A metering plate mold capable of quickly adjusting the number of pills

CN224715318UActive Publication Date: 2026-09-04LANGZHI GRP WANRONG PHARM CO LTD
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Patent Information

Application Number
CN202522182531.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-09-04
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0005]本实用新型克服了现有技术的不足,提出一种可以快速调整丸剂数量的计量板模具,解决现有技术中更换模具耗时耗力且设备利用率下降的问题

Benefits of technology

通过本实用新型所述模具,当需要更换模具时,例如从9丸模具更换为8丸模具,不再需要拆除整个9丸模具的15块部件和料仓,只需拆卸或安装不锈钢丝杆上的螺帽,达到8丸模具的效果,不会对包装规格产生多丸少丸现象发生。本实用新型可以达到快速、便捷更换模具的效果,有效解决了现有技术中更换模具耗时耗力且设备利用率下降的问题。

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Abstract

The utility model discloses a kind of measurement board moulds of pill number can be quickly adjusted, belong to pill subpackaging equipment technical field;Including bottom plate, upper cover, several thimbles, screw rod and plug cap;The top of bottom plate is provided with upper cover, and upper cover is fixedly connected between bottom plate, and gap is left between the upper cover and bottom plate;Upper cover is provided with multiple groups of through holes;Through hole is penetrated from the top of upper cover to bottom, and one thimble is arranged in each through hole, and the bottom of thimble is detachably connected on bottom plate by passing through through hole;The top of thimble is lower than the top of through hole;Plug cap is connected at the top of screw rod, and the bottom of screw rod is used for penetrating into the through hole needing to be closed and being connected with bottom plate, and the upper surface of plug cap is flush with the top surface of the through hole being closed;The utility model can achieve the effect of quick, convenient replacement mould, effectively solve the problem of time and energy consumption in prior art when replacing mould and equipment utilization rate decline.
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Description

Technical Field

[0001] This utility model relates to the field of pellet dispensing equipment technology, specifically a metering plate mold that can quickly adjust the quantity of pellets. Background Technology

[0002] Solid pill preparation workshops typically use packaging machines for pill packaging. The main steps of pill packaging are as follows: The product first enters a multi-row packaging machine through a feeding system, where it is conveyed to the machine's inlet. The multi-row packaging machine divides the incoming product into multiple rows according to set packaging specifications, usually arranged one row at a time. Next, the sorted products enter the packaging system. In the packaging system, different packaging methods are used based on the product's specific packaging requirements, such as bagging, bottle packaging, and boxing. The multi-row packaging machine usually automatically completes bag forming, filling, sealing, and coding processes during the packaging process. The entire packaging process is intelligently managed by a control system. The control system uses a PLC (Programmable Logic Controller) to guide the operation of the multi-row packaging machine according to preset programs and parameters. Operators can set packaging specifications, adjust production parameters, and monitor the machine's operating status in real time through a human-machine interface. The packaged products finally exit from the multi-row packaging machine's outlet and enter the next stage of the production process, such as subsequent packaging, boxing, or warehousing.

[0003] Normally, after the pellets are put into the hopper, the servo motor rotates the metering disc to accurately distribute the pellets into the metering plate mold holes. The pellets are held by the ejector pins in the metering plate holes (one pellet per hole), and excess pellets are brushed off by the brush above the metering plate. Then, the pellets in the metering plate mold holes are conveyed by the servo motor, and then the cylinder controls the ejector pins to push out the pellets in each hole into the feeding tube; thus, they enter the composite film to complete the packaging.

[0004] Currently, metering plate molds of the same specifications are available in 8-hole and 9-hole versions. When changing packaging specifications for the same product (e.g., changing from 9-piece packaging to 8-piece packaging), all 15 components of the 9-piece mold and the hopper must be removed, and then the 8-piece mold and hopper must be reinstalled. This replacement method has many drawbacks. First, the entire process is time-consuming and labor-intensive, requiring operators to spend a significant amount of time and energy on disassembly and installation. Second, the lengthy replacement process causes the equipment to be unable to operate normally for an extended period. Third, errors and mold damage may occur during installation. All of these factors reduce equipment utilization, affect production efficiency, and increase production costs. Utility Model Content

[0005] This invention overcomes the shortcomings of the prior art by proposing a metering plate mold that can quickly adjust the quantity of pills, thus solving the problems of time-consuming and labor-intensive mold replacement and reduced equipment utilization in the prior art.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: A metering plate mold for quickly adjusting the quantity of pills includes a base plate, a top cover plate, and several ejector pins; it also includes a lead screw and a plug. The top cover plate is located above the base plate and is fixedly connected to the base plate, with a gap between them. The top cover plate has multiple sets of through holes. Each through hole extends from the top to the bottom of the top cover plate, and an ejector pin is installed in each through hole. The bottom of the ejector pin passes through the through hole and is detachably connected to the base plate. The top of the ejector pin is lower than the top of the through hole. The plug is connected to the top of the lead screw, and the bottom of the lead screw is used to penetrate into the through hole to be closed and connect to the base plate. The upper surface of the plug is flush with the top surface of the closed through hole.

[0007] Furthermore, the top cover plate and the bottom plate are fixedly connected by bolts.

[0008] Furthermore, the top cover plate and the bottom plate are parallel to each other.

[0009] Furthermore, the upper cover plate is provided with multiple sets of through holes arranged in an array.

[0010] Furthermore, the bottom of the ejector pin is provided with an external thread, and the base plate is provided with threaded holes that correspond one-to-one with the through holes, and the bottom of the ejector pin is threadedly connected to the threaded holes.

[0011] Furthermore, the bottom of the lead screw is inserted into a closed through hole and connected to a corresponding threaded hole.

[0012] Furthermore, the lead screw is made of stainless steel.

[0013] The beneficial effects of this utility model compared to the prior art are as follows: With the mold described in this utility model, when it is necessary to change the mold, for example, from a 9-piece mold to an 8-piece mold, it is no longer necessary to dismantle the entire 15 parts and material hopper of the 9-piece mold. Only the nuts on the stainless steel threaded rod need to be removed or installed to achieve the effect of an 8-piece mold, without causing any discrepancies in packaging specifications. This utility model can achieve the effect of quick and convenient mold replacement, effectively solving the problems of time-consuming and labor-intensive mold replacement and reduced equipment utilization in the prior art. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of an existing pill packaging machine; Figure 2 This is a partial side view of an existing pill mold; Figure 3 A top view of an existing pill mold; Figure 4 This is a partial side view of the pill mold described in this utility model; Figure 5This is a top view of the pill mold described in this utility model; In the diagram: 1. Base plate; 2. Top cover plate; 3. Ejector pin; 4. Lead screw; 5. Plug cap; 6. Through hole. Detailed Implementation

[0015] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, this utility model will be further described in detail with reference to the embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of this utility model and are not intended to limit it. The technical solution of this utility model will be described in detail below with reference to the embodiments and accompanying drawings, but the scope of protection is not limited thereto.

[0016] See Figures 4 to 5 This embodiment proposes a metering plate mold that can quickly adjust the number of pills. This embodiment takes changing from a 9-pill mold to an 8-pill mold as an example. The metering plate mold is installed on a pill packaging machine, which is an existing device. Figures 1 to 3 The metering plate mold includes a base plate 1, an upper cover plate 2, several ejector pins 3, a lead screw 4, and a plug 5. The upper cover plate 2 is located above the base plate 1 and is fixedly connected to the base plate 1 by bolts. A gap is left between the upper cover plate 2 and the base plate 1, and the two are parallel. The upper cover plate 2 has multiple sets of through holes 6 arranged in an array, with 9 through holes 6 in each set. The 9 through holes 6 are arranged in a 3×3 structure. The through holes 6 extend from the top to the bottom of the upper cover plate 2. An ejector pin 3 is installed in each through hole 6. The bottom of the ejector pin 3 passes through the through hole 6 and is detachably connected to the base plate 1. In this embodiment, the bottom of the ejector pin 3 is provided with external threads. The base plate 1 is provided with threaded holes that correspond one-to-one with the through holes 6. The bottom of the ejector pin 3 is threadedly connected to the threaded holes. The top of the ejector pin 3 is lower than the top of the through hole 6. The space formed by the height difference between the top of the ejector pin 3 and the top of the through hole 6 is used to support the pills. The plug 5 is threaded to the top of the lead screw 4. The bottom of the lead screw 4 is used to penetrate into the through hole 6 that needs to be sealed and connect with the corresponding threaded hole. After the bottom of the lead screw 4 is connected with the corresponding threaded hole, the upper surface of the plug 5 is flush with the top surface of the sealed through hole 6.

[0017] The method of using this mold is as follows: Step 1: First, select a suitable position for ejector pin 3 in the 9-ball mold. This position should be in a location within the mold structure that is highly relevant to mold change operations, such as near a critical structure related to the number of balls that needs to be adjusted.

[0018] Step 2: Then, remove the selected ejector pin 3 from the corresponding through hole 6. The operator only needs to use appropriate tools (such as screwdrivers, wrenches, etc.) to unscrew the ejector pin 3. Step 3: Next, install the pre-prepared stainless steel screw rod 4 into the through hole 6. A cap 5 is already screwed onto the screw rod 4. During installation, ensure that the length, diameter, and other specifications of the stainless steel screw rod 4 match the internal space and related structures of the mold, and that the cap 5 can be easily disassembled and installed. Simultaneously, ensure the connection between the screw rod 4 and other parts of the mold is secure to prevent loosening or other problems during pill packaging.

[0019] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments. It should not be considered that the specific embodiments of the present invention are limited to this. For those skilled in the art, several simple deductions or substitutions can be made without departing from the present invention, and all such deductions or substitutions should be considered to fall within the scope of patent protection determined by the submitted claims.

Claims

1. A metering plate mold for quickly adjusting the quantity of pills, comprising a base plate (1), an upper cover plate (2), and a plurality of ejector pins (3); characterized in that, It also includes a lead screw (4) and a plug (5); an upper cover plate (2) is provided above the base plate (1), and the upper cover plate (2) is fixedly connected to the base plate (1), with a gap between the upper cover plate (2) and the base plate (1); multiple sets of through holes (6) are provided on the upper cover plate (2); the through holes (6) extend from the top to the bottom of the upper cover plate (2), and a pin (3) is provided in each through hole (6), the bottom of the pin (3) passes through the through hole (6) and is detachably connected to the base plate (1); the top of the pin (3) is lower than the top of the through hole (6); the plug (5) is connected to the top of the lead screw (4), the bottom of the lead screw (4) is used to penetrate into the through hole (6) to be closed and connect to the base plate (1), and the upper surface of the plug (5) is flush with the top surface of the closed through hole (6).

2. The metering plate mold for quickly adjusting the quantity of pills according to claim 1, characterized in that, The upper cover plate (2) and the bottom plate (1) are fixedly connected by bolts.

3. The metering plate mold for quickly adjusting the quantity of pills according to claim 1, characterized in that, The top cover (2) and the bottom plate (1) are parallel to each other.

4. A metering plate mold for quickly adjusting the quantity of pills according to claim 1, characterized in that, The upper cover plate (2) is provided with multiple sets of through holes (6) arranged in an array.

5. A metering plate mold for quickly adjusting the quantity of pills according to claim 1, characterized in that, The bottom of the ejector pin (3) is provided with an external thread, and the base plate (1) is provided with a threaded hole corresponding to the through hole (6). The bottom of the ejector pin (3) is threadedly connected to the threaded hole.

6. A metering plate mold for quickly adjusting the quantity of pills according to claim 5, characterized in that, The bottom of the lead screw (4) is inserted into the through hole (6) that needs to be closed and connected to the corresponding threaded hole.

7. A metering plate mold for quickly adjusting the quantity of pills according to claim 1, characterized in that, The lead screw (4) is made of stainless steel.