General water-based cleaning agent quantitative filling equipment

CN224715268UActive Publication Date: 2026-09-04CHONGQING KAIAO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522334721.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-09-04
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0004]该定量灌装设备,在设备的整体配合组件来对产品进行灌装操作时,容易因限位管对输料管也有产生稳定的限位,从而导致输料管在对产品灌装操作时,容易产生偏差从而造成物料的损失

Benefits of technology

本实用新型通过设置气缸驱动的伸缩柱构成动力执行单元,其输出端与移动横板的刚性连接确保动作传递无损耗,通过设置伸缩柱滑动连接于支撑横板二内部的设计,既保证了直线运动的导向精度,又通过气缸行程控制实现了灌装高度的精确调节,通过设置输料泵位于伸缩柱正面的布局,使其随移动横板同步运动,配合输出管与限位夹具表面的接触设计,可实时感知灌装容器的位置变化,提高了设备对产品灌装时的精准性。

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Abstract

The utility model relates to cleaning agent quantitative filling technical field discloses general water -based type cleaning agent quantitative filling equipment, including support horizontal plate no.
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Description

Technical Field

[0001] This utility model relates to the field of quantitative filling technology for cleaning agents, and in particular to a general-purpose water-based cleaning agent quantitative filling equipment. Background Technology

[0002] Quantitative filling equipment is an industrial device that achieves precise metering and filling of liquids. It is widely used in pharmaceuticals, food, chemicals, and other fields. The following are its main features and applications: Its core function utilizes volumetric control technology, accurately measuring liquid volume through solenoid valves or flow meters, with errors typically controlled within ±1% to ±0.2%. The equipment supports aseptic operation, and most liquid-contacting parts are made of stainless steel, which is corrosion-resistant and easy to clean.

[0003] Comparing with announcement number CN 217496683, the quantitative filling equipment includes:

[0008] a rotating disk, disposed above the quantitative filling equipment;

[0009] a fixed groove, formed on the surface of the rotating disk, and multiple sets thereof, distributed circumferentially around the axis of the rotating disk;

[0010] a baffle, fixed on the surface of the quantitative filling equipment, with one end disposed inside the rotating disk and in contact with the bottom end of the rotating disk;

[0011] a first quantitative sleeve, disposed inside the fixed groove and corresponding to the fixed groove, with the top surface of the first quantitative sleeve aligned with the inner wall of the bottom end of the rotating disk, and the lower end of the first quantitative sleeve extending out of the rotating disk; and

[0012] a second quantitative sleeve, sleeved below the first quantitative sleeve and corresponding to the first quantitative sleeve. [0 013] Preferably, the first quantitative sleeve is coaxially arranged with the fixed groove, the second quantitative sleeve is coaxially arranged with the first quantitative sleeve, and the inner diameter of the second quantitative sleeve is equal to the outer diameter of the lower end of the first quantitative sleeve.

[0004] When this quantitative filling equipment is used to fill products, the limiting tube can also create a stable limit on the conveying tube, which can cause deviations in the conveying tube during the product filling operation, resulting in material loss. Summary of the Invention

[0005] To solve the above-mentioned technical problems, this utility model provides a general-purpose water-based cleaning agent quantitative filling equipment.

[0006] This utility model is achieved by the following technical solution: a general-purpose water-based cleaning agent quantitative filling equipment, including a support plate one, a fixed column is fixedly connected inside the support plate one, a support plate two is fixedly connected to the top of the fixed column, and a cylinder is fixedly connected to the top of the support plate two. A sliding support column is fixedly connected to the bottom of the second support plate, a fixed clamping plate is fixedly connected to the bottom of the first support plate, a limit clamp is threadedly connected to the top of the fixed clamping plate, a telescopic column is fixedly connected to the output end of the cylinder, a movable cross plate is fixedly connected to the bottom of the telescopic column, a feed pump is fixedly connected to the top of the movable cross plate, an output pipe is fixedly connected to the bottom of the feed pump, and a feed pipe is fixedly connected to the left end of the output pipe.

[0007] Through the above technical solution, the first supporting plate serves as the basic load-bearing platform, and the two fixed columns inside it are symmetrically distributed front and back with themselves as the center, forming a stable portal frame structure with the second supporting plate at the top.

[0008] As a further improvement to the above solution, a support plate is fixedly connected to the bottom of the sliding support column, and the number of fixed columns is set to two, which are symmetrically distributed front and back with the support plate as the center.

[0009] Through the above technical solution, the fixed connection between the bottom of the sliding column and the first supporting plate, combined with the sliding design of the moving plate on the surface of the sliding column, enables the material conveying system to maintain stable lifting and lowering in the vertical direction, while being constrained in the horizontal direction by the second supporting plate, forming a controllable motion trajectory in a two-dimensional plane.

[0010] As a further improvement to the above solution, the telescopic column is slidably connected inside the second supporting plate, the movable plate is slidably connected to the surface of the sliding support column, and the movable plate is located at the bottom of the second supporting plate.

[0011] With the above technical solution, the thread adjustment mechanism of the fixed clamp and the limit clamp can be operated without tools, which greatly shortens the changeover time. The whole equipment adopts a modular design, and key components such as the feed pump and cylinder can be quickly disassembled and maintained, reducing downtime for maintenance.

[0012] As a further improvement to the above solution, the movable horizontal plate is located at the top of the supporting horizontal plate, the feed pipe is located at the bottom of the movable horizontal plate, and the surface of the output pipe is in contact with the surface of the limiting fixture.

[0013] The above technical solution, with the feed pipe located at the top of the fixed clamp and close to the right end of the fixed column, utilizes gravity to assist the flow of the liquid and reduces the load on the pump body.

[0014] As a further improvement to the above solution, the number of the fixed clamp and the limiting clamp is set to two, and the two fixed clamps and the limiting clamp are symmetrically distributed on the left and right sides with the output tube as the center.

[0015] As a further improvement to the above solution, the feed pump is located on the front of the telescopic column, the feed pipe is located on the top of the fixed clamp, and the feed pipe is located at the right end of the fixed column.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a telescopic column driven by a cylinder to form a power execution unit. The rigid connection between its output end and the moving horizontal plate ensures lossless motion transmission. By setting the telescopic column to slide inside the second supporting horizontal plate, it not only ensures the guiding accuracy of linear motion, but also realizes precise adjustment of filling height through cylinder stroke control. By setting the feed pump in front of the telescopic column, it moves synchronously with the moving horizontal plate. With the contact design between the output pipe and the surface of the limit clamp, the position change of the filling container can be sensed in real time, improving the accuracy of the equipment in filling products.

[0017] This invention features two fixed clamps and limiting clamps symmetrically distributed around the output tube. The spacing is adjustable via threaded connection, which can accommodate packaging containers of different diameters. The surface contact of the limiting clamps provides axial positioning. This mechanical positioning, combined with the cylinder-driven lifting motion, ensures the alignment accuracy between the container mouth and the output tube during each filling, significantly reducing liquid splashing and measurement errors. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the side anatomical structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model from below; Figure 4 This is a schematic diagram of the right-side structure of this utility model; Figure 5 This is a schematic diagram of the rear view structure of this utility model.

[0019] Explanation of key symbols: 1. Supporting horizontal plate one; 2. Fixed column; 3. Supporting horizontal plate two; 4. Cylinder; 5. Sliding support column; 6. Fixed clamp; 7. Limiting clamp; 8. Telescopic column; 9. Moving horizontal plate; 10. Feed pump; 11. Output pipe; 12. Feed pipe. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0021] Example:

[0022] Please combine Figure 1-5The general water-based cleaning agent quantitative filling equipment of this embodiment includes a support plate 1, a fixed column 2 is fixedly connected inside the support plate 1, a support plate 3 is fixedly connected to the top of the fixed column 2, and a cylinder 4 is fixedly connected to the top of the support plate 3. A sliding column 5 is fixedly connected to the bottom of the second supporting plate 3. A fixed clamping plate 6 is fixedly connected to the bottom of the first supporting plate 1. A limit clamp 7 is threadedly connected to the top of the fixed clamping plate 6. A telescopic column 8 is fixedly connected to the output end of the cylinder 4. A movable horizontal plate 9 is fixedly connected to the bottom of the telescopic column 8. A feed pump 10 is fixedly connected to the top of the movable horizontal plate 9. An output pipe 11 is fixedly connected to the bottom of the feed pump 10. A feed pipe 12 is fixedly connected to the left end of the output pipe 11.

[0023] The supporting horizontal plate 1 serves as the basic load-bearing platform. Inside it, two fixed columns 2 are symmetrically distributed front and back with themselves as the center, forming a stable portal frame structure with the supporting horizontal plate 3 at the top.

[0024] The bottom of the sliding support column 5 is fixedly connected to the support plate 1. There are two fixed columns 2, which are symmetrically distributed front and back around the support plate 1. The telescopic column 8 driven by the cylinder 4 forms the power execution unit. The rigid connection between its output end and the moving plate 9 ensures lossless motion transmission. By setting the design of the telescopic column 8 slidingly connected inside the support plate 3, the guiding accuracy of linear motion is guaranteed, and the precise adjustment of filling height is achieved by controlling the stroke of the cylinder 4. By setting the feed pump 10 to be located on the front of the telescopic column 8, it moves synchronously with the moving plate 9. With the contact design between the output pipe 11 and the surface of the limit clamp 7, the position change of the filling container can be sensed in real time, which improves the accuracy of the equipment when filling the product.

[0025] The fixed connection between the bottom of the sliding support column 5 and the support plate 1, combined with the sliding design of the moving plate 9 on the surface of the sliding support column 5, enables the material conveying system to maintain stable lifting and lowering in the vertical direction, while being constrained in the horizontal direction by the support plate 3, forming a controllable motion trajectory in a two-dimensional plane.

[0026] The telescopic column 8 is slidably connected inside the supporting horizontal plate 3, and the movable horizontal plate 9 is slidably connected to the surface of the sliding column 5. The movable horizontal plate 9 is located at the bottom of the supporting horizontal plate 3.

[0027] The threaded adjustment mechanism of the fixed clamp 6 and the limit clamp 7 can be operated without tools, which greatly shortens the changeover time. The entire equipment adopts a modular design, and key components such as the feed pump 10 and cylinder 4 can be quickly disassembled and maintained, reducing downtime for maintenance.

[0028] The movable horizontal plate 9 is located at the top of the supporting horizontal plate 1, the feed pipe 12 is located at the bottom of the movable horizontal plate 9, and the surface of the output pipe 11 is in contact with the surface of the limiting fixture 7.

[0029] The feed pipe 12 is located at the top of the fixed clamping plate 6 and close to the right end of the fixed column 2. The layout utilizes gravity to assist the flow of the liquid and reduce the load on the pump body.

[0030] The number of fixed clamps 6 and limiting clamps 7 is set to two. The two fixed clamps 6 and limiting clamps 7 are symmetrically distributed on the left and right sides with the output pipe 11 as the center. By setting two fixed clamps 6 and limiting clamps 7 symmetrically distributed on the left and right sides with the output pipe 11 as the center, the spacing can be adjusted by threaded connection. This can not only adapt to packaging containers of different diameters, but also provide axial positioning through the surface contact of the limiting clamps 7. This mechanical positioning, combined with the lifting movement driven by the cylinder 4, ensures the docking accuracy between the container mouth and the output pipe 11 during each filling, which significantly reduces liquid splashing and metering errors.

[0031] The feed pump 10 is located on the front of the telescopic column 8, the feed pipe 12 is located on the top of the fixed clamping plate 6, and the feed pipe 12 is located at the right end of the fixed column 2.

[0032] The implementation principle of the general water-based cleaning agent quantitative filling equipment in this application embodiment is as follows: A telescopic column 8 driven by a cylinder 4 forms a power execution unit. The rigid connection between its output end and the moving horizontal plate 9 ensures lossless motion transmission. The design of the telescopic column 8 slidingly connected inside the supporting horizontal plate 3 ensures the guiding accuracy of linear motion and achieves precise adjustment of filling height through the stroke control of the cylinder 4. The layout of the feed pump 10 located on the front of the telescopic column 8 allows it to move synchronously with the moving horizontal plate 9. Combined with the contact design between the output pipe 11 and the surface of the limiting clamp 7, the position change of the filling container can be sensed in real time, improving the accuracy of the equipment in filling the product. By setting two fixed clamps 6 and limiting clamps 7 symmetrically distributed on the left and right sides with the output pipe 11 as the center, the spacing can be adjusted through threaded connection, which can adapt to packaging containers of different diameters. The surface contact of the limiting clamp 7 provides axial positioning. This mechanical positioning, combined with the lifting motion driven by the cylinder 4, ensures the docking accuracy between the container mouth and the output pipe 11 during each filling, significantly reducing liquid splashing and metering errors.

[0033] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A general-purpose water-based cleaning agent quantitative filling equipment, characterized in that, It includes a support plate one (1), a fixed column (2) is fixedly connected inside the support plate one (1), a support plate two (3) is fixedly connected to the top of the fixed column (2), and a cylinder (4) is fixedly connected to the top of the support plate two (3). The bottom of the second support plate (3) is fixedly connected to a sliding support column (5), the bottom of the first support plate (1) is fixedly connected to a fixed clamp (6), the top of the fixed clamp (6) is threadedly connected to a limit clamp (7), the output end of the cylinder (4) is fixedly connected to a telescopic column (8), the bottom of the telescopic column (8) is fixedly connected to a moving plate (9), the top of the moving plate (9) is fixedly connected to a feed pump (10), the bottom of the feed pump (10) is fixedly connected to an output pipe (11), and the left end of the output pipe (11) is fixedly connected to a feed pipe (12).

2. The general-purpose water-based cleaning agent quantitative filling equipment as described in claim 1, characterized in that: The bottom of the sliding support column (5) is fixedly connected to a support plate (1), and the number of fixed columns (2) is set to two, with the two fixed columns (2) symmetrically distributed in front and behind with the support plate (1) as the center.

3. The general-purpose water-based cleaning agent quantitative filling equipment as described in claim 1, characterized in that: The telescopic column (8) is slidably connected inside the supporting horizontal plate (3), and the movable horizontal plate (9) is slidably connected to the surface of the sliding support column (5). The movable horizontal plate (9) is located at the bottom of the supporting horizontal plate (3).

4. The general-purpose water-based cleaning agent quantitative filling equipment as described in claim 1, characterized in that: The movable horizontal plate (9) is located at the top of the supporting horizontal plate (1), the feed pipe (12) is located at the bottom of the movable horizontal plate (9), and the surface of the output pipe (11) is in contact with the surface of the limiting clamp (7).

5. The general-purpose water-based cleaning agent quantitative filling equipment as described in claim 1, characterized in that: The number of the fixed clamp (6) and the limiting clamp (7) is set to two, and the two fixed clamps (6) and the limiting clamp (7) are symmetrically distributed on the left and right sides with the output tube (11) as the center.

6. The general-purpose water-based cleaning agent quantitative filling equipment as described in claim 1, characterized in that: The feed pump (10) is located on the front of the telescopic column (8), the feed pipe (12) is located on the top of the fixed clamp (6), and the feed pipe (12) is located at the right end of the fixed column (2).