Fireproof composite board forming and assembling equipment
Patent Information
- Application Number
- CN202522201674.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0004]本实用新型的目的在于提供一种防火复合板成型组装设备,具备能够有效避免长时间的固化环节而降低防火复合板的压合成型效率,从而提高设备利用率和生产效率的优点,解决了目前的防火复合板在压合成型的过程中,芯材与面板需依赖粘结剂固化形成稳定结构,而该过程中所需的固化时间较长,导致压合成型设备无法快速周转,降低了设备的利用率,同时也导致整体的流程被固化环节拉长,降低了生产效率的问题
1、本实用新型通过设置底座、下压板、上压板、移动架、固定架、移动油缸、升降油缸和套框,达到了能够有效避免长时间的固化环节而降低防火复合板的压合成型效率,从而提高设备利用率和生产效率的效果,下压板放置于支撑座上,防火复合板中的芯材和面板分别放置于下压板上表面,然后再将上压板放置于复合板的上表面,升降油缸输出端作用于上压板的上表面,通过上压板和下压板对芯材和面板施压,以完成复合板的压合成型,然后将套框放置于移动架内部,两个移动油缸输出端分别带动两个移动架移动,上压板和下压板的两侧分别进入到两个移动架内部,同时将套框套在了上压板和下压板的两侧,即可将复合板、下压板和上压板取走并静待芯材和面板之间的粘接剂固化,此时能快速释放压合成型设备,让设备立即投入下一批坯体的压合,减少设备闲置时间,缩短整体生产周期。
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Figure CN224714503U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fireproof composite board production technology, specifically to a fireproof composite board forming and assembly equipment. Background Technology
[0002] Fire-resistant composite panels are functional boards formed by combining a core material and a panel. The core principle is to utilize the synergistic properties of different materials to achieve multiple functions such as fire resistance, thermal insulation, and structural strength. The core material is often made of non-combustible / flame-retardant materials such as rock wool, glass wool, magnesium oxide board, and calcium silicate. The panel commonly uses materials that combine protection and flatness, such as galvanized steel sheet, fire-resistant gypsum board, and aluminum foil. The two are bonded together with a fire-resistant adhesive to form an integrated structure. Some models also incorporate moisture-proof and sound-insulating layers during production to optimize performance. Widely used in building partitions, ceilings, exterior walls, and fire compartments, these panels meet the fire resistance limits of GB50016 "Code for Fire Protection Design of Buildings" while also being lightweight and easy to install. They are a commonly used material in modern buildings that balances fire safety and construction efficiency.
[0003] In the current process of pressing fireproof composite panels, the core material and the panel need to rely on adhesive to cure and form a stable structure. However, the curing time required in this process is relatively long, which makes it difficult for the pressing equipment to turn over quickly, reducing the utilization rate of the equipment. At the same time, the overall process is lengthened by the curing step, reducing production efficiency. To address this, we propose a fireproof composite panel molding and assembly equipment. Utility Model Content
[0004] The purpose of this utility model is to provide a fireproof composite board molding and assembly equipment, which can effectively avoid the long curing process that reduces the pressing efficiency of fireproof composite boards, thereby improving equipment utilization and production efficiency. It solves the problem that in the current process of pressing fireproof composite boards, the core material and the panel need to rely on adhesive to cure to form a stable structure. The curing time required in this process is long, which makes it impossible for the pressing equipment to be turned over quickly, reducing the utilization rate of the equipment. At the same time, it also causes the overall process to be lengthened by the curing process, reducing production efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a fireproof composite panel forming and assembly equipment, comprising a base, a lower pressure plate, and an upper pressure plate. A support seat and a fixed frame are fixedly installed on the upper surface of the base. The lower pressure plate is located on the upper surface of the support seat, and the upper pressure plate is located above the lower pressure plate. The support seat, the lower pressure plate, and the upper pressure plate are all located inside the fixed frame. Lifting cylinders are fixedly installed on both sides of the upper surface of the fixed frame. Moving cylinders are fixedly installed on both sides of the outer surface of the fixed frame. The output ends of the two moving cylinders are fixedly connected to moving frames, and the two moving frames are respectively located on both sides of the lower pressure plate. Sleeve frames are movably installed inside the two moving frames.
[0006] Preferably, both the lower pressure plate and the upper pressure plate have raised baffles near their edges on opposite sides.
[0007] Preferably, the opposite sides of the lower pressure plate and the upper pressure plate are both fixedly equipped with mesh reinforcing ribs.
[0008] Preferably, the upper surface of the support base is provided with a protruding positioning block, the upper surface of the upper pressure plate is provided with a positioning groove on the grid reinforcing rib, and the end of the lifting cylinder output end is located inside the positioning groove.
[0009] Preferably, the top and bottom of the inner walls of both sleeves are provided with limiting protrusions.
[0010] Preferably, steps are provided on the inner walls of both movable frames near their inner edges, and the sleeve frame is located inside the steps.
[0011] Preferably, a sliding sleeve is fixedly installed on the outer surface of the fixed frame at the positions on both sides of the two movable cylinders, and a sliding rod is fixedly connected to the outer side of the two movable frames near the front and rear surfaces, with the sliding rod passing through the sliding sleeve.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a base, lower pressure plate, upper pressure plate, movable frame, fixed frame, movable hydraulic cylinder, lifting hydraulic cylinder, and sleeve frame, effectively avoids the reduction in the pressing and molding efficiency of fireproof composite panels due to a long curing process, thereby improving equipment utilization and production efficiency. The lower pressure plate is placed on the support base, and the core material and face panel of the fireproof composite panel are respectively placed on the upper surface of the lower pressure plate. Then, the upper pressure plate is placed on the upper surface of the composite panel. The output end of the lifting hydraulic cylinder acts on the upper surface of the upper pressure plate, and the core material and face panel of the fireproof composite panel are pressed together by the upper and lower pressure plates. The material and panel are pressed together to form the composite board. Then, the sleeve frame is placed inside the moving frame. The output ends of the two moving cylinders drive the two moving frames to move. The two sides of the upper and lower pressure plates enter the two moving frames respectively, and the sleeve frame is placed on the two sides of the upper and lower pressure plates. The composite board, lower pressure plate and upper pressure plate can then be removed and left to wait for the adhesive between the core material and the panel to cure. At this time, the pressing and forming equipment can be quickly released, allowing the equipment to be put into pressing the next batch of blanks immediately, reducing equipment downtime and shortening the overall production cycle.
[0013] 2. By setting up mesh reinforcing ribs, this utility model can improve the overall structural strength of the lower and upper pressure plates, effectively preventing deformation during the compression molding process.
[0014] 3. By setting up protruding positioning blocks and positioning grooves, this utility model plays a positioning role for the lower and upper pressure plates during the pressing process, preventing the lower and upper pressure plates from deviating. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional structural diagram of the upper pressure plate of this utility model; Figure 3 This is a partial three-dimensional structural diagram of the support base of this utility model; Figure 4 This is a partial three-dimensional sectional view of the mobile frame of this utility model.
[0016] Reference numerals in the attached diagram: 1. Base; 2. Lower pressure plate; 3. Upper pressure plate; 4. Raised stop bar; 5. Support seat; 6. Moving frame; 7. Moving cylinder; 8. Slide rod; 9. Sliding sleeve; 10. Fixed frame; 11. Lifting cylinder; 12. Mesh reinforcing rib; 13. Positioning groove; 14. Raised positioning block; 15. Step; 16. Sleeve frame; 17. Limiting protrusion. Detailed Implementation
[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0018] Example 1
[0019] like Figures 1-4 As shown, the fireproof composite panel molding and assembly equipment proposed in this utility model includes a base 1, a lower pressure plate 2, and an upper pressure plate 3. A support seat 5 and a fixing frame 10 are fixedly installed on the upper surface of the base 1. The fixing frame 10 is n-shaped. The lower pressure plate 2 is located on the upper surface of the support seat 5, and the upper pressure plate 3 is located above the lower pressure plate 2. The support seat 5, the lower pressure plate 2, and the upper pressure plate 3 are all located inside the fixing frame 10. Lifting cylinders 11 are fixedly installed on both sides of the upper surface of the fixing frame 10. Moving cylinders 7 are fixedly installed on both sides of the outer surface of the fixing frame 10. The output ends of the two moving cylinders 7 are fixedly connected to moving frames 6. The moving frames 6 are hollow inside and open on the inner side. The two moving frames 6 are located on both sides of the lower pressure plate 2. Each movable frame 6 has a movable frame 16 installed inside. The frame 16 is U-shaped. Steps 15 are provided on the inner walls of both movable frames 6 near the inner edge, and the frame 16 is located inside the steps 15. Raised baffles 4 are provided on the opposite sides of the lower pressure plate 2 and the upper pressure plate 3 near the edge. The raised baffles 4 act as a blocking and limiting function for the fireproof composite board to prevent displacement during the pressing and molding process. Sliding sleeves 9 are fixedly installed on the outer surface of the fixed frame 10 on both sides of the two movable cylinders 7. Sliding rods 8 are fixedly connected to the outer sides of the two movable frames 6 near the front and rear surfaces, and the sliding rods 8 pass through the sliding sleeves 9. The sliding sleeves 9 and the sliding rods 8 work together to guide the movable frame 6 and improve the stability of the movable frame 6.
[0020] In use, the lower pressure plate 2 is placed on the support base 5, and the core material and the panel of the fireproof composite board are placed on the upper surface of the lower pressure plate 2. Then, the upper pressure plate 3 is placed on the upper surface of the composite board. The output end of the lifting cylinder 11 acts on the upper surface of the upper pressure plate 3. The upper pressure plate 3 and the lower pressure plate 2 apply pressure to the core material and the panel to complete the pressing and molding of the composite board. Then, the sleeve frame 16 is placed inside the moving frame 6. The output ends of the two moving cylinders 7 drive the two moving frames 6 to move respectively. The two sides of the upper pressure plate 3 and the lower pressure plate 2 enter the two moving frames 6 respectively. At the same time, the sleeve frame 16 is fitted on the two sides of the upper pressure plate 3 and the lower pressure plate 2. The composite board, the lower pressure plate 2 and the upper pressure plate 3 can be removed and the adhesive between the core material and the panel can be left to cure. At this time, the pressing and molding equipment can be quickly released, allowing the equipment to be put into the pressing of the next batch of blanks immediately, reducing the idle time of the equipment and shortening the overall production cycle.
[0021] Example 2
[0022] like Figures 1-4 As shown, the fireproof composite panel molding and assembly equipment proposed in this utility model, compared with the first embodiment, further includes a grid reinforcing rib 12 fixedly installed on the opposite sides of the lower pressure plate 2 and the upper pressure plate 3, a raised positioning block 14 provided on the upper surface of the support base 5, the raised positioning block 14 being located in the grid groove of the grid reinforcing rib 12, a positioning groove 13 provided on the grid reinforcing rib 12 on the upper surface of the upper pressure plate 3, and the end of the output end of the lifting cylinder 11 being located inside the positioning groove 13, and a limiting protrusion 17 provided at the top and bottom of the inner wall of the two sleeve frames 16, the limiting protrusion 17 being able to be inserted into the gaps on both sides of the grid reinforcing rib 12, thereby limiting the sleeve frame 16.
[0023] In this embodiment, the protruding positioning block 14 and the positioning groove 13 play a positioning role for the lower pressure plate 2 and the upper pressure plate 3 during the pressing process, preventing the lower pressure plate 2 and the upper pressure plate 3 from deviating.
[0024] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A fireproof composite panel forming and assembly equipment, comprising a base (1), a lower pressure plate (2) and an upper pressure plate (3), characterized in that: The base (1) is fixedly mounted with a support seat (5) and a fixed frame (10). The lower pressure plate (2) is located on the upper surface of the support seat (5). The upper pressure plate (3) is located above the lower pressure plate (2). The support seat (5), the lower pressure plate (2) and the upper pressure plate (3) are all located inside the fixed frame (10). The upper surface of the fixed frame (10) is fixedly mounted with lifting cylinders (11) on both sides. The outer surface of the fixed frame (10) is fixedly mounted with moving cylinders (7) on both sides. The output ends of the two moving cylinders (7) are fixedly connected with moving frames (6). The two moving frames (6) are located on both sides of the lower pressure plate (2). The two moving frames (6) are movably mounted with sleeve frames (16) inside.
2. The fireproof composite panel molding and assembly equipment according to claim 1, characterized in that: The lower pressure plate (2) and the upper pressure plate (3) are each provided with a raised baffle (4) near the edge on the opposite side.
3. The fireproof composite panel molding and assembly equipment according to claim 1, characterized in that: The lower pressure plate (2) and the upper pressure plate (3) are both fixedly installed with mesh reinforcing ribs (12) on opposite sides.
4. The fireproof composite panel molding and assembly equipment according to claim 3, characterized in that: The upper surface of the support base (5) is provided with a protruding positioning block (14), and the upper surface of the upper pressure plate (3) is provided with a positioning groove (13) on the grid reinforcing rib (12), and the end of the output end of the lifting cylinder (11) is located inside the positioning groove (13).
5. The fireproof composite panel molding and assembly equipment according to claim 3, characterized in that: Limiting protrusions (17) are provided at the top and bottom of the inner walls of the two sleeves (16).
6. The fireproof composite panel molding and assembly equipment according to claim 1, characterized in that: Both of the movable frames (6) have steps (15) on their inner walls near the inner edge, and the frame (16) is located inside the steps (15).
7. The fireproof composite panel molding and assembly equipment according to claim 1, characterized in that: Sliding sleeves (9) are fixedly installed on the outer surface of the fixed frame (10) at the positions on both sides of the two movable cylinders (7). Sliding rods (8) are fixedly connected to the outer sides of the two movable frames (6) near the front and rear surfaces, and the sliding rods (8) pass through the sliding sleeves (9).