Floor embossing extrusion molding device

Abstract

The utility model relates to floor embossing extrusion forming device, including support frame, embossing roller one and embossing roller two, two opposite support frames are fixedly installed on the base, the support frame middle part is fixedly installed embossing roller two through the support, the inboard fixed mounting vertical guide column of support frame, support frame top fixed mounting electric jar, and the electric jar control embossing roller lifting seat drives embossing roller one along the guide column and lifts and falls, two support frames middle part install roll assembly respectively, and the fixed base of roll assembly is fixed in the front portion of support frame through fixed screw, and the opposite side fixed mounting front -and -back adjusting slide rail of two fixed bases, the utility model discloses through the electric jar and exert the pressure to embossing roller one from both ends thereof, and the pressure sensor response is applied to the bottom plate with the help of pressure, ensure moderate pressure, at the same time, with the help of roll assembly to the extrusion of bottom plate side edge, a small amount of overflowed plastic is pressed flat, can ensure that the embossing strength is stable and reduce the adjustment difficulty, can effectively prevent the plastic from being squeezed to the side.

Description

Technical Field

[0001] This utility model relates to the field of aluminum-plastic flooring processing technology, specifically to a flooring embossing and extrusion molding device. Background Technology

[0002] After cold bending, zinc-aluminum-magnesium flooring needs to be extruded on its surface. The extrusion process involves heating and melting the plastic raw material, then extruding it through a mold. After extrusion, the surface needs to be embossed. The depth of the embossing is achieved by adjusting the embossing rollers upwards or downwards. In this process, manual adjustment is usually used, which has poor precision. The embossing depth is inconsistent. If it is too shallow, the pattern will not be formed, and if it is too deep, the material will be squeezed to the side, which will greatly affect the installation of the flooring. Therefore, a side extrusion device suitable for the embossing of zinc-aluminum-magnesium flooring is proposed.

[0003] Currently, a utility model patent with publication number CN220841389U discloses a traction mechanism for extruding wood-plastic composite flooring. This mechanism dries residual cooling water on the wood-plastic composite flooring, preventing slippage within the traction mechanism. Simultaneously, it embosses the flooring, reducing labor intensity and enhancing the usability of the wood. The mechanism includes a lower frame mechanism and an upper frame mechanism. The upper frame mechanism comprises a frame body, two rotating rollers, and an airbag conveyor belt. The bottom of the frame body is connected to the top of four sets of pneumatic telescopic rods. Multiple sets of rotating rollers are rotatably mounted on the frame body, and the airbag conveyor belt is laid on top of these rollers. The mechanism also includes two fixing mechanisms, a drying mechanism, and a driving mechanism. The fixing mechanisms are mounted on a table and position the wood-plastic composite flooring in the center of the device. The drying mechanisms are mounted on the lower and upper frame mechanisms and dry the wood-plastic composite flooring. The driving mechanism is mounted on the ground and drives the lower and upper frame mechanisms.

[0004] As can be seen from the above-disclosed technical content, as prior art, the utility model with announcement number CN220841389U uses a fixing mechanism to fix the conveyed wood-plastic flooring, keeping it in the middle of the conveyor belt. The drying mechanism dries the residual cooling water on the wood-plastic flooring. The driving mechanism drives the lower frame mechanism and the upper frame mechanism, so that the lower frame mechanism and the upper frame mechanism cooperate to pull the wood-plastic flooring forward. By setting an airbag conveyor belt, the traction mechanism can be applied to wood-plastic flooring of various shapes, expanding the applicability of the mechanism. However, this patent is mainly used to pull the bottom plate when cooling wood flooring and to emboss the wood-plastic flooring from the top and bottom. It cannot accurately control the embossing force, and it also cannot solve the problem of plastic being squeezed to the side. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model provides a floor embossing extrusion molding device, which can ensure stable embossing force and reduce adjustment difficulty, and can effectively prevent plastic from being squeezed to the side.

[0006] To achieve the above objectives, this utility model provides a floor embossing extrusion molding device, comprising a support frame, an embossing roller one, and an embossing roller two. Two opposing support frames are fixedly installed on a base. The embossing roller two is fixedly installed in the middle of the support frame via a bracket. A vertical guide column is fixedly installed on the inner side of the support frame. An electric cylinder is fixedly installed at the top of the support frame. The electric cylinder controls the lifting seat of the embossing roller to drive the embossing roller one to rise and fall along the guide column. Roller assemblies are respectively installed in the middle of the two support frames. The fixing seat of the roller assembly is fixed to the front of the support frame by fixing screws. A front-to-back adjusting slide rail is fixedly installed on one side of the two fixing seats. A front-to-back adjusting slider is set on the front-to-back adjusting slide rail. A left-to-right adjusting slide rail is provided on the surface of the front-to-back adjusting slider. The left-to-right adjusting slider is movably installed on the surface of the left-to-right adjusting slide rail. A roller is installed on the upper part of the left-to-right adjusting slider via a rotating shaft.

[0007] In addition, the floor embossing extrusion molding apparatus proposed in the above embodiments of this utility model may also have the following additional technical features:

[0008] As a further improvement of this utility model, the lower end of the electric cylinder is connected to the embossing roller lifting seat through a pressure sensor.

[0009] As a further improvement of this utility model, limit blocks are provided at both ends of the front-to-back adjusting slide rail and the left-to-right adjusting slide rail.

[0010] As a further improvement of this utility model, the left and right adjusting slider, the front and back adjusting slider and the fixed base are all equipped with locking screws.

[0011] As a further improvement of this utility model, the locking screw is provided with a handle at the top.

[0012] By means of the above solution, the present invention has at least the following advantages: by applying pressure to the embossing roller from both ends by an electric cylinder, and by sensing the pressure applied to the base plate by a pressure sensor, the pressure is ensured to be moderate. At the same time, by using the roller assembly to squeeze the side of the base plate, the small amount of overflowing plastic is flattened, which can ensure the stability of the embossing force and reduce the difficulty of adjustment, and can effectively prevent the plastic from being squeezed to the side. Attached Figure Description

[0013] Figure 1 This is a three-dimensional schematic diagram of a floor embossing extrusion molding device;

[0014] Figure 2 This is a top-view perspective view of the roller assembly of the floor embossing and extrusion molding device;

[0015] Figure 3 This is a bottom-view perspective view of the roller assembly of a floor embossing and extrusion molding device;

[0016] In the diagram: 1. Support frame, 2. Roll assembly, 21. Roll, 22. Left and right adjustment slider, 23. Front and rear adjustment slider, 24. Front and rear adjustment slide rail, 25. Fixed seat, 26. Locking screw, 27. Left and right adjustment slide rail, 3. Electric cylinder, 4. Embossing roller lifting seat, 5. Embossing roller one, 6. Embossing roller two, 7. Guide column. Detailed Implementation

[0017] The floor embossing and extrusion molding device of this utility model is described below with reference to the accompanying drawings.

[0018] In Embodiment 1 of this application, as Figures 1 to 3 As shown, the local board embossing extrusion molding device (hereinafter referred to as "the present invention") includes a support frame 1, a roller assembly 2, an embossing roller 5, and an embossing roller 6. Two opposing support frames 1 are fixedly installed on a base. The embossing roller 6 is fixedly installed in the middle of the support frame 1 through a bracket. A vertical guide column 7 is fixedly installed on the inner side of the support frame 1. An electric cylinder 3 is fixedly installed at the top of the support frame 1. The electric cylinder 3 controls the embossing roller lifting seat 4 to drive the embossing roller 5 to rise and fall along the guide column 7. Roller assemblies 2 are respectively installed in the middle of the two support frames 1. The fixing seat 25 of the roller assembly 2 is fixed to the front of the support frame 1 by fixing screws 26. A front and rear adjusting slide rail 24 is fixedly installed on the opposite side of the two fixing seats 25. A front and rear adjusting slider 23 is set on the front and rear adjusting slide rail 24. A left and right adjusting slide rail 27 is provided on the surface of the front and rear adjusting slider 23. A left and right adjusting slider 22 is movably installed on the surface of the left and right adjusting slide rail 27. A roller 21 is installed on the upper part of the left and right adjusting slider 22 through a rotating shaft.

[0019] A traction mechanism for extruding wood-plastic composite flooring (hereinafter referred to as "the Patent"), with utility model publication number CN220841389U, uses a fixing mechanism to fix the conveyed wood-plastic composite flooring, keeping it in the middle of the conveyor belt. A drying mechanism dries any residual cooling water on the flooring. A drive mechanism drives the lower and upper frame mechanisms, which work together to pull the flooring forward. By incorporating an airbag conveyor belt, the traction mechanism can be applied to various shapes of wood-plastic composite flooring, expanding its applicability. However, this patent is mainly used for traction of the base plate when cooling wood flooring and for embossing the wood-plastic flooring from above and below. It cannot accurately control the embossing force and cannot solve the problem of plastic being squeezed to the side. In contrast, this invention applies pressure to the embossing roller 5 from both ends using an electric cylinder 3 and uses a pressure sensor to sense the pressure applied to the base plate to ensure moderate pressure and stable embossing force. At the same time, the roller assembly 2 squeezes the side of the base plate to flatten any small amount of overflowing plastic. This ensures stable embossing force and reduces the difficulty of adjustment, effectively preventing plastic from being squeezed to the side.

[0020] To further optimize the working efficiency of this application and improve the pressure control level, allowing the operator to determine the adjustment level based on the pressure, and achieve the corresponding embossing force by simply adjusting to the corresponding pressure state the next time it is used, the lower end of the electric cylinder 3 is connected to the embossing roller lifting seat 4 via a pressure sensor. To prevent the left-right adjusting slider 22 and the front-back adjusting slider 23 from slipping, limit blocks are provided at both ends of the front-back adjusting slide rail 24 and the left-right adjusting slide rail 27. To make the left-right adjusting slider 22, the front-back adjusting slider 23, and the fixed seat 25 more securely fixed, each of the left-right adjusting slider 22, the front-back adjusting slider 23, and the fixed seat 25 is equipped with a locking screw 26. For easier operation, the top of the locking screw 26 is provided with a handle.

[0021] To use the equipment, install the floor embossing and extrusion molding device and connect it to the conveyor belt. The equipment is then ready for use.

[0022] When this utility model is used, its specific operation is as follows:

[0023] During use, the conveyor belt transports the extruded base plate between embossing roller 5 and embossing roller 6. At this time, the operator adjusts the extension and retraction of the electric cylinder 3 through the control console or control machine. The electric cylinder 3 drives the embossing roller lifting seat 4 to adjust the height of embossing roller 5 along the guide column 7. After the adjustment is in place, the conveyor belt starts to transport the material plate. The operator observes the embossing level to ensure that the embossing is in a moderate state. At the same time, the operator manually adjusts the left and right adjustment slider 22, the front and back adjustment slider 23 and the fixed seat 25 to make the roller 21 fit against the side of the floor. If a small amount of extruded plastic is squeezed to the edge of the floor, the roller 21 can be used to flatten the side, which is convenient for the subsequent splicing of the floor.

[0024] In addition, when adjusting the left and right adjustment slider 22, the front and back adjustment slider 23 and the fixed base 25, you can manually adjust them by loosening the locking screw 26 and then manually tightening the locking screw 26.

[0025] In summary, the floor embossing extrusion molding device of this utility model applies pressure to the embossing roller 5 from both ends by the electric cylinder 3, and senses the pressure applied to the base plate by the pressure sensor to ensure that the pressure is moderate. At the same time, the roller assembly 2 squeezes the side of the base plate to flatten the small amount of overflowing plastic, which can ensure stable embossing force and reduce adjustment difficulty, and can effectively prevent plastic from being squeezed to the side.

[0026] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention is limited to these examples; within the framework of the invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity. Any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the invention should be included within the scope of protection of the invention.

Claims

1. A floor embossing extrusion molding device, comprising a support frame (1), an embossing roller one (5), and an embossing roller two (6), wherein two opposing support frames (1) are fixedly mounted on a base, characterized in that, The support frame (1) is fixedly installed with a bracket in the middle of the support frame (1). A vertical guide column (7) is fixedly installed on the inner side of the support frame (1). An electric cylinder (3) is fixedly installed at the top of the support frame (1). The electric cylinder (3) controls the embossing roller lifting seat (4) to drive the embossing roller (5) to rise and fall along the guide column (7). Roller assemblies (2) are installed in the middle of the two support frames (1). The fixed seat (25) of the roller assembly (2) is fixed to the front of the support frame (1) by locking screws (26). Front and rear adjustment slide rails (24) are fixedly installed on the opposite side of the two fixed seats (25). Front and rear adjustment sliders (23) are set on the front and rear adjustment slide rails (24). The surface of the front and rear adjustment sliders (23) is provided with left and right adjustment slide rails (27). The left and right adjustment sliders (22) are movably installed on the surface of the left and right adjustment slide rails (27). Rollers (21) are installed on the upper part of the left and right adjustment sliders (22) through a rotating shaft.

2. The floor embossing and extrusion molding apparatus according to claim 1, characterized in that, The lower end of the electric cylinder (3) is connected to the embossing roller lifting seat (4) via a pressure sensor.

3. The floor embossing and extrusion molding apparatus according to claim 2, characterized in that, Limiting blocks are provided at both ends of the front-to-back adjusting slide rail (24) and the left-to-right adjusting slide rail (27).

4. The floor embossing and extrusion molding apparatus according to claim 1, characterized in that, The left-right adjustment slider (22), the front-back adjustment slider (23), and the fixed base (25) are all equipped with locking screws (26).

5. The floor embossing and extrusion molding apparatus according to claim 4, characterized in that, The locking screw (26) is provided with a handle on the top.

Images