Sleeve finger ultrasonic wave welds pipe and draws strip all-in-one machine

Abstract

The utility model relates to a kind of finger sleeve little finger ultrasonic welding pipe strip-drawing integrated machine, belong to the technical field of production of power industry cold shrink cable accessory support pipe, including rack, and the pipe winding mechanism, ultrasonic welding mechanism, cutting mechanism, protractor mechanism and strip-drawing mechanism are installed on rack;Ultrasonic welding mechanism is equipped with liftable ultrasonic welding head, and ultrasonic welding head is movably arranged above pipe winding mechanism, and protractor mechanism is equipped with rotatable protractor;Cutting mechanism is equipped with liftable blade;Strip-drawing mechanism includes horizontal transfer module, longitudinal transfer module, rotating motor and strip-drawing rod;Little finger ultrasonic welding pipe strip-drawing integrated machine of the utility model can realize the welding, fixed-length cutting and strip-drawing action of little finger pipe product, saves artificial link and turnover link, and the utility model is more than 15000 per day, is several times of artificial, greatly improves production efficiency, is suitable for mass production.

Description

Technical Field

[0001] This utility model relates to an integrated machine for ultrasonic welding and strip extraction of finger sleeves and little fingers, belonging to the field of power industry cold shrink cable accessory support tube production technology. Background Technology

[0002] In the power industry's cold-shrink cable accessories, the "small finger" specifically refers to the small finger tube in the three-finger cold-shrink sleeve. Its core function is to provide precise support and sealing at the branching point of the three-core cable, ensuring the reliability of the cold-shrink process.

[0003] Currently, the production process for this type of product involves first ultrasonically welding the tube, then manually trimming it, and finally drawing it into strips. This production method is extremely inefficient, with each person only able to produce about 5,000 pieces per day, resulting in very low added value. This is especially true when orders require concentrated delivery, with each order demanding 200,000 to 300,000 pieces, which is difficult to complete manually and necessitates a large workforce, leading to high labor intensity. Utility Model Content

[0004] In view of the shortcomings of the prior art, the technical problem to be solved by this utility model is to provide an integrated machine for ultrasonic welding and pipe strip extraction of finger sleeves and little fingers, which can realize unmanned production, greatly improve production efficiency, and save labor costs.

[0005] The integrated ultrasonic welding and strip-drawing machine for the little finger of the present invention includes a frame, on which a tube winding mechanism, an ultrasonic welding mechanism, a cutting mechanism, an indexing plate mechanism and a strip-drawing mechanism are installed. The tube winding mechanism is used to wind and roll materials. The ultrasonic welding mechanism is equipped with a liftable ultrasonic welding head, which is movably positioned above the tube winding mechanism to weld the rolled materials. The welded materials enter the indexing plate mechanism, which has a rotatable indexing plate for rotating and transporting the materials. The cutting mechanism is equipped with a liftable blade. When the material reaches a set length, it can be cut by the blade and then rotated and transported by the indexing plate mechanism to the strip drawing station. The strip drawing mechanism includes a transverse transfer module, a longitudinal transfer module, a rotary motor, and a strip drawing rod. The transverse transfer module and the longitudinal transfer module can drive the strip drawing rod to move, and the rotary motor can drive the strip drawing rod to rotate, thereby drawing the materials and completing the production.

[0006] Preferably, the ultrasonic welding mechanism further includes a welding bracket, which is slidably connected to the welding head mounting seat via a guide rail slider assembly, and the ultrasonic welding head is fixed on the welding head mounting seat; a welding head lifting cylinder is fixed on the top of the welding bracket, the first end of the welding head lifting cylinder is fixedly connected to the welding head mounting seat, and the welding head lifting cylinder can drive the welding head mounting seat to move up and down, thereby driving the ultrasonic welding head to rise and fall.

[0007] Preferably, the cutting mechanism is fixed on the welding head mounting base; the cutting mechanism also includes a blade lifting cylinder, the first end of which is fixedly connected to the blade mounting base, and the blade is fixed on the blade mounting base; a pen holder is also fixed on the blade mounting base, and a marking pen can be installed on the pen holder to mark the material to distinguish the front and back of the material to be cut.

[0008] Preferably, the indexing plate mechanism further includes an indexing plate drive motor and an indexing plate mounting base. The indexing plate is rotatably connected to the indexing plate mounting base. The indexing plate drive motor is connected to the indexing plate via a pulley and belt assembly to drive the indexing plate to rotate. The indexing plate is provided with a plurality of grooves arranged in a circumferential array to limit the material.

[0009] Preferably, a longitudinal transfer module is fixedly connected above the slide of the transverse transfer module, and a rotary motor is fixedly connected above the slide of the longitudinal transfer module. The output shaft of the rotary motor is fixedly connected to the drawing rod. The drawing rod has a slot at its head to hold the edge of the material and perform the drawing operation.

[0010] Preferably, a clamping cylinder is also fixed on one side of the welding bracket. The clamping cylinder is used to clamp the material in the indexing plate groove to prevent it from falling off during strip drawing.

[0011] Preferably, the tube winding mechanism includes a tube winding reducer and a tube winding motor, which are connected by a drive mechanism. The tube winding reducer is driven by the tube winding motor to wind the material into a tube.

[0012] The advantages of this utility model compared with the prior art are: The integrated ultrasonic welding and strip-drawing machine for little fingers described in this utility model can realize the welding, fixed-length cutting and strip-drawing of little finger tube products, eliminating manual and turnover links. The daily production capacity of this utility model is more than 15,000 pieces, which is several times that of manual labor, greatly improving production efficiency and making it suitable for mass production. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is one of the structural schematic diagrams of the tube winding mechanism and the ultrasonic welding mechanism; Figure 3 This is the second structural schematic diagram of the tube winding mechanism and the ultrasonic welding mechanism; Figure 4 This is a schematic diagram of the cutting mechanism; Figure 5 This is a schematic diagram of the indexing plate mechanism; Figure 6 This is a schematic diagram of the drawing mechanism.

[0014] In the diagram: 1. Strip drawing mechanism; 11. Longitudinal transfer module; 12. Lateral transfer module; 13. Rotary motor; 14. Strip drawing rod; 141. Slot; 2. Clamping cylinder; 3. Ultrasonic welding mechanism; 31. Welding head lifting cylinder; 32. Ultrasonic welding head; 33. Welding head mounting seat; 34. Welding bracket; 4. Cutting mechanism; 41. Blade lifting cylinder; 42. Blade mounting seat; 43. Blade; 44. Pen holder; 5. Tube winding mechanism; 51. Tube winding reducer; 52. Tube winding motor; 6. Frame; 7. Indexing plate mechanism; 71. Indexing plate; 711. Groove; 72. Indexing plate drive motor; 73. Indexing plate mounting seat; 74. Pulley and belt assembly. Detailed Implementation

[0015] The present invention will be further described below with reference to specific embodiments.

[0016] like Figures 1-6 As shown, this embodiment is achieved through the following technical solution: it includes a frame 6, on which a tube winding mechanism 5, an ultrasonic welding mechanism 3, a cutting mechanism 4, an indexing plate mechanism 7, and a strip drawing mechanism 1 are installed; The tube winding mechanism 5 is used to wind and roll materials. The ultrasonic welding mechanism 3 is equipped with a liftable ultrasonic welding head 32, which is movably positioned above the tube winding mechanism 5 to weld the rolled materials. The welded materials enter the indexing plate mechanism 7, which is equipped with a rotatable indexing plate 71 for rotating and transporting materials. The cutting mechanism 4 is equipped with a liftable blade 43. When the material reaches the set length, it can be cut by the blade 43 and then rotated and transported by the indexing plate mechanism 7 to the strip drawing station. The strip drawing mechanism 1 includes a transverse transfer module 12, a longitudinal transfer module 11, a rotary motor 13, and a strip drawing rod 14. The transverse transfer module 12 and the longitudinal transfer module 11 can drive the strip drawing rod 14 to move, and the rotary motor 13 can drive the strip drawing rod 14 to rotate, thereby drawing the materials and completing the production.

[0017] In this embodiment, the ultrasonic welding mechanism 3 further includes a welding bracket 34, which is slidably connected to the welding head mounting base 33 via a guide rail slider assembly. The ultrasonic welding head 32 is fixed on the welding head mounting base 33. A welding head lifting cylinder 31 is fixed on the top of the welding bracket 34. The head end of the welding head lifting cylinder 31 is fixedly connected to the welding head mounting base 33. The welding head lifting cylinder 31 can drive the welding head mounting base 33 to move up and down, thereby driving the ultrasonic welding head 32 to rise and fall.

[0018] The cutting mechanism 4 is fixed on the welding head mounting base 33; the cutting mechanism 4 also includes a blade lifting cylinder 41, the blade lifting cylinder 41 is fixedly connected to the blade mounting base 42 at its head end, and the blade 43 is fixed on the blade mounting base 42; a pen holder 44 is also fixed on the blade mounting base 42, and a marking pen can be installed on the pen holder 44 to mark the material to distinguish the front and back of the material to be cut.

[0019] The indexing plate mechanism 7 further includes an indexing plate drive motor 72 and an indexing plate mounting base 73. The indexing plate 71 is rotatably connected to the indexing plate mounting base 73. The indexing plate drive motor 72 is connected to the indexing plate 71 via a pulley belt assembly 74 to drive the indexing plate 71 to rotate. The indexing plate 71 is provided with a plurality of grooves 711 arranged in a circumferential array to limit the material.

[0020] The longitudinal transfer module 11 is fixedly connected above the slide of the transverse transfer module 12, and the rotary motor 13 is fixedly connected above the slide of the longitudinal transfer module 11. The output shaft of the rotary motor 13 is fixedly connected to the drawing rod 14. The drawing rod 14 has a slot 141 at its head end for holding the edge of the material and performing the drawing operation. The transverse transfer module 12 and the longitudinal transfer module 11 are conventional linear motion modules.

[0021] A clamping cylinder 2 is also fixed on one side of the welding bracket 34. The clamping cylinder 2 is used to clamp the material in the indexing plate groove 711 to prevent it from falling off during strip drawing. The winding mechanism 5 includes a winding reducer 51 and a winding motor 52. The winding reducer 51 and the winding motor 52 are connected by a drive mechanism. The winding motor 52 drives the winding reducer 51 to wind the material into a tube.

[0022] The working process of this utility model is as follows: 1. The tube winding mechanism 5 winds the material around the tube, causing the material to move forward in a spiral shape; 2. The welding head lifting cylinder 31 drives the ultrasonic welding head 32 to descend to the welding position, and the ultrasonic welding head 32 performs spiral welding on the rolled material. 3. The welded material gradually extends into the groove 711 of the indexing plate. After reaching the set length, the blade lifting cylinder 41 drives the blade mounting seat 42 to descend, and the blade 43 cuts the material. At the same time, the marking pen in the pen holder 44 marks the material. 4. The cut material is transported to the drawing station by the indexing plate 71. The pressing cylinder is activated to press the material into the groove 711. 5. The transverse transfer module 12 and the longitudinal transfer module 11 work together to clamp the edge of the material in the slot 141 of the drawing rod, and then the material is drawn by the rotary motor 13.

[0023] Of course, the above description is only a preferred embodiment of this utility model and should not be considered as limiting the scope of the embodiments of this utility model. This utility model is not limited to the above examples, and all equivalent changes and improvements made by those skilled in the art within the scope of this utility model should be included in the patent coverage of this utility model.

Claims

1. A finger sleeve and little finger ultrasonic welding pipe strip extraction integrated machine, characterized in that, Includes a frame (6), on which are mounted a tube winding mechanism (5), an ultrasonic welding mechanism (3), a cutting mechanism (4), an indexing plate mechanism (7), and a strip drawing mechanism (1); The ultrasonic welding mechanism (3) is equipped with a liftable ultrasonic welding head (32), which is movably positioned above the tube winding mechanism (5). The indexing mechanism (7) is equipped with a rotatable indexing plate (71). The cutting mechanism (4) is equipped with a liftable blade (43). The strip-pulling mechanism (1) includes a transverse transfer module (12), a longitudinal transfer module (11), a rotary motor (13), and a strip-pulling rod (14).

2. The integrated ultrasonic welding and pipe strip extraction machine for the little finger as described in claim 1, characterized in that, The ultrasonic welding mechanism (3) further includes a welding bracket (34), which is slidably connected to the welding head mounting seat (33) via a guide rail slider assembly. The ultrasonic welding head (32) is fixed on the welding head mounting seat (33). A welding head lifting cylinder (31) is fixed on the top of the welding bracket (34), and the head end of the welding head lifting cylinder (31) is fixedly connected to the welding head mounting seat (33).

3. The integrated ultrasonic welding and pipe strip extraction machine for the little finger as described in claim 2, characterized in that, The cutting mechanism (4) is fixed on the welding head mounting seat (33); the cutting mechanism (4) also includes a blade lifting cylinder (41), the blade lifting cylinder (41) is fixedly connected to the blade mounting seat (42) at its head end, and the blade (43) is fixed on the blade mounting seat (42); a pen holder (44) is also fixed on the blade mounting seat (42).

4. The integrated ultrasonic welding and pipe strip extraction machine for the little finger as described in claim 1, characterized in that, The indexing plate mechanism (7) further includes an indexing plate drive motor (72) and an indexing plate mounting base (73). The indexing plate (71) is rotatably connected to the indexing plate mounting base (73). The indexing plate drive motor (72) is connected to the indexing plate (71) through a pulley belt assembly (74). Several grooves (711) are arranged in a circular array on the indexing plate (71).

5. The integrated ultrasonic welding and pipe strip extraction machine for the little finger as described in claim 1, characterized in that, The longitudinal transfer module (11) is fixedly connected above the slide of the transverse transfer module (12), and the rotary motor (13) is fixedly connected above the slide of the longitudinal transfer module (11). The output shaft of the rotary motor (13) is fixedly connected to the pull rod (14); the head end of the pull rod (14) is provided with a slot (141).

6. The integrated ultrasonic welding and pipe strip extraction machine for the little finger as described in claim 2, characterized in that, A clamping cylinder (2) is also fixed on one side of the welding bracket (34).

7. The integrated ultrasonic welding and pipe strip extraction machine for the little finger as described in claim 1, characterized in that, The winding mechanism (5) includes a winding reducer (51) and a winding motor (52), which are connected by a drive.

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