Coiling and packing device for copper wire production and processing

Abstract

The utility model discloses a copper wire production and processing is with winding packing device relates to copper wire packing device technical field, the utility model discloses a bottom plate still includes: adjusting portion, adjusting portion sets at the top of bottom plate, configuration portion, configuration portion sets at the top of bottom plate, adjusting portion includes clamping subassembly, clamping subassembly sets at the top of bottom plate, rotating subassembly, rotating subassembly sets at the top of bottom plate, clamping subassembly includes the carousel that sets at the top of bottom plate. The utility model discloses setting adjusting portion, solved its only fixed specific model copper wire roll, but actual copper wire roll packing operation, copper wire roll size often each is different, because the fixed size of device is inconvenient for the adaptation of copper wire roll of different specifications, lead to when fixing copper wire roll of different specifications, it is difficult to realize stable fixation through the device, and further influence the efficiency of packing operation and the versatility of device problem.

Description

Technical Field

[0001] This utility model belongs to the technical field of copper wire packaging devices, and in particular relates to a winding and packaging device for copper wire production and processing. Background Technology

[0002] Copper wire, as a basic material in the industrial field, is widely used in wire mesh, cables, electronic components, and filtration devices. Its production efficiency and finished product quality directly affect the operational efficiency of the downstream industrial chain. However, in the winding and packaging process of copper wire processing, traditional processes rely heavily on manual operation, which presents significant technical bottlenecks: manual winding of protective film is slow and the uniformity is difficult to guarantee, which can easily lead to wrinkles or uneven gaps in the film material, affecting the protective performance of the product; manual loading and unloading consume a lot of physical strength, and the work rhythm is limited by the speed of manual operation, resulting in frequent production line interruptions; the process of changing protective film rolls is cumbersome, which further aggravates the loss of non-productive time.

[0003] However, existing devices can only fix copper wire rolls of a specific type. In actual copper wire roll packaging operations, the sizes of copper wire rolls are often different. Since the fixing size of the device is not convenient to adapt to copper wire rolls of different specifications, it is difficult to achieve stable fixing when fixing copper wire rolls of different specifications, which in turn affects the efficiency of packaging operations and the versatility of the device. Utility Model Content

[0004] The purpose of this utility model is to provide a winding and packaging device for copper wire production and processing. By setting an adjustment part, it solves the problem that it can only fix copper wire rolls of a specific type. However, in actual copper wire roll packaging operations, the size of the copper wire rolls is often different. Since the fixing size of the device is not convenient to adapt to copper wire rolls of different specifications, it is difficult to achieve stable fixing when fixing copper wire rolls of different specifications, which affects the efficiency of the packaging operation and the versatility of the device.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a winding and packaging device for copper wire production and processing, comprising a base plate, and further comprising: an adjustment part disposed on the top of the base plate; a configuration part disposed on the top of the base plate; the adjustment part comprising a clamping assembly disposed on the top of the base plate; and a rotating assembly disposed on the top of the base plate; the clamping assembly comprising a turntable disposed on the top of the base plate, a motor fixedly connected to the bottom of the turntable, the output shaft of the motor fixedly connected to a rotating shaft via a coupling, the rotating shaft passing through the turntable and rotatably connected to the turntable, an adjustment plate fixedly connected to the top of the rotating shaft, the top of the adjustment plate having several arc-shaped grooves, several slide rails fixedly connected to the top of the turntable, sliders slidably connected to the outer surfaces of the slide rails, sliding rods fixedly connected to the tops of the sliders, the tops of the sliding rods extending into the arc-shaped grooves, clamping components disposed on the turntable, and the sliding rods slidably connected to the arc-shaped grooves.

[0007] Furthermore, the configuration unit includes a feeding assembly disposed on the top of the base plate; and a fixing assembly disposed on the top of the base plate.

[0008] Furthermore, the rotating assembly includes a second motor disposed on the top of the base plate. The output shaft of the second motor is fixedly connected to a second rotating shaft via a coupling. A rotating frame is fixedly connected to the top of the second rotating shaft. The top of the rotating frame is rotatably connected to the turntable. A motor sleeve is disposed on the outer wall of the second motor, and the motor sleeve is fixedly connected to the base plate.

[0009] Furthermore, the feeding assembly includes two sides fixedly connected to the top of the base plate. An output frame is provided at the bottom of the left side. Two slide rods are fixedly connected to the side of the two sides that are close to each other. A slide plate is slidably connected to the outer wall of the two slide rods. A hydraulic push rod is fixedly connected to the right side. The output end of the hydraulic push rod is fixedly connected to the slide plate. A feeding component is provided on the slide plate. A rectangular groove is opened on the left side, and the output frame is located in the groove. The feeding component includes a hydraulic push rod fixedly connected to the top of the slide plate. An electric chuck is fixedly connected to the output end of the hydraulic push rod. A copper wire roll is provided on the electric chuck. The copper wire roll is in contact with several clamping plates. The output end of the hydraulic push rod extends to the outside of the slide plate and is slidably connected to the slide plate.

[0010] Furthermore, the fixing assembly includes a support plate fixedly connected to the right side, a lower rotating seat rotatably connected to the top of the support plate, a membrane roll being disposed on the top of the lower rotating seat, a top plate fixedly connected to the right side, two sliding rods slidably connected to the top plate, an upper rotating seat fixedly connected to the bottom end of the two sliding rods, the bottom end of the upper rotating seat extending into the membrane roll and rotatably connected to the membrane roll, springs wound around the outer walls of the two sliding rods, a limiting component provided on the top plate, one end of each of the two springs fixedly connected to the top plate, and the other end of each of the two springs fixedly connected to the upper rotating seat, the limiting component including a screw fixedly connected to the top of the upper rotating seat, the screw penetrating the top plate and slidably connected to the top plate, a nut threadedly connected to the outer wall of the screw, the top of the nut contacting the top plate.

[0011] This utility model has the following beneficial effects:

[0012] 1. By setting an adjustment section, if it is necessary to fix the copper wire roll on the slide rail, motor one can be started. Motor one drives the adjustment plate to rotate through shaft one. Because the multiple arc grooves of the adjustment plate are slidably connected to the sliding rods of the sliders on the top slide rail of the turntable, when the adjustment plate rotates, the clamping plates on the multiple sliders will expand outward through the transmission of the arc grooves and sliding rods, thereby clamping the copper wire roll. After the copper wire roll is fixed, the film roll can be wound around its outer wall. After the winding is completed, motor two is started. Motor two drives the rotating frame, turntable and the clamped copper wire roll to rotate synchronously through shaft two. This setting can adapt to the fixing requirements of copper wire rolls of different sizes, and can improve the packaging quality and work efficiency.

[0013] 2. By setting up the configuration unit, during use, the copper wire roll to be packaged is first conveyed to the bottom of the electric clamp via the output frame. The second hydraulic push rod is activated, which drives the electric clamp to descend and clamp the copper wire roll. After the clamping is stable, the second hydraulic push rod is activated again, which drives the copper wire roll to move upward and reset via the electric clamp. After resetting, the first hydraulic push rod is activated. This push rod is guided by the two first sliding rods and pushes the sliding plate and the clamped copper wire roll to the top of the slide groove placement plate. After it is in place, the first hydraulic push rod is activated again, which drives the copper wire roll downward and inserts it between the multiple clamping plates of the slide groove placement plate. After insertion, the electric clamp releases the copper wire roll, and at the same time, the second hydraulic push rod drives the electric clamp to reset, avoiding interference with subsequent packaging operations. This setting can realize the automated connection of copper wire roll from conveying to placement, reduce manual intervention, and improve the efficiency of initial material feeding.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial cross-sectional view of the adjustment part of this utility model;

[0018] Figure 3 This is a partial cross-sectional view of the configuration part of this utility model;

[0019] Figure 4 This utility model Figure 2 A magnified structural diagram of A in the middle;

[0020] Figure 5 This utility model Figure 3 A magnified structural diagram of B in the diagram.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Base plate; 2. Adjustment section; 21. Clamping assembly; 211. Turntable; 212. Motor 1; 213. Rotating shaft 1; 214. Adjustment plate; 215. Arc groove; 216. Slide rail; 217. Slider; 218. Sliding rod; 219. Slide groove placement plate; 220. Clamping plate; 22. Rotating assembly; 221. Motor 2; 222. Rotating shaft 2; 223. Rotating frame; 3. Configuration section; 31. Feeding assembly 311. Side; 312. Output frame; 313. Slide rod one; 314. Slide plate; 315. Hydraulic push rod one; 316. Hydraulic push rod two; 317. Electric chuck; 318. Copper wire roll; 32. Fixing assembly; 321. Bearing plate; 322. Lower rotating seat; 323. Membrane roll; 324. Top plate; 325. Slide rod two; 326. Upper rotating seat; 327. Spring; 328. Screw; 329. Nut. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 As shown, this utility model is a winding and packaging device for copper wire production and processing, including a base plate 1, and further including: an adjustment part 2, which is disposed on the top of the base plate 1; and a configuration part 3, which is disposed on the top of the base plate 1.

[0025] The adjustment unit 2 includes a clamping assembly 21, which is disposed on the top of the base plate 1; and a rotating assembly 22, which is also disposed on the top of the base plate 1. The clamping assembly 21 includes a turntable 211 disposed on the top of the base plate 1. A motor 212 is fixedly connected to the bottom of the turntable 211. The output shaft of the motor 212 is fixedly connected to a rotating shaft 213 via a coupling. The rotating shaft 213 passes through the turntable 211 and is rotatably connected to the turntable 211. An adjustment plate 214 is fixedly connected to the top of the rotating shaft 213. The top of the adjustment plate 214 has several arc-shaped grooves 215. The top of the turntable 211... The turntable 211 is fixedly connected to several slide rails 216. Each slide rail 216 has a slider 217 slidably connected to its outer surface. Each slider 217 has a sliding rod 218 fixedly connected to its top. The top of each sliding rod 218 extends into several arc-shaped grooves 215. A clamping element is provided on the turntable 211. Each sliding rod 218 is slidably connected to the arc-shaped grooves 215. The rotating assembly 22 includes a second motor 221 mounted on the top of the base plate 1. The output shaft of the second motor 221 is fixedly connected to a second rotating shaft 222 via a coupling. A rotating frame 22 is fixedly connected to the top of the second rotating shaft 222. 3. The top of the rotating frame 223 is rotatably connected to the turntable 211. The outer wall of the second motor 221 is provided with a motor sleeve, and the motor sleeve is fixedly connected to the base plate 1. By setting the adjustment part 2, if it is necessary to fix the copper wire coil 318 on the slide rail placement plate 219, the first motor 212 can be started. The first motor 212 will drive the adjustment plate 214 to rotate through the rotating shaft 213. Since the multiple arc grooves 215 on the adjustment plate 214 are slidably connected to the sliding rods 218 on the sliders 217 that slide on the outer surface of the multiple slide rails 216 on the top of the turntable 211, the first motor 212 drives the adjustment plate 214 to rotate through the rotating shaft 213. When the adjusting plate 214 rotates, the clamping plates 220 on multiple sliders 217 can expand outward through the transmission action of the arc groove 215 and the sliding rod 218, thereby clamping the copper wire roll 318 on the slide groove placement plate 219. After the copper wire roll 318 is fixed, the film roll 323 can be wound around its outer wall. After the winding is completed, the motor 221 is started. The motor 221 will drive the rotating frame 223 and the copper wire roll 318 clamped on the turntable 211 to rotate synchronously through the rotating shaft 222. With this setting, the fixing of copper wire rolls of different sizes can be satisfied, thereby improving the packaging quality and work efficiency.

[0026] The configuration unit 3 includes a feeding assembly 31, which is disposed on the top of the base plate 1; and a fixing assembly 32, which is also disposed on the top of the base plate 1. The feeding assembly 31 includes two sides 311 fixedly connected to the top of the base plate 1. An output frame 312 is disposed at the bottom of the left side 311. Two slide rods 313 are fixedly connected to the side of the two sides 311 that are close to each other. A slide plate 314 is slidably connected to the outer wall of the two slide rods 313. A hydraulic push rod 315 is fixedly connected to the right side 311. The output end of the hydraulic push rod 315 is fixedly connected to the slide plate 314. A feeding component is disposed on the slide plate 314. A rectangular groove is opened on the left side 311, and the output frame 312 is located in the groove. The fixing assembly 32 includes a fixing connection. A support plate 321 is attached to the right side 311. A lower rotating seat 322 is rotatably connected to the top of the support plate 321. A membrane roll 323 is mounted on the top of the lower rotating seat 322. A top plate 324 is fixedly connected to the right side 311. Two sliding rods 325 are slidably connected to the top plate 324. An upper rotating seat 326 is fixedly connected to the bottom end of the two sliding rods 325. The bottom end of the upper rotating seat 326 extends into the membrane roll 323 and is rotatably connected to the membrane roll 323. Springs 327 are wound around the outer walls of the two sliding rods 325. A limiter is provided on the top plate 324. One end of each spring 327 is fixedly connected to the top plate 324, and the other end of each spring 327 is fixedly connected to the upper rotating seat 326. The feeding component includes a liquid feeder fixedly connected to the top of the slide plate 314. Hydraulic push rod 316 has an output end fixedly connected to an electric chuck 317. A copper wire coil 318 is mounted on the electric chuck 317 and contacts several clamping plates 220. The output end of hydraulic push rod 316 extends to the outside of slide plate 314 and is slidably connected to slide plate 314. A limiting component includes a screw 328 fixedly connected to the top of upper rotary seat 326. The screw 328 passes through top plate 324 and is slidably connected to top plate 324. A nut 329 is threaded onto the outer wall of screw 328, and the top of nut 329 contacts top plate 324. By providing the configuration unit 3, during use, the copper wire coil 318 to be packaged can be conveyed to the bottom of electric chuck 317 via output frame 312, and then hydraulic push rod 316 is activated. This causes the electric chuck 317 to descend and clamp the copper wire roll 318. After the copper wire roll 318 is securely clamped, the hydraulic push rod 316 is activated again, causing the electric chuck 317 to move the copper wire roll 318 upwards to reset. After resetting, the hydraulic push rod 315 is activated. This push rod, guided by the two slide rods 313, pushes the slide plate 314, moving the copper wire roll 318 clamped thereon to the top of the slide groove placement plate 219. After it moves into position, the hydraulic push rod 315 is activated again, causing the copper wire roll 318 on the electric chuck 317 to insert downwards between the multiple clamping plates 220 on the slide groove placement plate 219. After insertion, the electric chuck 317 is activated to release the copper wire roll 318, and at the same time, the hydraulic push rod 316 is activated to reset the electric chuck 317.To avoid interfering with the subsequent packaging of copper wire coils (318), this setting enables automated connection between the conveying and placement of copper wire coils, reducing manual intervention and improving initial material feeding efficiency.

[0027] Electric Chuck 317: The Destaco 317 series vertical clamping and locking chuck features dual mounting surfaces and a large clamping bar opening angle, making it suitable for applications such as fixture inspection, assembly, and testing. With a maximum clamping capacity of 375 pounds, this type of chuck enables stable clamping and precise feeding of copper wire coils during the production, winding, packaging, and feeding process.

[0028] It should be noted that the control of motor 212, motor 221, hydraulic push rod 315, hydraulic push rod 316 and electric chuck 317 in this application can all be achieved by using a program set in the control panel and inputting relevant parameters as needed for automated control. This control method can be implemented using existing technologies, such as PLC.

[0029] A specific application of this embodiment is as follows: In use, the copper wire roll 318 to be packaged can be conveyed to the bottom of the electric chuck 317 via the output frame 312. Then, the hydraulic push rod 316 is activated, causing the electric chuck 317 to descend and clamp the copper wire roll 318. After the copper wire roll 318 is securely clamped, the hydraulic push rod 316 is activated again, causing the electric chuck 317 to move the copper wire roll 318 upward and reset. After the reset is completed, the hydraulic push rod 315 is activated. This push rod, guided by the two slide rods 313, pushes the slide plate 314 to move the copper wire roll 318 clamped thereon to the top of the slide groove placement plate 219. After it moves into place, the hydraulic push rod 315 is activated again, causing the electric chuck 317 to move upward and reset. The copper wire coil 318 is inserted downwards between the multiple clamping plates 220 on the slide rail placement plate 219. After insertion, the electric clamp 317 is activated to release the copper wire coil 318, and at the same time, the hydraulic push rod 316 is activated to drive the electric clamp 317 to reset, avoiding interference with the subsequent packaging operation of the copper wire coil 318. This setting enables automated connection of the copper wire coil from conveying to placement, reduces manual intervention, and improves the efficiency of initial feeding. If it is necessary to fix the copper wire coil 318 on the slide rail placement plate 219, the motor 212 can be activated. The motor 212 will drive the adjusting plate 214 to rotate through the rotating shaft 213. Due to the multiple arc grooves 215 on the adjusting plate 214 and the multiple slide rails 21 on the top of the turntable 211, the adjustment plate 214 is fixed. The sliding rod 218 on the sliding block 217 of the outer surface is slidably connected. Therefore, when the motor 212 drives the adjusting plate 214 to rotate through the rotating shaft 213, the clamping plates 220 on the multiple sliders 217 can expand outward through the transmission action of the arc groove 215 and the sliding rod 218, thereby clamping the copper wire roll 318 on the slide groove placement plate 219. After the copper wire roll 318 is fixed, the film roll 323 can be wound around its outer wall. After winding, the motor 221 is started. The motor 221 will drive the rotating frame 223 and the copper wire roll 318 clamped on the turntable 211 to rotate synchronously through the rotating shaft 222. Through this setting, the fixing of copper wire rolls of different sizes can be satisfied, thereby improving the packaging efficiency. Quality and operational efficiency: When the membrane roll 323 needs to be replaced, simply slide the upper rotating seat 326 upwards to remove it from the top of the membrane roll 323, and then the membrane roll 323 can be replaced directly. During the upward movement of the upper rotating seat 326, it is guided by two sliding rods 325, and with the cooperation of the top plate 324, the springs 327 on the outer wall of the two sliding rods 325 can be compressed, thereby accumulating energy to support subsequent reset. If the preload of the springs 327 needs to be adjusted, it can be controlled by the screw 328 and the nut 329 on its outer wall. This setting simplifies the membrane roll replacement process, shortens the replacement time, and ensures stable reset of the upper rotating seat, adapting to the usage requirements under different working conditions.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A winding and packaging device for copper wire production and processing, comprising a base plate (1), characterized in that, Also includes: Adjustment part (2), the adjustment part (2) is disposed on the top of the base plate (1); Configuration unit (3), which is disposed on the top of the base plate (1); The adjustment part (2) includes a clamping assembly (21), which is disposed on the top of the base plate (1); as well as A rotating assembly (22) is disposed on top of the base plate (1); The clamping assembly (21) includes a turntable (211) disposed on the top of the base plate (1). A motor (212) is fixedly connected to the bottom of the turntable (211). The output shaft of the motor (212) is fixedly connected to a rotating shaft (213) via a coupling. The rotating shaft (213) passes through the turntable (211) and is rotatably connected to it. An adjusting disc (214) is fixedly connected to the top of the rotating shaft (213). 4) The top of the turntable (211) is provided with several arc-shaped grooves (215). Several slide rails (216) are fixedly connected to the top of the turntable (211). Slider (217) is slidably connected to the outer surface of several slide rails (216). Sliding rods (218) are fixedly connected to the top of several sliders (217). The top ends of several sliding rods (218) extend into several arc-shaped grooves (215). Clamping members are provided on the turntable (211). Among them, several sliding rods (218) are slidably connected to several arc-shaped grooves (215).

2. The winding and packaging device for copper wire production and processing according to claim 1, characterized in that, The configuration unit (3) includes a feeding assembly (31), which is disposed on the top of the base plate (1); as well as Fixing component (32) is disposed on top of base plate (1).

3. The winding and packaging device for copper wire production and processing according to claim 2, characterized in that, The rotating assembly (22) includes a second motor (221) disposed on the top of the base plate (1). The output shaft of the second motor (221) is fixedly connected to a second rotating shaft (222) via a coupling. A rotating frame (223) is fixedly connected to the top of the second rotating shaft (222). The top of the rotating frame (223) is rotatably connected to the turntable (211). Among them, the outer wall of motor 2 (221) is provided with a motor sleeve, and the motor sleeve is fixedly connected to the base plate (1).

4. The winding and packaging device for copper wire production and processing according to claim 3, characterized in that, The feeding assembly (31) includes two sides (311) fixedly connected to the top of the base plate (1). The bottom of the left side (311) is provided with an output frame (312). Two slide rods (313) are fixedly connected to the side of the two sides (311) that are close to each other. The outer walls of the two slide rods (313) are slidably connected with a slide plate (314). A hydraulic push rod (315) is fixedly connected to the right side (311). The output end of the hydraulic push rod (315) is fixedly connected to the slide plate (314). The slide plate (314) is provided with a feeding component. A rectangular slot is provided on the left side (311), and the output frame (312) is located in the slot.

5. The winding and packaging device for copper wire production and processing according to claim 4, characterized in that, The fixing component (32) includes a support plate (321) fixedly connected to the right side (311), a lower rotating seat (322) rotatably connected to the top of the support plate (321), a membrane roll (323) provided on the top of the lower rotating seat (322), a top plate (324) fixedly connected to the right side (311), two sliding rods (325) slidably connected to the top plate (324), an upper rotating seat (326) fixedly connected to the bottom end of the two sliding rods (325), the bottom end of the upper rotating seat (326) extending into the membrane roll (323) and rotatably connected to the membrane roll (323), a spring (327) wound around the outer wall of the two sliding rods (325), and a limit member provided on the top plate (324); One end of each of the two springs (327) is fixedly connected to the top plate (324), and the other end of each of the two springs (327) is fixedly connected to the upper rotating seat (326).

6. The winding and packaging device for copper wire production and processing according to claim 5, characterized in that, The feeding component includes a hydraulic push rod two (316) fixedly connected to the top of the slide plate (314). The output end of the hydraulic push rod two (316) is fixedly connected to an electric chuck (317). A copper wire roll (318) is provided on the electric chuck (317). The copper wire roll (318) is in contact with several clamping plates (220). The output end of the hydraulic push rod 2 (316) extends to the outside of the slide plate (314) and is slidably connected to the slide plate (314).

7. The winding and packaging device for copper wire production and processing according to claim 6, characterized in that, The limiting component includes a screw (328) fixedly connected to the top of the upper rotating seat (326), the screw (328) passing through the top plate (324) and slidably connected to the top plate (324), and a nut (329) threadedly connected to the outer wall of the screw (328); The top of the nut (329) is in contact with the top plate (324).

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