An integrated apparatus for hot melt welding of a stir bar to a film
Patent Information
- Application Number
- CN202521945120.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0004]本实用新型的目的在于：为了解决整个加工流水线较长，占用的空间较多的问题，而提出的一种搅拌杆与胶片的热熔焊接一体化设备
第一抓取组件将第一原料盒内的搅拌杆转运到中转盒内，第二抓取组件将中转盒内的搅拌杆转运到固定槽内，驱动电机带动活动块进行逆时针转动（每转一次为90°），此时待焊接的搅拌杆转动到组装组件一侧，组装组件将胶片放置到固定槽内，胶片上预留的安装孔刚好卡进搅拌杆上的待焊接区域内，将二者组装起来，活动块转动一次，此时待焊接的搅拌杆和胶片转动到焊接组件一侧，焊接组件对搅拌杆和胶片进行热熔焊接，焊接完成之后，活动块转动一次，此时成品转动到下料组件一侧，下料组件将成品搬运到收集盒内，进行收集，整个热熔焊接的过程中，不同的功能单元围绕着活动块进行分布，使得整个装置的分布更加集中，占用的地方较小。
Smart Images
Figure CN224714480U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film welding technology, and in particular to an integrated device for hot-melt welding of a stirring rod and a film. Background Technology
[0002] The main body of the stirring rod is rigid, but flexible films are welded to its side or specific positions. During the stirring process, these flexible film blades will undergo elastic deformation, and these films will act as flexible stirring blades or scrapers.
[0003] In the existing technology, the hot-melt welding process between the stirring rod and the film requires several processing workshops, the entire processing line is long and occupies a lot of space, which is difficult to meet the needs of industrial production. Utility Model Content
[0004] The purpose of this utility model is to provide an integrated equipment for hot-melt welding of a stirring rod and a film to solve the problem of a long processing line that occupies a lot of space.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A device for integrated hot-melt welding of a stirring rod and a film includes a worktable. The worktable is provided with a first raw material box, a transfer box, a second raw material box, a collection box, and a movable block. The worktable is equipped with a first gripping component for transferring the stirring rod from the first raw material box to the transfer box, a second gripping component for transferring the stirring rod from the transfer box to the movable block, an assembly component for placing the film into the movable block, a welding component for welding the film onto the stirring rod, and a feeding component for transporting the finished workpiece into the collection box.
[0006] As a further description of the above technical solution: a drive motor is fixedly installed on the lower end face of the workbench, the output shaft of the drive motor is fixedly connected to the movable block, and a fixing groove is provided on the movable block.
[0007] As a further description of the above technical solution: the first gripping component includes a fixed rod slidably mounted on a first linear module, a movable rod slidably mounted on the fixed rod via a second linear module, and a third linear module slidably mounted on the movable rod. The first linear module is fixedly mounted on a workbench, the second linear module is fixedly mounted on the fixed rod, and a suction cup assembly is provided below the third linear module.
[0008] As a further description of the above technical solution: the second gripping component includes a fourth linear module disposed on a fixed plate, a movable plate slidably mounted on the fourth linear module, and a support plate slidably mounted on a fifth linear module. The fixed plate is fixedly mounted on the workbench, the fifth linear module is disposed on the movable plate, and a suction cup assembly is disposed below the support plate.
[0009] As a further description of the above technical solution: the assembly component includes a sixth linear module disposed on a fixed frame, a movable frame slidably mounted on the sixth linear module, and a first cylinder fixedly mounted on the upper end of the movable frame. A suction cup assembly is disposed below the movable frame, and the output end of the first cylinder is fixedly connected to the suction cup assembly.
[0010] As a further description of the above technical solution: the welding assembly includes a second cylinder fixedly mounted on a fixed base, and a welding assembly movably mounted on the fixed base, wherein the output end of the second cylinder is fixedly connected to the welding assembly.
[0011] As a further description of the above technical solution: the unloading assembly includes a seventh linear module set on the connecting plate and a third cylinder fixedly installed on the plate body. The connecting plate is fixedly installed on the workbench, the plate body is slidably installed on the seventh linear module, a suction cup group is set below the plate body, and the output end of the third cylinder is fixedly connected to the suction cup group.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: The first gripping component transfers the stirring rod from the first raw material box to the transfer box. The second gripping component transfers the stirring rod from the transfer box to the fixed slot. The drive motor drives the movable block to rotate counterclockwise (90° per rotation). At this time, the stirring rod to be welded rotates to the side of the assembly component. The assembly component places the film into the fixed slot. The pre-drilled mounting holes on the film fit perfectly into the area to be welded on the stirring rod, assembling the two together. The movable block rotates once, and the stirring rod and film to be welded rotate to the side of the welding component. The welding component performs hot melt welding on the stirring rod and film. After welding is completed, the movable block rotates once, and the finished product rotates to the side of the unloading component. The unloading component transports the finished product to the collection box for collection. Throughout the hot melt welding process, different functional units are distributed around the movable block, making the distribution of the entire device more concentrated and occupying less space. Attached Figure Description
[0013] Figure 1 A schematic diagram of the front view structure according to an embodiment of the present utility model is shown; Figure 2 A schematic diagram of the structure below the workbench according to an embodiment of the present invention is shown; Figure 3 A schematic diagram of the feeding assembly structure provided according to an embodiment of the present utility model is shown.
[0014] Legend: 1. Workbench; 11. First raw material box; 12. Transfer box; 13. Second raw material box; 14. Collection box; 2. Fixed rod; 21. First linear module; 22. Second linear module; 23. Movable rod; 24. Third linear module; 3. Fixed plate; 31. Fourth linear module; 32. Movable plate; 33. Fifth linear module; 34. Bearing plate; 4. Movable block; 41. Fixed groove; 42. Drive motor; 5. Fixed frame; 51. Sixth linear module; 52. Movable frame; 53. First cylinder; 6. Fixed seat; 61. Welding assembly; 62. Second cylinder; 7. Connecting plate; 71. Seventh linear module; 72. Plate body; 73. Third cylinder. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example: This example provides an integrated device for hot-melt welding of a stirring rod and a film. See [link to example]. Figure 1 - Figure 3 Specifically, it includes a workbench 1, on which a first raw material box 11, a transfer box 12, a second raw material box 13, a collection box 14, and a movable block 4 are placed. The workbench 1 is equipped with a first gripping component for transferring the stirring rod in the first raw material box 11 to the transfer box 12, a second gripping component for transferring the stirring rod in the transfer box 12 to the movable block 4, an assembly component for placing the film into the movable block 4, a welding component for welding the film onto the stirring rod, and a feeding component for transporting the finished workpiece into the collection box 14. A drive motor 42 is fixedly installed on the lower end face of the workbench 1, and the output shaft of the drive motor 42 is fixedly connected to the movable block 4. A fixing groove 41 is opened on the movable block 4. The first gripping component transfers the stirring rod in the first raw material box 11 to the transfer box 12, and the second gripping component transfers the stirring rod in the transfer box 12 to the fixed groove 41. The drive motor 42 drives the movable block 4 to rotate counterclockwise (90° per rotation). At this time, the stirring rod to be welded rotates to the side of the assembly component. The assembly component places the film into the fixed groove 41. The pre-drilled mounting hole on the film fits into the area to be welded on the stirring rod, assembling the two together. The movable block 4 rotates once. At this time, the stirring rod and film to be welded rotate to the side of the welding component. The welding component performs hot melt welding on the stirring rod and film. After the welding is completed, the movable block 4 rotates once. At this time, the finished product rotates to the side of the unloading component. The unloading component transports the finished product into the collection box 14 for collection. During the entire hot melt welding process, different functional units are distributed around the movable block 4, making the distribution of the entire device more concentrated and occupying less space. The first gripping component includes a fixed rod 2 slidably mounted on a first linear module 21, a movable rod 23 slidably mounted on the fixed rod 2 via a second linear module 22, and a third linear module 24 slidably mounted on the movable rod 23. The first linear module 21 is fixedly mounted on the workbench 1, the second linear module 22 is fixedly mounted on the fixed rod 2, and a suction cup assembly is provided below the third linear module 24. The first linear module 21 drives the fixed rod 2, the movable rod 23, and the suction cup assembly below the third linear module 24 to move towards one side of the worktable 1. Then, the third linear module 24 drives the suction cup assembly below to move directly above the first raw material box 11. Finally, the second linear module 22 drives the suction cup assembly to descend and grab the stirring rod in the first raw material box 11. Then, the first linear module 21, the second linear module 22, and the third linear module 24 drive the suction cup assembly to transfer the stirring rod into the transfer box 12. The second gripping component includes a fourth linear module 31 mounted on a fixed plate 3, a movable plate 32 slidably mounted on the fourth linear module 31, and a support plate 34 slidably mounted on a fifth linear module 33. The fixed plate 3 is fixedly mounted on the workbench 1, the fifth linear module 33 is mounted on the movable plate 32, and a suction cup assembly is provided below the support plate 34. The fifth linear module 33 drives the support plate 34 and the suction cup group below to move to the top of the transfer box 12. Then, the fourth linear module 31 drives the movable plate 32 and the suction cup group below the support plate 34 to descend and grab the stirring rod in the transfer box 12. Then, the fourth linear module 31 and the fifth linear module 33 drive the suction cup group to transfer the stirring rod to the fixed groove 41 near the side of the first linear module 21. The assembly components include a sixth linear module 51 mounted on a fixed frame 5, a movable frame 52 slidably mounted on the sixth linear module 51, and a first cylinder 53 fixedly mounted on the upper end of the movable frame 52. A suction cup assembly is provided below the movable frame 52, and the output end of the first cylinder 53 is fixedly connected to the suction cup assembly. The sixth linear module 51 drives the movable frame 52 to move directly above the second raw material box 13. Then, the first cylinder 53 drives the suction cup assembly to descend and grab the film in the second raw material box 13. Then, the sixth linear module 51 and the first cylinder 53 drive the suction cup assembly to transfer the film to the fixed groove 41. The pre-reserved mounting hole on the film fits into the area to be welded on the stirring rod, and the two are assembled together. The welding assembly includes a second cylinder 62 fixedly mounted on a fixed base 6 and a welding assembly 61 movably mounted on the fixed base 6, with the output end of the second cylinder 62 fixedly connected to the welding assembly 61. The second cylinder 62 drives the welding assembly 61 to descend. The welding assembly 61 performs hot melt welding on the stirring rod and the film, firmly welding the film onto the stirring rod. The unloading assembly includes a seventh linear module 71 set on the connecting plate 7 and a third cylinder 73 fixedly installed on the plate body 72. The connecting plate 7 is fixedly installed on the worktable 1, the plate body 72 is slidably installed on the seventh linear module 71, a suction cup group is set below the plate body 72, and the output end of the third cylinder 73 is fixedly connected to the suction cup group. The seventh linear module 71 moves the plate 72 to the top of the fixed groove 41. The third cylinder 73 drives the suction cup assembly to descend and grab the welded finished product. Then, the seventh linear module 71 and the third cylinder 73 transfer the welded finished product into the collection box 14 through the suction cup assembly to complete the centralized collection of the finished product.
[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An integrated device for hot-melt welding of a stirring rod and a film, characterized in that, include: A workbench (1) is provided with a first raw material box (11), a transfer box (12), a second raw material box (13), a collection box (14), and a movable block (4). The workbench (1) is provided with a first gripping component for transferring the stirring rod in the first raw material box (11) to the transfer box (12). The workbench (1) is provided with a second gripping component for transferring the stirring rod in the transfer box (12) to the movable block (4). The workbench (1) is provided with an assembly component for placing the film into the movable block (4). The workbench (1) is provided with a welding component for welding the film onto the stirring rod. The workbench (1) is provided with a feeding component for transporting the finished workpiece into the collection box (14).
2. The integrated hot-melt welding equipment for a stirring rod and a film according to claim 1, characterized in that, A drive motor (42) is fixedly installed on the lower end face of the workbench (1). The output shaft of the drive motor (42) is fixedly connected to the movable block (4). A fixed groove (41) is provided on the movable block (4).
3. The integrated hot-melt welding equipment for a stirring rod and a film according to claim 1, characterized in that, The first gripping component includes a fixed rod (2) slidably mounted on a first linear module (21), a movable rod (23) slidably mounted on the fixed rod (2) via a second linear module (22), and a third linear module (24) slidably mounted on the movable rod (23). The first linear module (21) is fixedly mounted on a workbench (1), the second linear module (22) is fixedly mounted on the fixed rod (2), and a suction cup assembly is provided below the third linear module (24).
4. The integrated hot-melt welding equipment for a stirring rod and a film according to claim 1, characterized in that, The second gripping component includes a fourth linear module (31) mounted on a fixed plate (3), a movable plate (32) slidably mounted on the fourth linear module (31), and a support plate (34) slidably mounted on a fifth linear module (33). The fixed plate (3) is fixedly mounted on the workbench (1), the fifth linear module (33) is mounted on the movable plate (32), and a suction cup assembly is provided below the support plate (34).
5. The integrated hot-melt welding equipment for a stirring rod and a film according to claim 1, characterized in that, The assembly includes a sixth linear module (51) mounted on a fixed frame (5), a movable frame (52) slidably mounted on the sixth linear module (51), and a first cylinder (53) fixedly mounted on the upper end of the movable frame (52). A suction cup assembly is provided below the movable frame (52), and the output end of the first cylinder (53) is fixedly connected to the suction cup assembly.
6. The integrated hot-melt welding equipment for a stirring rod and a film according to claim 1, characterized in that, The welding assembly includes a second cylinder (62) fixedly mounted on a fixed base (6) and a welding assembly (61) movably mounted on the fixed base (6), wherein the output end of the second cylinder (62) is fixedly connected to the welding assembly (61).
7. The integrated hot-melt welding equipment for a stirring rod and a film according to claim 1, characterized in that, The unloading assembly includes a seventh linear module (71) mounted on a connecting plate (7) and a third cylinder (73) fixedly mounted on a plate (72). The connecting plate (7) is fixedly mounted on a workbench (1), and the plate (72) is slidably mounted on the seventh linear module (71). A suction cup assembly is provided below the plate (72), and the output end of the third cylinder (73) is fixedly connected to the suction cup assembly.