Cactus thorn removing and packing integrated machine
Patent Information
- Application Number
- CN202522216472.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0002]目前市场上尚未出现成熟的仙人掌去刺专用设备或工具,现有的解决方案多为临时性改造工具(如高压水枪、手工刀具)进行手工去刺,然而手工去刺方式往往面临劳动力需求和强度高、效率低下、存在安全隐患、影响产品品质等缺点
[0066](1)在仙人掌去刺过程中,采用弧形刀刃的去刺刀组合成刀排结构,依靠刀具自重以及刀具与仙人掌表面的高频微振动,提升刺根清除效率,并且减少对仙人掌本身的伤害,且刀排结构设计不需要能源的输入就能够实现去刺,更好的实现能源的节省。
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Figure CN224715274U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, and in particular to a cactus dethorn removal and packaging integrated machine. Background Technology
[0002] Currently, there are no mature, specialized equipment or tools for removing cactus thorns on the market. Existing solutions mostly involve temporary modifications of tools (such as high-pressure water guns and hand knives) for manual thorn removal. However, manual thorn removal often suffers from drawbacks such as high labor demand and intensity, low efficiency, safety hazards, and impact on product quality. Specifically, cactus thorn removal requires manual labor, which is necessary for large-scale planting or high-yield farmland, increasing labor costs and intensity. Furthermore, manual thorn removal is time-consuming and labor-intensive, and work is easily interrupted due to thorn injuries, making it unsuitable for modern agricultural production needs. In addition, cactus thorns contain tiny barbs, and their barb structure can leave subcutaneous tissue residue on the operator, causing inflammatory reactions and posing safety hazards. Moreover, manual thorn removal is susceptible to human error, leading to incomplete thorn removal or damage to the cactus surface, affecting product quality. The lack of customized design for the physical characteristics of cacti during manual thorn removal results in inconsistent thorn removal effects, making it difficult to meet the needs of large-scale production. Utility Model Content
[0003] The purpose of this invention is to propose an integrated machine for removing and packaging thorns from cacti, so as to improve the efficiency and quality of thorn removal from cacti.
[0004] To achieve the above objectives, this utility model adopts the following technical solution:
[0005] A cactus de-thorning and packaging integrated machine includes a frame, a double-sided de-thorning mechanism, a transfer mechanism, a flipping mechanism, a side de-thorning mechanism, a non-destructive slow-descent mechanism, and an automatic packaging mechanism; the frame has an upper and lower two-layer structure;
[0006] The double-sided deburring mechanism includes a first surface deburring mechanism and a second surface deburring mechanism; wherein the first surface deburring mechanism and the second surface deburring mechanism are respectively located on the rear left side and the front middle position of the upper layer of the frame;
[0007] The transshipment agencies include the first, second, third, and fourth transshipment agencies;
[0008] The flipping mechanism is located at the rear middle position of the upper layer of the frame, connected to the first surface de-thorning mechanism, and is used to receive the cactus from the first surface de-thorning mechanism and flip it to the first transfer mechanism to realize the conversion of the cactus from a horizontal to a vertical state.
[0009] The first transfer mechanism is located in front of the flipping mechanism, behind the second surface de-thorning mechanism, and to the left of the side de-thorning mechanism, and is used to transfer the cactus to the side de-thorning mechanism.
[0010] The second and third transfer mechanisms are located at the rear right and front right sides of the upper layer of the frame, respectively. The second transfer mechanism is located to the right of the side de-sting mechanism and is used to receive the cactus after side de-sting and change it from a vertical position to a horizontal position with the cactus's reverse surface facing up, while transferring it to the third transfer mechanism.
[0011] The third transfer mechanism is located to the right of the second surface de-thorning mechanism and is used to transfer the cactus to the second surface de-thorning mechanism.
[0012] The non-destructive descent mechanism is located on the front left side of the frame and is used to connect the upper and lower structures of the frame.
[0013] The fourth transfer mechanism is located on the front left side of the lower layer of the frame, and its left end is located below the non-destructive descent mechanism;
[0014] The automatic packaging mechanism is located on the right side of the lower layer of the frame and is used to receive and package the cacti from the fourth transfer mechanism.
[0015] Furthermore, the first surface de-thorning mechanism and the second surface de-thorning mechanism have the same structure, and the first surface de-thorning mechanism and the second surface de-thorning mechanism are used to remove thorns from the front and back surfaces of the cactus separately, respectively.
[0016] The first / second surface de-burring mechanism includes a first conveyor belt, a clamping plate, and a first de-burring blade row;
[0017] The first conveyor belt is arranged in the left-right direction, and a partition is provided on the first conveyor belt. The width of the partition is equal to the width of the first conveyor belt.
[0018] There are two clamps, which are installed on the front and rear sides of the first conveyor belt, respectively.
[0019] The first bayonet-removing platoon includes a first bayonet-removing platoon support and multiple bayonets;
[0020] The first blade support is positioned across the space between the two clamping plates and is located on the corresponding right side of the two clamping plates.
[0021] The first blade rack support is provided with a strip-shaped mounting port that extends vertically through the first blade rack support, and the strip-shaped mounting port extends in the front-to-back direction; each bayonet is set in the strip-shaped mounting port and arranged side by side along the extension direction of the strip-shaped mounting port;
[0022] Each of the bayonet removers has a T-shaped structure at the top and is suspended from the strip mounting port;
[0023] Each of the aforementioned bayonet blades extends from its base above the first conveyor belt and is equipped with an arc-shaped blade facing the cactus's initial position on the first conveyor belt.
[0024] Furthermore, the flipping mechanism includes a flipping panel, a panel driving mechanism, and a return spring mechanism; wherein the front part of the flipping panel is mounted on the frame via a rotating shaft, which serves as a rotation axis; the panel driving mechanism is located at the middle of the rear part of the flipping panel and is used to drive the flipping panel to achieve a flipping action around the rotation axis; there are two return spring mechanisms, respectively located at the left rear part of the flipping panel and on the first transfer mechanism, and the return spring mechanisms are used to drive the flipping panel to return to its original position around the rotation axis.
[0025] Furthermore, the first transfer mechanism includes a base plate, a first push plate, a first push plate drive mechanism, and a first baffle.
[0026] The base plate is arranged in the left-right direction, and the side deburring mechanism is located at the right end of the base plate;
[0027] The first push plate is located above the base plate, and its initial state is located on the left side of the base plate; the first push plate drive mechanism is connected to the first push plate and is used to drive the first push plate to move in the left and right direction and synchronously drive the cactus on the base plate to move.
[0028] The first baffle is located on the front side of the base plate. The first baffle extends from the left side of the base plate to the right side of the base plate, and the right side of the first baffle is further to the right than the right side of the base plate.
[0029] Furthermore, the side deburring mechanism includes a second deburring blade row for deburring the upper side and a cutting blade for deburring the lower side;
[0030] The second bayonet rack includes a second bayonet rack support and multiple bayonets;
[0031] The second blade rack support is provided with a strip-shaped mounting port that extends vertically through the second blade rack support, and the strip-shaped mounting port extends in the front-to-back direction; each bayonet is set in the strip-shaped mounting port and arranged side by side along the extension direction of the strip-shaped mounting port;
[0032] Each of the bayonet removers has a T-shaped structure at the top and is suspended from the strip mounting port;
[0033] Each of the aforementioned bayonet blades has an arc-shaped blade at its bottom;
[0034] The cutting blade is located below the second row of de-bayonet blades, with the blade facing upwards. A compression spring is connected to the bottom of the cutting blade so that the cutting blade can adaptively adjust its vertical position under external force.
[0035] The upper blade of the cutting blade has an arc-shaped structure that is low in the middle and high on both sides;
[0036] A channel is formed between the bottom of the second de-piercing row and the cutting blade, allowing the cactus to pass through and have its thorns removed from the side.
[0037] Furthermore, the second transfer mechanism includes a second conveyor belt, a second baffle, a short-stroke pneumatic push rod, a long-stroke pneumatic push rod, and a photoelectric sensor;
[0038] The second baffle is located on the rear side of the second conveyor belt, and both the second baffle and the second conveyor belt extend in the left and right directions.
[0039] The extension position of the second baffle on the left side is further to the left than the second conveyor belt, and the side deburring mechanism is located at the left end of the second conveyor belt.
[0040] The short-stroke pneumatic push rod and the long-stroke pneumatic push rod are positioned in the middle of the second baffle, with the short-stroke pneumatic push rod located above the long-stroke pneumatic push rod. The photoelectric sensor is located at the right end of the second baffle.
[0041] Furthermore, the third transfer mechanism includes a transfer disc, a disc drive mechanism, a second push plate, and a second push plate drive mechanism.
[0042] The disc drive mechanism is located on top of the transfer disc, connected to the transfer disc, and drives it to achieve horizontal rotation.
[0043] The second push plate is located above the transfer disk, and its initial position is on the right side of the transfer disk. When the second push rod drive mechanism drives the second push plate to move to the left, it simultaneously pushes the cactus on the transfer disk to the second surface de-thorning mechanism.
[0044] Furthermore, the non-destructive descent mechanism includes upper, middle, and lower three-layer buffer transverse gates;
[0045] Each layer of buffer transverse gates includes two gate assemblies arranged side by side, one in front and one in back.
[0046] Each gate assembly includes a rotating shaft, and a row of cross-shaped rotating tube groups is provided along the axial direction of the rotating shaft. Each cross-shaped rotating tube group consists of four rotating tubes evenly arranged in the same circumferential direction along the rotating shaft.
[0047] A drop channel is formed between the front and rear gate components of the layered buffer transverse gate;
[0048] The two rotating shafts in the middle buffer transverse gate serve as active shafts, and a power drive mechanism is configured on the active shafts; the two rotating shafts in the upper and lower buffer transverse gates both serve as driven shafts.
[0049] In particular, the left end of each rotating shaft in the middle buffer transverse gate and the corresponding left end of each rotating shaft at the front and rear corresponding positions in the upper buffer transverse gate are driven by belt drive.
[0050] The right end of each rotating shaft in the middle buffer transverse gate is driven by a belt drive to the right end of each rotating shaft at the front and rear corresponding positions in the lower buffer transverse gate.
[0051] The fourth transfer mechanism is provided below the lower buffer transverse gate. The fourth transfer mechanism includes a third conveyor belt and second clamps provided on the front and rear sides of the third conveyor belt. The third conveyor belt is arranged in the left and right direction, and the left end of the third conveyor belt is located below the lower buffer transverse gate. The automatic packaging mechanism is provided on the right end of the third conveyor belt.
[0052] Furthermore, the automatic packaging mechanism includes a bubble wrap packaging mechanism and an adhesive tape sealing mechanism; the bubble wrap packaging mechanism includes a bubble wrap roll, a bubble wrap positioning shell, a horizontal pressing plate, a film coating brush, a pressing side plate, and a heat-cutting film coating brush;
[0053] The bubble wrap roll is located at the rear right side of the lower layer of the frame, with the bubble wrap extending in the front-to-back direction.
[0054] The bubble wrap roll has a bubble wrap positioning shell at the protrusion. The bubble wrap positioning shell extends in the left and right direction. The inlet of the bubble wrap positioning shell is higher than the outlet and is tilted from the rear to the front and down. A notch is provided in the middle of the bottom of the bubble wrap positioning shell.
[0055] The protruding front end of the bubble wrap has a packing head for fixing the bubble wrap. The top of the packing head is equipped with a hook, which is L-shaped, with the hook body facing down and the bottom of the hook being spike-shaped. The bottom of the packing head is rotatably connected to a packing head drive mechanism that drives the packing head to swing back and forth around an axis.
[0056] A horizontal pressure plate is provided on the upper left side of the protruding front end of the bubble wrap, and a horizontal pressure plate drive mechanism for driving the horizontal pressure plate to move left and right is movably connected to the left end of the horizontal pressure plate.
[0057] A film-coating brush is provided at the protruding front end of the bubble wrap. The film-coating brush is positioned in the left-right direction. Bristles are provided at the bottom of the film-coating brush. Both the left and right ends of the film-coating brush are connected to a film-coating brush drive mechanism for driving the film-coating brush to move back and forth. The film-coating brush drive mechanism is positioned in the front-back direction.
[0058] A pressure film side plate is provided on the upper front side of the outlet end of the bubble film positioning shell, and a pressure film side plate drive mechanism is connected to the top of the pressure film side plate to drive the pressure film side plate to move up and down.
[0059] The initial position of the hot-cutting coating brush is located below the bubble wrap positioning shell. The hot-cutting coating brush is arranged in a left-right direction. Both the left and right ends of the hot-cutting coating brush are connected to a hot-cutting coating brush drive mechanism that drives the hot-cutting coating brush to move back and forth. The hot-cutting coating brush drive mechanism is arranged in a front-back direction. The front end of the hot-cutting coating brush is equipped with a hot melt cutting blade heated by an electric heating wire. The top center of the hot-cutting coating brush is equipped with a barb. The barb is L-shaped, with the hook body facing backward. The rear end of the barb is spike-shaped, and the bottom of the rear end of the barb is inverted triangular. The bottom of the hot-cutting coating brush is equipped with bristles.
[0060] A fourth conveyor belt is set below the center of the protruding bubble wrap, and the fourth conveyor belt is set in the left and right direction;
[0061] A tape sealing mechanism is installed at the top center of the protruding bubble wrap.
[0062] Furthermore, the tape sealing mechanism includes a tape flattening and sealing device and a tape-applying push rod;
[0063] The tape flattening and sealing device includes a tape roll, a tape recycle roll, a mounting plate, and two mounting shafts and two transition shafts mounted on the mounting plate. The two transition shafts are located below the two mounting shafts. Each mounting shaft is connected to a drive motor. The tape roll is mounted on one of the mounting shafts, and the tape recycle roll is mounted on the other mounting shaft. The tape on the tape roll is wound downwards through the two transition shafts and then upwards to connect to the tape recycle roll.
[0064] The adhesive-coated push rod is positioned above the extended tape. The adhesive-coated push rod consists of a top electric push rod and a bottom square cutter. The width of the square cutter is smaller than the width of the extended tape, and its length is smaller than the distance between the two transition shafts.
[0065] Compared with the prior art, this utility model has the following advantages:
[0066] (1) In the process of removing thorns from cacti, a blade row structure is formed by combining the thorn removal blades with curved blades. The efficiency of removing thorns is improved by relying on the weight of the blades and the high-frequency micro-vibration between the blades and the surface of the cactus, and the damage to the cactus itself is reduced. Moreover, the blade row structure design can remove thorns without the input of energy, thus achieving better energy saving.
[0067] (2) During the automatic packaging process of cacti, the bubble wrap packaging and tape sealing are completed in one step, and the mechanism reset and the next packaging are seamlessly connected, which significantly improves packaging efficiency.
[0068] (3) During the transportation of cacti on the upper and lower layers of the frame, three layers of buffer transverse gates are used, and an angle difference is set between each layer of buffer transverse gates to form a continuous "receive-transfer-delivery" action chain. After three relays, the cacti are slowly lowered from the upper layer of the frame to the lower layer of the frame, breaking through the single-point buffer limitation of traditional vertical conveying equipment, realizing the safe slow descent of cacti, and reducing cactus damage. Attached Figure Description
[0069] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0070] Figure 1 This is a first-view perspective perspective view of a cactus thorn removal and packaging integrated machine according to the present invention;
[0071] Figure 2 This is a second-view perspective perspective view of a cactus thorn removal and packaging integrated machine according to the present invention;
[0072] Figure 3 This is a first-view perspective perspective view of the mechanism contained in the upper rear part of the frame of the cactus dethorn and packaging integrated machine of this utility model.
[0073] Figure 4 This is a second-view perspective perspective view of the mechanism contained in the upper rear part of the frame of the cactus dethorn and packaging integrated machine of this utility model.
[0074] Figure 5 This is a perspective view of the first de-thorn row in a cactus de-thorning and packaging integrated machine of this utility model;
[0075] Figure 6 This is a perspective view of the side thorn removal mechanism in a cactus thorn removal and packaging integrated machine of this utility model;
[0076] Figure 7 This is a perspective view of the mechanism contained in the upper front part of the frame of the cactus dethorn and packaging integrated machine of this utility model;
[0077] Figure 8 This is a first-person perspective perspective view of the transfer disc in the cactus dethorn and packaging integrated machine of this utility model;
[0078] Figure 9 This is a second-view perspective perspective view of the transfer disc in the cactus dethorn and packaging integrated machine of this utility model;
[0079] Figure 10 This is a perspective view of the non-destructive slow-descent mechanism in a cactus dethorn removal and packaging integrated machine of this utility model;
[0080] Figure 11 This is a side view of the non-destructive slow-descent mechanism in a cactus dethorn removal and packaging integrated machine of this utility model;
[0081] Figure 12 This is a first-view perspective perspective view of the mechanism contained in the lower layer of the frame of the cactus dethorn and packaging integrated machine of this utility model.
[0082] Figure 13 This is a second-view perspective perspective view of the mechanism contained in the lower layer of the frame of the cactus dethorn and packaging integrated machine of this utility model;
[0083] Figure 14 This is a third-person perspective view of the mechanism contained in the lower layer of the frame of the cactus dethorn and packaging integrated machine of this utility model;
[0084] Figure 15 This is a three-dimensional view of the bubble wrap positioning shell in a cactus dethorn and packaging integrated machine of this utility model;
[0085] Figure 16 This is a three-dimensional view of the packing head in a cactus dethorn and packing integrated machine of this utility model;
[0086] Figure 17 This is a three-dimensional view of the hot-cutting and coating brush in a cactus dethorn and packaging integrated machine of this utility model.
[0087] Explanation of reference numerals in the attached drawings: 1-Frame, 2-Double-sided deburring mechanism, 3-Tilting mechanism, 4-Transfer mechanism, 5-Side deburring mechanism, 6-Non-destructive slow descent mechanism, 7-Automatic packaging mechanism, 11-Universal wheel, 21-First surface deburring mechanism, 22-Second surface deburring mechanism, 41-First transfer mechanism, 42-Second transfer mechanism, 43-Third transfer mechanism, 44-Fourth transfer mechanism, 211-First conveyor belt, 212-Baffle, 213-Clamping plate, 214-First deburring knife row, 215-First knife row support, 216-Deburring knife, 217-Strip safety pin 301-Loading port, 302-Flipping panel, 303-Winding wheel, 304-First drive motor, 305-Reset spring mechanism, 411-Base plate, 412-First push plate, 413-First lead screw drive mechanism, 414-First baffle, 501-Second de-barreling row, 502-Cutting blade, 503-Compression spring, 504-Second blade row support, 421-Second conveyor belt, 422-Second baffle, 423-Short stroke pneumatic push rod, 424-Long stroke pneumatic push rod, 425-Photoelectric sensor, 431-Transfer disc, 432-Second drive motor, 433 434-Second push plate, 435-Base, 436-Internal gear ring, 437-Driving gear, 601-Rotating shaft, 602-Rotating tube, 603-Driving wheel, 604-Driven wheel, 605-Belt, 606-Third drive motor, 441-Third conveyor belt, 442-Second clamping plate, 71-Bubble film packaging mechanism, 72-Tape sealing mechanism, 711-Bubble film roll, 712-Bubble film positioning shell, 713-Horizontal pressure plate, 714-Fourth drive motor, 715-Laminating brush, 716-Third screw drive mechanism 717-Film pressing side plate, 718-Pneumatic push rod, 719-Hot cutting and film coating brush, 720-Fourth screw drive mechanism, 721-Hot melt cutting knife, 722-Barb, 723-Packaging head, 724-Fifth drive motor, 725-Hook, 726-Fourth conveyor belt, 727-Tape flattening and sealing device, 728-Glue coating push rod, 729-Tape roll, 730-Tape recycling roll, 731-Mounting plate, 732-Mounting shaft, 733-Transition shaft, 734-Sixth drive motor, 735-Electric push rod, 736-Square cutter, 737-Linkage structure. Detailed Implementation
[0088] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0089] like Figure 1 and Figure 2As shown, a cactus de-thorning and packaging integrated machine includes a frame 1, a double-sided de-thorning mechanism 2, a flipping mechanism 3, a transfer mechanism 4, a side de-thorning mechanism 5, a non-destructive slow-descent mechanism 6, and an automatic packaging mechanism 7. The frame 1 has a two-layer structure, with casters 11 installed at each of the four corners of the bottom of the frame. The double-sided de-thorning mechanism 2 includes a first surface de-thorning mechanism 21 and a second surface de-thorning mechanism 22; wherein the first surface de-thorning mechanism 21 and the second surface de-thorning mechanism 22 are respectively located at the rear left and front middle positions of the upper layer of the frame 1. The transfer mechanism 4 includes a first transfer mechanism 41, a second transfer mechanism 42, a third transfer mechanism 43, and a fourth transfer mechanism 44. The flipping mechanism 3 is located at the rear middle position of the upper layer of the frame 1, connects with the first surface de-thorning mechanism 21, and is used to receive the cactus from the first surface de-thorning mechanism 21 and flip it to the first transfer mechanism 41 to realize the conversion of the cactus from a horizontal to a vertical state. The first transfer mechanism 41 is located in front of the flipping mechanism 3, behind the second surface de-thorning mechanism 22, and to the left of the side de-thorning mechanism 5, and is used to transfer the cactus to the side de-thorning mechanism 5. The second transfer mechanism 42 and the third transfer mechanism 43 are located at the rear right and front right of the upper layer of the frame 1, respectively; wherein, the second transfer mechanism 42 is located to the right of the side de-thorning mechanism 5, and is used to receive the cactus after side de-thorning and change it from a vertical position to a horizontal position with the reverse surface of the cactus facing upward, and at the same time transfer it to the third transfer mechanism 43. The third transfer mechanism 43 is located to the right of the second surface de-thorning mechanism 42 and is used to transfer the cactus to the second surface de-thorning mechanism 22. The non-destructive slow-descent mechanism 6 is located at the front left of the frame 1 and is used to connect the upper and lower structures of the frame 1. The fourth transfer mechanism 44 is located at the front left of the lower layer of the frame 1, and its left end is located below the non-destructive slow-descent mechanism 6. The automatic packaging mechanism 7 is located at the right of the lower layer of the frame 1 and is used to receive the cactus from the fourth transfer mechanism 44 and package it.
[0090] like Figures 1 to 4 As shown, the first surface de-thorn mechanism 21 and the second surface de-thorn mechanism 22 have the same structure. The first surface de-thorn mechanism 21 is used to de-thorn the front surface of the cactus individually, and the second surface de-thorn mechanism 22 is used to de-thorn the back surface of the cactus individually. The first surface de-thorn mechanism 21 or the second surface de-thorn mechanism 22 includes a first conveyor belt 211, a partition 212, a clamping plate 213, and a first de-thorn row 214. The first conveyor belt 211 is arranged in a left-right direction, and a partition 212 is provided on the first conveyor belt 211. The width of the partition 212 is equal to the width of the first conveyor belt 211. Under the action of the first conveyor belt 211, the partition 212 further pushes the cactus through the first de-thorn row 214. There are two clamping plates 213, respectively installed on the front and rear sides of the first conveyor belt 211. Figure 5As shown, the first bayonet removal row 214 includes a bayonet support 215 and multiple bayonet removal blades 216. The bayonet support 215 is horizontally positioned between two clamping plates 213 and located on the corresponding right side of the two clamping plates 213. A strip-shaped mounting opening 217 is provided on the bayonet support 215, extending vertically through the support 215. The strip-shaped mounting opening 217 extends in the front-to-back direction. Each bayonet removal blade 216 is disposed in the strip-shaped mounting opening 217 and arranged side by side along the extension direction of the strip-shaped mounting opening 217. The top of each bayonet removal blade 216 adopts a T-shaped structure and is suspended from the strip-shaped mounting opening 217. The bottom of each bayonet removal blade 216 extends above the first conveyor belt 211 and is provided with an arc-shaped blade, which faces the initial position of the cactus in the first conveyor belt 211.
[0091] When the cactus to be processed is placed horizontally on the first conveyor belt 211 with its front surface facing upwards, it moves towards the first de-barrel row 214 under the drive of the first conveyor belt 211. Simultaneously, under the action of the partition 212, the cactus is further pushed through the first de-barrel row 214. During the process of the cactus passing through the first de-barrel row 214, the blades of several de-barrels 216 adhere tightly to the front surface of the cactus under the weight of the blades. At this time, high-frequency micro-vibrations are generated between the front surface of the cactus and the blades, thereby completing the de-barreling process on the front surface of the cactus.
[0092] The flipping mechanism 3 includes a flipping panel 301, a panel driving mechanism, and a return spring mechanism 304. The front part of the flipping panel 301 is mounted on the frame 1 via a rotating shaft, which serves as a rotation axis. The panel driving mechanism drives the flipping panel 301 to rotate around the rotation axis to achieve the flipping action. In this embodiment, the panel driving mechanism uses a combination of a winding wheel 302 and a first drive motor 303. The winding wheel 302 is located at the middle of the rear side of the flipping panel 301, and the first drive motor 303 is located on the first baffle 414. The position of the first drive motor 303 corresponds to the front and rear positions of the flipping panel 301 in the vertical state. A rope is connected to the winding wheel 302, and the other end of the rope is connected to the motor shaft of the first drive motor 303. Under the forward rotation of the first drive motor 303, the motor shaft of the first drive motor 303 winds the rope to flip the flipping panel 201 from a horizontal state to a vertical state. Meanwhile, in another embodiment, the panel driving mechanism can also be a telescopic push rod. Setting a telescopic push rod at the bottom of the flip panel 301 can also enable the flip panel 301 to flip from a horizontal state to a vertical state.
[0093] Two return spring mechanisms 304 are provided, located at the rear left side of the flip panel 301 and the top left side of the first baffle 414, respectively. When the flip panel 301 is in a vertical state, the two return spring mechanisms 304 are positioned correspondingly and are both in a compressed state. Each return spring mechanism 304 includes a return spring and a fixing plate at the end of the return spring. When the two return spring mechanisms 304 are positioned correspondingly, the two fixing plates overlap, the return spring is in a compressed state, and the two fixing plates are pressed against each other under the action of the return spring. When the cactus has finished removing the thorns from its side, the rope wrapped around the motor shaft is unwound under the reverse action of the first drive motor 303. Simultaneously, under the rebound action of the two return spring mechanisms 304, the flip panel 301 returns to a horizontal state around the rotation axis to continue the subsequent operation of the cactus.
[0094] The first transfer mechanism 41 includes a base plate 411, a first push plate 412, a first lead screw drive mechanism 413, and a first baffle 414. The base plate 411 is arranged in a left-right direction, and the side deburring mechanism 5 is located at the right end of the base plate 411. The first push plate 412 is located above the base plate 411, and its initial state is located on the left side of the base plate 411. The first lead screw drive mechanism 413 is connected to the front end of the first push plate 412 and is used to drive the first push plate 412 to move in a left-right direction and synchronously drive the cactus on the base plate 411 to move. Specifically, the first push plate 412 is mounted on the lead screw nut of the first lead screw drive mechanism 413. The first lead screw drive mechanism 413 is located on the front side of the first baffle 414. The first baffle 414 has a through hole that extends in a left-right direction and allows the lead screw nut of the first lead screw drive mechanism 413 to pass through. The first push plate 412 is located on the rear side of the first baffle 414 and is mounted on the lead screw nut of the first lead screw drive mechanism 413. The first baffle 414 is located on the front side of the base plate 411. The first baffle 414 extends from the left side of the base plate 411 to the right side of the base plate 411, and the right side of the first baffle 414 is further to the right than the right side of the base plate 411. The cactus, which has been flipped and is now in a vertical position, is placed on the base plate 411. The first baffle 414, the base plate 411, and the vertically positioned flip panel 301 form the clamping area for the cactus. The first push plate 412, which is in its initial position, pushes the cactus to the right to the side de-thorn mechanism 5 under the action of the first screw drive mechanism 413, and then resets.
[0095] The side de-barreling mechanism 5 includes a second de-barreling blade row 501 for de-barreling the upper side and a cutting blade 502 for de-barreling the lower side. The second de-barreling blade row 501 includes a second blade row support 504 and multiple de-barreling blades 216. The second blade row support 504 is horizontally positioned across the right end of the first baffle 414 and the left end of the second baffle 422. The second de-barreling blade row 501 has the same structure as the first de-barreling blade row 214. The second blade row support 504 has a strip-shaped mounting opening 217 that extends vertically through the support. The strip-shaped mounting opening 217 extends in the front-back direction. Each de-barreling blade 216 is disposed in the strip-shaped mounting opening 217 and arranged side by side along the extension direction of the strip-shaped mounting opening 217. The top of each de-barreling blade 216 adopts a T-shaped structure and is suspended from the strip-shaped mounting opening 217. The bottom of each de-barreling blade 216 is provided with an arc-shaped blade. Figure 6 As shown, the cutting blade 502 is located below the second de-thorn row 501, with the blade facing upwards. A compression spring 503 is connected to the bottom of the cutting blade 502 so that the cutting blade 502 can adaptively adjust its vertical position under external force, allowing the cutting blade 502 to adhere closely to the lower side of the cactus for de-thorn removal. The upper blade of the cutting blade 502 has an arc-shaped structure that is low in the middle and high on both sides. A channel is formed between the bottom of the second de-thorn row 501 and the cutting blade 502, through which the cactus passes for de-thorn removal on the upper and lower sides. After the cactus has been de-thorned, it enters the second transfer mechanism 42.
[0096] It is worth noting that the bayonet 216 in the first bayonet row 214 and the second bayonet row 501 removes the thorns by relying solely on its own gravity and the high-frequency micro-vibration generated between the cactus surface and the blade. This can improve the efficiency of thorn removal and reduce damage to the cactus itself. This structural design can remove thorns without the need for energy input, thus achieving better energy conservation.
[0097] The second transfer mechanism 42 includes a second conveyor belt 421, a second baffle 422, a short-stroke pneumatic push rod 423, a long-stroke pneumatic push rod 424, and a photoelectric sensor 425. The left end of the second conveyor belt 421 receives the cactus after the upper and lower surfaces have been de-thorned. The second baffle 422 is located behind the second conveyor belt 421, and both the second baffle 422 and the second conveyor belt 421 extend in the left-right direction. The extension position of the left side of the second baffle 422 is further to the left than that of the second conveyor belt 421. The side de-thorning mechanism 5 is located at the left end of the second conveyor belt 421. The short-stroke pneumatic push rod 423 and the long-stroke pneumatic push rod 424 are located in the middle of the second baffle 422, with the short-stroke pneumatic push rod 423 located above the long-stroke pneumatic push rod 424. The photoelectric sensor 425 is located at the right end of the second baffle 422. After the side thorns are removed, the cactus is transported to the second conveyor belt 421. When the photoelectric sensor 425 detects that the cactus has reached the designated position on the second conveyor belt 421, it triggers the short-stroke pneumatic push rod 423 to reset the cactus to a horizontal position, and the long-stroke pneumatic push rod 424 pushes the cactus to the transfer disc 431 of the third transfer mechanism 43.
[0098] like Figures 7 to 9 As shown, the third transfer mechanism 43 includes a transfer disc 431, a second drive motor 432, a second push plate 433, and a second lead screw drive mechanism 434. The base 435 of the transfer disc 431 is fixed on the frame 1. An internal gear ring 436 is provided at the center of the bottom of the base 435, and a drive gear 437 is provided at the bottom edge of the transfer disc 431. The drive gear 437 meshes with the internal gear ring 436. The base 435 is also provided with bearing balls. The mating parts at the bottom edge of the transfer disc 431 are connected to the base 435 by bearings to reduce the friction when the transfer disc 431 rotates. The second drive motor 432 is located on top of the transfer disc 431. The second drive motor 432 drives the drive gear 437 to rotate, thereby causing the transfer disc 431 to rotate 180° on the base 435. Figure 9The conveyor disc mechanism 43 shown conceals the conveyor disc 431 to more clearly demonstrate how it works. The conveyor disc 431, relying on the cooperation of the drive gear 437 and the internal gear ring 436, enables the cactus to achieve a precise 180° orientation adjustment, turning the cactus around so that it enters the second surface de-thorn mechanism 22 with the same orientation. This is because the orientation of the broken stem of the cactus towards the second de-thorn mechanism 22 affects the de-thorn removal effect; therefore, in both the double-sided de-thorn mechanism 2 and the side de-thorn mechanism 5, the cactus head faces the de-thorn removal blades. The second push plate 433 is located above the conveyor disc 431, and its initial position is on the right side of the conveyor disc 431. The second push plate 433 is mounted on the screw nut of the second screw drive mechanism 434, which is set in the left-right direction, driving the second push plate 433 to move left and right. Furthermore, when the second lead screw drive mechanism 434 drives the second push plate 433 to move to the left, it simultaneously pushes the cactus that has already turned around on the transfer disc 431 to the second surface de-thorning mechanism 22. The second push plate 433, which is in the initial position, pushes the cactus to the left to the second surface de-thorning mechanism 22 under the action of the second lead screw drive mechanism 434 and then resets. Then, the transfer disc 431 resets under the action of the second drive motor 432.
[0099] like Figure 10 and Figure 11 As shown, the non-destructive descent mechanism 6 includes three layers of buffer transverse gates: upper, middle, and lower. Each layer of buffer transverse gates includes two gate assemblies arranged side-by-side, with an angular difference between each layer. Each gate assembly includes a rotating shaft 601, and a row of cross-shaped rotating tubes is arranged along the axial direction of the rotating shaft 601. Each cross-shaped rotating tube assembly consists of four rotating tubes 602 evenly arranged along the same circumferential direction of the rotating shaft 601. A descent channel is formed between the two gate assemblies of each layer of buffer transverse gates. The two rotating shafts 601 in the middle layer of buffer transverse gates serve as drive shafts, with a third drive motor 606 mounted on the drive shafts, and drive wheels 603 at the ends of the drive shafts. The two rotating shafts 601 in the upper and lower layers of buffer transverse gates both serve as driven shafts, with driven wheels 604 at the ends of the driven shafts. Specifically, the left end of each rotating shaft 601 in the middle buffer transverse gate is driven by a belt 605 to the corresponding left end of each rotating shaft 601 at the front and rear corresponding positions in the upper buffer transverse gate; the right end of each rotating shaft 601 in the middle buffer transverse gate is driven by a belt 605 to the corresponding right end of each rotating shaft 601 at the front and rear corresponding positions in the lower buffer transverse gate.
[0100] When the cactus obtained by the second surface deburring mechanism 22 falls freely under its own weight, it first contacts the upper buffer transverse gate. The third drive motor 606 then starts, driving the upper buffer transverse gate to rotate and open via the belt 605, allowing the cactus to slowly descend onto it. Due to the angle difference between the upper and middle buffer transverse gates, the drop of the cactus is reduced, effectively mitigating the impact. Once the cactus has completely landed on the middle buffer transverse gate, the third drive motor 606 continues to drive the middle buffer transverse gate to rotate and open via the belt 605, transferring the cactus to the lower buffer transverse gate. Similarly, the angle difference between the middle and lower buffer transverse gates further reduces the drop of the cactus. Finally, when the cactus reaches the lower buffer transverse gate, the third drive motor 606 again drives the lower buffer transverse gate to rotate and open via the belt 605, placing the cactus smoothly onto the third conveyor belt 441.
[0101] like Figure 1 , Figures 12 to 14 As shown, the fourth transfer mechanism 44 includes a third conveyor belt 441 and second clamping plates 442 arranged on the front and rear sides of the third conveyor belt 441. The third conveyor belt 441 is arranged in the left-right direction, and the left end of the third conveyor belt 441 is located below the lower buffer transverse gate. The right end of the third conveyor belt 441 is equipped with an automatic packaging mechanism 7. The third conveyor belt 441 receives the cactus obtained by the non-destructive descent mechanism 6 and transfers the cactus to the automatic packaging mechanism 7.
[0102] The automatic packaging mechanism 7 includes a bubble wrap packaging mechanism 71 and a tape sealing mechanism 72. The bubble wrap packaging mechanism 71 includes a bubble wrap roll 711, a bubble wrap positioning shell 712, a horizontal pressure plate 713, a laminating brush 715, a pressure plate side plate 717, and a heat-cut laminating brush 719. The bubble wrap roll 711 is located on the rear right side of the lower layer of the frame 1, with the bubble wrap extending in a front-to-back direction. A bubble wrap positioning shell 712 is located at the outlet of the bubble wrap roll 711, extending in a left-to-right direction. The inlet of the bubble wrap positioning shell 712 is higher than the outlet, and it slopes backward and upward. A notch is provided in the middle of the bottom of the bubble wrap positioning shell 712. Figure 15 As shown. The protruding front end of the bubble wrap has a packing head 723 for securing the bubble wrap. A hook 725 is provided at the top of the packing head 723. The hook 725 is L-shaped, with the hook body facing downwards and the bottom of the hook 725 being spike-shaped, as shown. Figure 16As shown, a fifth drive motor 724 is rotatably connected to the bottom of the packing head 723. The fifth drive motor 724 drives the packing head 723 to swing back and forth around an axis. A horizontal pressure plate 713 is set above the protruding front end of the bubble wrap. A fourth drive motor 714 is configured at the left end of the horizontal pressure plate 713. The fourth drive motor 714 is connected to the horizontal pressure plate 713 through a connecting rod structure 737, as shown. Figure 14 As shown, the fourth drive motor 714 is mounted on the second clamping plate 442, and the fourth drive motor 714 can drive the horizontal pressing plate 713 to move left and right. A film-coating brush 715 is set below the protruding front end of the bubble wrap. The film-coating brush 715 is set in the left and right direction, and the bottom of the film-coating brush 715 is provided with bristles, which cover the bottom of the film-coating brush 715. The left and right ends of the film-coating brush 715 are connected to the screw nut of the third screw drive mechanism 716. The third screw drive mechanism 716 is set in the front and back direction and is used to drive the film-coating brush 715 to move back and forth. A pressing side plate 717 is set above the front side of the outlet end of the bubble wrap positioning shell 712. A pneumatic push rod 718 is connected to the top of the pressing side plate 717, and the pneumatic push rod 718 is used to drive the pressing side plate 717 to move up and down. The initial position of the hot-cutting coating brush 719 is located below the bubble wrap positioning shell 712, and the hot-cutting coating brush 719 is positioned in a left-right direction. A hot-melt cutting blade 721 heated by a heating wire is located at the front end of the hot-cutting coating brush 719. In the initial position, the hot-melt cutting blade 721 is positioned behind the bubble wrap. A barb 722 is located at the top center of the hot-cutting coating brush 719. The barb 722 is L-shaped, with the hook body facing backward. The rear end of the barb 722 is spike-shaped, and the bottom of the rear end of the barb 722 is inverted triangular, which facilitates piercing and hooking the bubble wrap. The bottom of the hot-cutting coating brush 719 is covered with bristles, such as… Figure 17 As shown, the left and right ends of the hot-cutting coating brush 719 are both connected to the screw nut of the fourth screw drive mechanism 720. The fourth screw drive mechanism 720 is arranged in the front-back direction and is used to drive the hot-cutting coating brush 719 to move back and forth. A fourth conveyor belt 726 is arranged below the middle of the protruding bubble wrap, and the fourth conveyor belt 726 is arranged in the left-right direction. A tape sealing mechanism 72 is arranged above the middle of the protruding bubble wrap.
[0103] The tape sealing mechanism 72 includes a tape flattening and sealing device 727 and a tape-applying push rod 728. The tape flattening and sealing device 727 includes a tape roll 729, a tape recycle roll 730, a mounting plate 731, and two mounting shafts 732 and two transition shafts 733 mounted on the mounting plate 731. The two transition shafts 733 are located below the two mounting shafts 732. Each mounting shaft 732 is connected to a sixth drive motor 734, which drives the mounting shaft 732 to rotate. The tape roll 729 is mounted on one of the mounting shafts 732, and the tape recycle roll 730 is mounted on the other mounting shaft 732. The tape on the tape roll 729 is wound downwards through the two transition shafts 733 and then upwards to connect to the tape recycle roll 730, with the adhesive side of the extended tape facing downwards. An adhesive-coated push rod 728 is positioned above the extended adhesive tape. The push rod 728 consists of a top electric push rod 735 and a bottom square cutter 736. The width of the square cutter 736 is less than the width of the extended adhesive tape, approximately two-thirds the width of the tape. This ensures the tape is not completely cut off, allowing for reuse. Meanwhile, a tape recycling roll 730 on another mounting shaft 732, driven by a sixth drive motor 734, winds the used tape. The length of the square cutter 736 is less than the distance between the two transition shafts 733, thus positioning the square cutter 736 between the two transition shafts 733.
[0104] When the cactus is conveyed to the automatic packaging mechanism 7, the bubble wrap is laid flat on the fourth conveyor belt 726, with its front and rear ends inclined upwards, and its middle laid flat on the fourth conveyor belt 726, forming an inverted trapezoidal structure. Figure 12As shown, a completely de-thorned cactus is placed in the middle of the bubble wrap. First, the horizontal pressing plate 713, which is attached above the protruding end of the bubble wrap, moves to the left under the action of the fourth drive motor 714, and the pressing side plate 717, which is attached above the protruding end of the bubble wrap, moves upward under the action of the pneumatic push rod 718. Then, the laminating brush 715, located below the extended front end of the bubble wrap, moves backward under the action of the third lead screw drive mechanism 716, thereby bending the extended front end of the bubble wrap. The bristles of the laminating brush 715 smooth and tidy the surface of the bubble wrap. After bending, the laminating brush 715 returns to its original position. The hot-cutting laminating brush 719, located below the bubble wrap positioning shell 712, moves forward under the action of the fourth lead screw drive mechanism 720. The hot-melt cutting blade 721 at the front end of the hot-cutting laminating brush 719 cuts the bubble wrap, and then bends the extended end of the bubble wrap. The bristles of the hot-cutting laminating brush 719 smooth and tidy the surface of the bubble wrap. The extended front and extended rear ends of the bubble wrap overlap to form a junction to be sealed, completing the initial packaging of the bubble wrap. Finally, the cactus enters the tape sealing stage. The tape sealing mechanism 72 is located above the junction to be sealed. At this time, the pre-set tape leveling and wrapping device 727 quickly adjusts and fixes the tape, preparing for the next sealing stage. The adhesive-coating push rod 728 then descends, and the square cutter 736 at its bottom cuts the tape the moment it contacts it. At the same time, the adhesive-coating push rod 728 continues to press down, tightly adhering the tape to the junction to be sealed, forming a solid seal, ensuring the airtightness and stability of the packaging, thus completing the packaging. The packaged cactus is then transported to the designated location via the fourth conveyor belt 726. When the fourth conveyor belt 726 begins to transfer, the hot-cutting coating brush 719 retracts.
[0105] The process of updating and using bubble wrap is as follows: The hot-cutting and laminating brush 719 retracts below the bubble wrap positioning shell 712. At this time, the barb 722 on the top of the hot-cutting and laminating brush 719 passes through the notch of the bubble wrap positioning shell 712, punctures and hooks the bubble wrap located in the notch of the bubble wrap positioning shell 712. Then, the hot-cutting and laminating brush 719 moves forward to the packing head, and at the same time, the bubble wrap moves synchronously under the action of the barb 722. The bubble wrap extends out from the bubble wrap roll 711. When the packing head 723 contacts the surface of the bubble wrap, under the action of the fifth drive motor 724, the packing head 723 rotates downward and is positioned at the packing head 712. The hook 725 at the top of 23 moves downward to hook the bubble wrap. At this time, the barb 722 detaches the bubble wrap from the puncture site, and then the hot-cut film-coating brush 719 resets. The horizontal pressure plate 713 is pressed onto the protruding front end of the bubble wrap by the fourth drive motor 714. The pressure plate 717 moves downward to press onto the protruding end of the bubble wrap by the pneumatic push rod 718. At this time, the bubble wrap is laid flat on the fourth conveyor belt 726, with its front and rear ends inclined upward and its middle laid flat on the fourth conveyor belt 726, forming an inverted trapezoidal structure. The bubble wrap is then renewed for subsequent operations.
[0106] The present embodiment has now been described in detail with reference to the accompanying drawings. Based on the above description, those skilled in the art should have a clear understanding of the present invention. Of course, the above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the content of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention and should be protected by the present invention.
Claims
1. A cactus thorn removal and packaging integrated machine, characterized in that, It includes a frame, a double-sided deburring mechanism, a transfer mechanism, a flipping mechanism, a side deburring mechanism, a non-destructive slow-descent mechanism, and an automatic packaging mechanism; the frame has a two-layer structure. The double-sided deburring mechanism includes a first surface deburring mechanism and a second surface deburring mechanism; wherein the first surface deburring mechanism and the second surface deburring mechanism are respectively located on the rear left side and the front middle position of the upper layer of the frame; The transshipment agencies include the first, second, third, and fourth transshipment agencies; The flipping mechanism is located at the rear middle position of the upper layer of the frame, connected to the first surface de-thorning mechanism, and is used to receive the cactus from the first surface de-thorning mechanism and flip it to the first transfer mechanism to realize the conversion of the cactus from a horizontal to a vertical state. The first transfer mechanism is located in front of the flipping mechanism, behind the second surface de-thorning mechanism, and to the left of the side de-thorning mechanism, and is used to transfer the cactus to the side de-thorning mechanism. The second and third transfer mechanisms are located at the rear right and front right sides of the upper layer of the frame, respectively. The second transfer mechanism is located to the right of the side de-sting mechanism and is used to receive the cactus after side de-sting and change it from a vertical position to a horizontal position with the cactus's reverse surface facing up, while transferring it to the third transfer mechanism. The third transfer mechanism is located to the right of the second surface de-thorning mechanism and is used to transfer the cactus to the second surface de-thorning mechanism. The non-destructive descent mechanism is located on the front left side of the frame and is used to connect the upper and lower structures of the frame. The fourth transfer mechanism is located on the front left side of the lower layer of the frame, and its left end is located below the non-destructive descent mechanism; The automatic packaging mechanism is located on the right side of the lower layer of the frame and is used to receive and package the cacti from the fourth transfer mechanism.
2. The cactus thorn removal and packaging machine according to claim 1, characterized in that, The first surface de-thorning mechanism and the second surface de-thorning mechanism have the same structure, and the first surface de-thorning mechanism and the second surface de-thorning mechanism are used to remove thorns from the front and back surfaces of the cactus separately, respectively. The first / second surface de-burring mechanism includes a first conveyor belt, a clamping plate, and a first de-burring blade row; The first conveyor belt is arranged in the left-right direction, and a partition is provided on the first conveyor belt. The width of the partition is equal to the width of the first conveyor belt. There are two clamps, which are installed on the front and rear sides of the first conveyor belt, respectively. The first bayonet-removing platoon includes a first bayonet-removing platoon support and multiple bayonets; The first blade support is positioned across the space between the two clamping plates and is located on the corresponding right side of the two clamping plates. The first blade rack support is provided with a strip-shaped mounting port that extends vertically through the first blade rack support, and the strip-shaped mounting port extends in the front-to-back direction; each bayonet is set in the strip-shaped mounting port and arranged side by side along the extension direction of the strip-shaped mounting port; Each of the bayonet removers has a T-shaped structure at the top and is suspended from the strip mounting port; Each of the aforementioned bayonet blades extends from its base above the first conveyor belt and is equipped with an arc-shaped blade facing the cactus's initial position on the first conveyor belt.
3. The cactus thorn removal and packaging machine according to claim 1, characterized in that, The flipping mechanism includes a flipping panel, a panel driving mechanism, and a return spring mechanism. The front part of the flipping panel is mounted on the frame via a rotating shaft, which serves as a rotation axis. The panel driving mechanism is located at the middle of the rear part of the flipping panel and is used to drive the flipping panel to flip around the rotation axis. There are two return spring mechanisms, located on the left rear part of the flipping panel and on the first transfer mechanism, respectively, and the return spring mechanisms are used to drive the flipping panel to return to its original position around the rotation axis.
4. The cactus thorn removal and packaging machine according to claim 1, characterized in that, The first transfer mechanism includes a base plate, a first push plate, a first push plate drive mechanism, and a first baffle. The base plate is arranged in the left-right direction, and the side deburring mechanism is located at the right end of the base plate; The first push plate is located above the base plate, and its initial state is located on the left side of the base plate; The first push plate drive mechanism is connected to the first push plate and is used to drive the first push plate to move in the left and right directions and simultaneously drive the cactus on the base plate to move. The first baffle is located on the front side of the base plate. The first baffle extends from the left side of the base plate to the right side of the base plate, and the right side of the first baffle is further to the right than the right side of the base plate.
5. The cactus thorn removal and packaging integrated machine according to claim 1, characterized in that, The side de-burring mechanism includes a second de-burring blade row for de-burring the upper side and a cutting blade for de-burring the lower side; The second bayonet rack includes a second bayonet rack support and multiple bayonets; The second blade rack support is provided with a strip-shaped mounting port that extends vertically through the second blade rack support, and the strip-shaped mounting port extends in the front-to-back direction; each bayonet is set in the strip-shaped mounting port and arranged side by side along the extension direction of the strip-shaped mounting port; Each of the bayonet removers has a T-shaped structure at the top and is suspended from the strip mounting port; Each of the aforementioned bayonet blades has an arc-shaped blade at its bottom; The cutting blade is located below the second row of de-bayonet blades, with the blade facing upwards. A compression spring is connected to the bottom of the cutting blade so that the cutting blade can adaptively adjust its vertical position under external force. The upper blade of the cutting blade has an arc-shaped structure that is low in the middle and high on both sides; A channel is formed between the bottom of the second de-piercing row and the cutting blade, allowing the cactus to pass through and have its thorns removed from the side.
6. The cactus thorn removal and packaging machine according to claim 1, characterized in that, The second transfer mechanism includes a second conveyor belt, a second baffle, a short-stroke pneumatic push rod, a long-stroke pneumatic push rod, and a photoelectric sensor; The second baffle is located on the rear side of the second conveyor belt, and both the second baffle and the second conveyor belt extend in the left and right directions. The extension position of the second baffle on the left side is further to the left than the second conveyor belt, and the side deburring mechanism is located at the left end of the second conveyor belt. The short-stroke pneumatic push rod and the long-stroke pneumatic push rod are positioned in the middle of the second baffle, with the short-stroke pneumatic push rod located above the long-stroke pneumatic push rod. The photoelectric sensor is located at the right end of the second baffle.
7. The cactus thorn removal and packaging integrated machine according to claim 1, characterized in that, The third transfer mechanism includes a transfer disc, a disc drive mechanism, a second push plate, and a second push plate drive mechanism. The disc drive mechanism is located on top of the transfer disc, connected to the transfer disc, and drives it to achieve horizontal rotation. The second push plate is located above the transfer disk, and its initial position is on the right side of the transfer disk. When the second push rod drive mechanism drives the second push plate to move to the left, it simultaneously pushes the cactus on the transfer disk to the second surface de-thorning mechanism.
8. The cactus thorn removal and packaging machine according to claim 1, characterized in that, The non-destructive descent mechanism includes three layers of buffer transverse gates: upper, middle, and lower. Each layer of buffer transverse gates includes two gate assemblies arranged side by side, one in front and one in back. Each gate assembly includes a rotating shaft, and a row of cross-shaped rotating tube groups is provided along the axial direction of the rotating shaft. Each cross-shaped rotating tube group consists of four rotating tubes evenly arranged in the same circumferential direction along the rotating shaft. A drop channel is formed between the front and rear gate components of the layered buffer transverse gate; The two rotating shafts in the middle buffer transverse gate serve as active shafts, and a power drive mechanism is configured on the active shafts; the two rotating shafts in the upper and lower buffer transverse gates both serve as driven shafts. In particular, the left end of each rotating shaft in the middle buffer transverse gate and the corresponding left end of each rotating shaft at the front and rear corresponding positions in the upper buffer transverse gate are driven by belt drive. The right end of each rotating shaft in the middle buffer transverse gate is driven by a belt drive to the right end of each rotating shaft at the front and rear corresponding positions in the lower buffer transverse gate. The fourth transfer mechanism is provided below the lower buffer transverse gate. The fourth transfer mechanism includes a third conveyor belt and second clamps provided on the front and rear sides of the third conveyor belt. The third conveyor belt is arranged in the left and right direction, and the left end of the third conveyor belt is located below the lower buffer transverse gate. The automatic packaging mechanism is provided on the right end of the third conveyor belt.
9. A cactus thorn removal and packaging integrated machine according to claim 1, characterized in that, The automatic packaging mechanism includes a bubble wrap packaging mechanism and an adhesive tape sealing mechanism; the bubble wrap packaging mechanism includes a bubble wrap roll, a bubble wrap positioning shell, a horizontal pressing plate, a laminating brush, a pressing side plate, and a heat-cutting laminating brush. The bubble wrap roll is located at the rear right side of the lower layer of the frame, with the bubble wrap extending in the front-to-back direction. The bubble wrap roll has a bubble wrap positioning shell at the protrusion. The bubble wrap positioning shell extends in the left and right direction. The inlet of the bubble wrap positioning shell is higher than the outlet and is tilted from the rear to the front and down. A notch is provided in the middle of the bottom of the bubble wrap positioning shell. The protruding front end of the bubble wrap has a packing head for fixing the bubble wrap. The top of the packing head is equipped with a hook, which is L-shaped, with the hook body facing down and the bottom of the hook being spike-shaped. The bottom of the packing head is rotatably connected to a packing head drive mechanism that drives the packing head to swing back and forth around an axis. A horizontal pressure plate is provided on the upper left side of the protruding front end of the bubble wrap, and a horizontal pressure plate drive mechanism for driving the horizontal pressure plate to move left and right is movably connected to the left end of the horizontal pressure plate. A film-coating brush is provided at the protruding front end of the bubble wrap. The film-coating brush is positioned in the left-right direction. Bristles are provided at the bottom of the film-coating brush. Both the left and right ends of the film-coating brush are connected to a film-coating brush drive mechanism for driving the film-coating brush to move back and forth. The film-coating brush drive mechanism is positioned in the front-back direction. A pressure film side plate is provided on the upper front side of the outlet end of the bubble film positioning shell, and a pressure film side plate drive mechanism is connected to the top of the pressure film side plate to drive the pressure film side plate to move up and down. The initial position of the hot-cutting coating brush is located below the bubble wrap positioning shell. The hot-cutting coating brush is arranged in a left-right direction. Both the left and right ends of the hot-cutting coating brush are connected to a hot-cutting coating brush drive mechanism that drives the hot-cutting coating brush to move back and forth. The hot-cutting coating brush drive mechanism is arranged in a front-back direction. The front end of the hot-cutting coating brush is equipped with a hot melt cutting blade heated by an electric heating wire. The top center of the hot-cutting coating brush is equipped with a barb. The barb is L-shaped, with the hook body facing backward. The rear end of the barb is spike-shaped, and the bottom of the rear end of the barb is inverted triangular. The bottom of the hot-cutting coating brush is equipped with bristles. A fourth conveyor belt is set below the center of the protruding bubble wrap, and the fourth conveyor belt is set in the left and right direction; A tape sealing mechanism is installed at the top center of the protruding bubble wrap.
10. A cactus thorn removal and packaging integrated machine according to claim 9, characterized in that, The tape sealing mechanism includes a tape flattening and sealing device and a tape covering push rod; The tape flattening and sealing device includes a tape roll, a tape recycle roll, a mounting plate, and two mounting shafts and two transition shafts mounted on the mounting plate. The two transition shafts are located below the two mounting shafts. Each mounting shaft is connected to a drive motor. The tape roll is mounted on one of the mounting shafts, and the tape recycle roll is mounted on the other mounting shaft. The tape on the tape roll is wound downwards through the two transition shafts and then upwards to connect to the tape recycle roll. The adhesive-coated push rod is positioned above the extended tape. The adhesive-coated push rod consists of a top electric push rod and a bottom square cutter. The width of the square cutter is smaller than the width of the extended tape, and its length is smaller than the distance between the two transition shafts.