suction seat is extracted vacuum to form negative pressure environment, to firmly suck workpiece through vacuum suction hole, prevent falling damage of workpiece because of vibration when separating, through the setting of protective fence, can avoid the waste under separating splashing, through the installation electric telescopic link, it is convenient to drive ultrasonic nozzle separating host computer to move down when separating, so that ultrasonic vibration head and workpiece contact to separate, through the setting of spring, vibration when separating will cause spring to shake to drive vacuum suction seat to vibrate, so that ultrasonic vibration head can more effectively transmit vibration energy, reduce the consumption of energy, so that the nozzle separating effect of workpiece is better, improve the separation efficiency of vibration optimization device of ultrasonic nozzle separating machine.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic sprue separator technology, and in particular to a vibration optimization device for an ultrasonic sprue separator. Background Technology

[0002] In some products produced by injection molding machines, the product is connected to sprue waste, so it is necessary to separate the product from the sprue waste. The traditional method is to use cutting tools for manual separation, which is very inefficient. Therefore, ultrasonic sprue separators have emerged to separate the sprues, which greatly improves production efficiency.

[0003] The existing patent application publication number CN220614815U discloses an ultrasonic sprue separator, including a frame, an ultrasonic sprue separator main unit mounted on the top of the frame, an ultrasonic transducer mounted on the ultrasonic sprue separator main unit, and a fixture plate fixed on the top of the frame. The fixture plate has a through-hole product trough and a waste trough, and the waste trough is connected to the product trough. A cylinder is mounted on one side of the frame, and the output end of the cylinder is connected to an L-shaped connecting rod. A base plate is slidably connected to the bottom of the fixture plate, and a movable block is fixedly connected to one end of the base plate. This utility model can automatically collect sprue waste through the cylinder, L-shaped connecting rod, movable block, base plate, first feed hopper and waste trough. The robot arm does not need to wait for the sprue separation to be completed to remove the sprue waste. After the product to be separated is placed into the fixture plate, the robot arm can immediately pick up the other product to be separated, which greatly improves the production efficiency. However, the fixture plate of this ultrasonic sprue separator is fixed, which causes the vibration to be transmitted entirely through the contact surface between the ultrasonic transducer and the workpiece, resulting in greater energy loss and reduced separation efficiency.

[0004] To address this, we propose a vibration optimization device for an ultrasonic water separator. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a vibration optimization device for an ultrasonic water outlet separator.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A vibration optimization device for an ultrasonic sprue separator includes a frame, an electric telescopic rod at the upper end of the frame, an ultrasonic sprue separator main unit at the telescopic end of the upper end of the electric telescopic rod, an ultrasonic transducer at the driving end of the lower end of the ultrasonic sprue separator main unit, and a plurality of springs arranged in a rectangular array at the upper end of the frame, with a vacuum adsorption seat at the upper end of the plurality of springs, the vacuum adsorption seat being located directly below the ultrasonic transducer.

[0008] As a further improvement of this utility model: the upper end of the vacuum adsorption seat is provided with protective plates on all four sides, and the upper end of the vacuum adsorption seat is evenly provided with a plurality of vacuum adsorption holes. The outer end of the frame is provided with a vacuum pump, which is connected to the vacuum adsorption seat through a vacuum tube. The vacuum adsorption seat is evacuated by the vacuum pump. The setting of the vacuum pump makes it easy to evacuate the vacuum adsorption seat to form a negative pressure environment, so as to firmly adsorb the workpiece through the vacuum adsorption holes and prevent the workpiece from falling and being damaged due to vibration during separation. The setting of the protective plates can prevent the waste material from splashing during separation.

[0009] As a further improvement of this utility model: a load-bearing base plate is provided below the frame, and a plurality of vibration damping cylinders are arranged in a rectangular array at the upper end of the load-bearing base plate.

[0010] As a further improvement of this utility model: each of the aforementioned vibration damping cylinders is provided with a damping vibration damper, and the upper end of the damping vibration damper is provided with a connecting rod. The upper end of the connecting rod is fixedly connected to the lower end of the frame. The damping vibration damper facilitates the absorption and reduction of vibrations generated during the operation of the device, thereby reducing noise generation.

[0011] As a further improvement of this utility model: each of the four corners of the load-bearing base plate is provided with a fixing rod, and the ends of the four fixing rods are provided with hollow threaded columns. The interior of the hollow threaded columns is connected to a threaded rod by threads, and the threaded rod can rotate inside the hollow threaded column, thereby allowing the threaded rod to rise or fall, which is convenient for adapting to ground with different flatness.

[0012] As a further improvement of this utility model: a support pad is provided at the lower end of the threaded rod, and a rocker arm is provided at the upper end of the threaded rod. The support pad facilitates the support of the ultrasonic water nozzle separator, and the rocker arm facilitates the user to rotate the threaded rod.

[0013] Compared with the prior art, this utility model provides a vibration optimization device for an ultrasonic sprue separator, which has the following beneficial effects:

[0014] 1. This utility model utilizes a vacuum pump to create a negative pressure environment by drawing a vacuum into the vacuum adsorption seat, thereby firmly adsorbing the workpiece through the vacuum adsorption holes and preventing it from falling and being damaged due to vibration during separation. The protective enclosure prevents waste material from splashing during separation. The electric telescopic rod facilitates the downward movement of the ultrasonic sprue separator during separation, allowing the ultrasonic transducer to contact the workpiece for separation. The spring mechanism causes the spring to vibrate during separation, which in turn causes the vacuum adsorption seat to vibrate, enabling the ultrasonic transducer to transmit vibration energy more effectively, reducing energy consumption, and resulting in better sprue separation of the workpiece. This improves the separation efficiency of the vibration optimization device in the ultrasonic sprue separator.

[0015] 2. In this utility model, the threaded rod can be easily rotated by turning the rocker arm during installation, thereby allowing the threaded rod to rise or fall within the hollow threaded column. This facilitates the adjustment of the height of the ultrasonic sprue separator to adapt to ground with different flatness. A support pad is provided at the lower end of the threaded rod to stably support the ultrasonic sprue separator. The damping vibration damper is designed to absorb and reduce the vibration generated during the operation of the device, thereby reducing noise generation and improving the effectiveness of the vibration optimization device for the ultrasonic sprue separator.

[0016] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a vibration optimization device for an ultrasonic water outlet separator proposed in this utility model.

[0018] Figure 2 This is a cross-sectional structural schematic diagram of a vibration optimization device for an ultrasonic water outlet separator proposed in this utility model.

[0019] Figure 3 This invention provides a schematic diagram of the electric telescopic rod of the vibration optimization device for an ultrasonic water nozzle separator and the main structure of the ultrasonic water nozzle separator.

[0020] Figure 4 This is a partial structural schematic diagram of a vibration optimization device for an ultrasonic water outlet separator proposed in this utility model.

[0021] In the diagram: 1. Frame; 2. Electric telescopic rod; 3. Ultrasonic water outlet separator main unit; 4. Ultrasonic transducer; 5. Spring; 6. Vacuum adsorption seat; 7. Protective enclosure; 8. Vacuum adsorption hole; 9. Vacuum pump; 10. Load-bearing base plate; 11. Vibration damping cylinder; 12. Damping vibration damper; 13. Connecting rod; 14. Fixing rod; 15. Hollow threaded column; 16. Threaded rod; 17. Support pad; 18. Rocker arm. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Example: Please refer to Figures 1-4 This utility model provides a technical solution:

[0025] A vibration optimization device for an ultrasonic sprue separator includes a frame 1. An electric telescopic rod 2 is provided at the upper end of the frame 1. An ultrasonic sprue separator main unit 3 is provided at the telescopic end of the upper end of the electric telescopic rod 2. An ultrasonic transducer head 4 is provided at the driving end of the lower end of the ultrasonic sprue separator main unit 3. A plurality of springs 5 ​​are arranged in a rectangular array at the upper end of the frame 1. A vacuum adsorption seat 6 is provided at the upper end of the plurality of springs 5. The vacuum adsorption seat 6 is located directly below the ultrasonic transducer head 4.

[0026] In this embodiment, the upper end of the vacuum adsorption seat 6 is preferably provided with protective plates 7 on all four sides. The upper end of the vacuum adsorption seat 6 is evenly provided with a plurality of vacuum adsorption holes 8. The outer end of the frame 1 is provided with a vacuum pump 9. The vacuum pump 9 is connected to the vacuum adsorption seat 6 through a vacuum tube. The vacuum adsorption seat 6 is evacuated by the vacuum pump 9. The setting of the vacuum pump 9 makes it easy to evacuate the vacuum adsorption seat 6 to form a negative pressure environment, so that the workpiece is firmly adsorbed through the vacuum adsorption holes 8, preventing the workpiece from falling and being damaged due to vibration during separation. The setting of the protective plates 7 can prevent the waste material from splashing during separation.

[0027] In this embodiment, a load-bearing base plate 10 is preferably provided below the frame 1, and a plurality of vibration damping cylinders 11 are arranged in a rectangular array at the upper end of the load-bearing base plate 10.

[0028] In this embodiment, each of the preferred damping cylinders 11 is provided with a damping damper 12 inside. The upper end of the damping damper 12 is provided with a connecting rod 13, and the upper end of the connecting rod 13 is fixedly connected to the lower end of the frame 1. The damping damper 12 is provided to absorb and reduce the vibration generated during the operation of the device, thereby reducing the generation of noise.

[0029] In this embodiment, preferably, each of the four corners of the load-bearing base plate 10 is provided with a fixing rod 14, and the ends of the four fixing rods 14 are provided with hollow threaded columns 15. The hollow threaded columns 15 are connected to threaded rods 16 by threads. The threaded rods 16 can rotate inside the hollow threaded columns 15, thereby allowing the threaded rods 16 to rise or fall, which is convenient for adapting to ground with different flatness.

[0030] In this embodiment, the lower end of the threaded rod 16 is preferably provided with a support pad 17, and the upper end of the threaded rod 16 is provided with a rocker arm 18. The support pad 17 facilitates the support of the ultrasonic water nozzle separator, and the rocker arm 18 facilitates the user to rotate the threaded rod 16.

[0031] Working Principle: In this embodiment, the vibration optimization device for an ultrasonic sprue separator allows for easy rotation of the threaded rod 16 by turning the rocker arm 18 during installation. This causes the threaded rod 16 to rise or fall within the hollow threaded column 15, facilitating height adjustment to adapt to varying ground flatness. A support pad 17 is provided at the lower end of the threaded rod 16 for stable support of the ultrasonic sprue separator. The damping vibration absorber 12 helps absorb and reduce vibrations during operation, minimizing noise generation. During sprue separation, the workpiece can be placed in the vacuum adsorption seat 6, and the vacuum pump 9... The vacuum adsorption seat 6 is designed to create a negative pressure environment by drawing a vacuum, thereby firmly adsorbing the workpiece through the vacuum adsorption hole 8. This prevents the workpiece from falling and being damaged due to vibration during separation. The protective enclosure 7 prevents the splashing of waste material during separation. The electric telescopic rod 2 facilitates the downward movement of the ultrasonic nozzle separation host 3 during separation, allowing the ultrasonic transducer 4 to contact the workpiece for separation. The spring 5 causes vibration during separation, which in turn causes the vacuum adsorption seat 6 to vibrate, enabling the ultrasonic transducer 4 to more effectively transmit vibration energy and separate the nozzles from the workpiece.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vibration optimization device for an ultrasonic slurry separator, comprising a frame (1), characterized in that: An electric telescopic rod (2) is provided at the upper end of the frame (1). An ultrasonic water outlet separation host (3) is provided at the telescopic end of the upper end of the electric telescopic rod (2). An ultrasonic transducer (4) is provided at the driving end of the lower end of the ultrasonic water outlet separation host (3). Several springs (5) are arranged in a rectangular array at the upper end of the frame (1). A vacuum adsorption seat (6) is provided at the upper end of the several springs (5). The vacuum adsorption seat (6) is located directly below the ultrasonic transducer (4).

2. The vibration optimization device for an ultrasonic water outlet separator according to claim 1, characterized in that... The upper end of the vacuum adsorption seat (6) is provided with protective enclosures (7) on all four sides. The upper end of the vacuum adsorption seat (6) is provided with a plurality of vacuum adsorption holes (8). The outer end of the frame (1) is provided with a vacuum pump (9). The vacuum pump (9) is connected to the vacuum adsorption seat (6) through a vacuum tube. The vacuum adsorption seat (6) is evacuated by the vacuum pump (9).

3. The vibration optimization device for an ultrasonic slurry separator according to claim 1, characterized in that... The frame (1) is provided with a load-bearing base plate (10) below it, and the upper end of the load-bearing base plate (10) is provided with a number of vibration damping cylinders (11) in a rectangular array.

4. The vibration optimization device for an ultrasonic slurry separator according to claim 3, characterized in that... Each of the damping cylinders (11) is provided with a damping damper (12), and the upper end of the damping damper (12) is provided with a connecting rod (13), and the upper end of the connecting rod (13) is fixedly connected to the lower end of the frame (1).

5. The vibration optimization device for an ultrasonic slurry separator according to claim 4, characterized in that... The load-bearing base plate (10) is provided with a fixing rod (14) at each of its four corners. The ends of the four fixing rods (14) are provided with hollow threaded columns (15). The hollow threaded columns (15) are connected to threaded rods (16) by threads.

6. The vibration optimization device for an ultrasonic slurry separator according to claim 5, characterized in that... The lower end of the threaded rod (16) is provided with a support pad (17), and the upper end of the threaded rod (16) is provided with a rocker arm (18).

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