Automatic feeding device of rotor machining equipment

CN224715803UActive Publication Date: 2026-09-04SUZHOU XINQIZHOU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202521968607.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-09-04
Estimated Expiration
2035-09-12

AI Technical Summary

Technical Problem

人工操作时,需频繁手动摆放转子至加工工位,不仅效率低下,且易因操作误差导致物料偏移或碰撞损伤

Benefits of technology

[0017]该转子加工设备的自动上料装置,通过可调间隔的环形隔板推动转子匀速移动,配合重力下料与输送带导引,实现转子逐个精准输送至加工位,避免了传统方式中卡料、碰撞或堆积问题,利用电机转速调节隔板推动间隔,可灵活匹配不同加工节拍需求,有效减少供料过剩或不足导致的停机空转现象,导料板与输送带末端相切的设计确保转子稳定滑入加工位置,减少偏移风险,提升定位精度,整体结构简单可靠,无需复杂传感器或分拣组件,既能适应多规格转子加工,又降低了维护难度与成本,通过机械传动与电气控制的协同,在保证上料效率的同时显著提高加工连续性,尤其适用于高速、高精度转子生产线,解决了传统人工或半自动设备效率低、稳定性差的痛点。

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Abstract

This application discloses an automatic feeding device for rotor processing equipment, relating to the field of rotor processing technology. It includes a base plate, a feeding trough, and a baffle. A distribution plate and a conveyor are fixedly connected to the upper side of the base plate. The feeding trough is located above the distribution plate and has an annular structure. A feeding mechanism is installed inside the feeding trough, and a rotating mechanism is installed at the center of the upper side of the distribution plate. The baffle is fixedly connected between the bottom of the distribution plate and the upper side of the conveyor. A conveyor belt is rotatably connected to the inner side of the conveyor, and a guiding mechanism is installed at the end of the conveyor. This device uses annularly arranged baffles to push the rotor to a uniform speed displacement. Combining gravity feeding and conveyor belt guidance, and utilizing the motor speed to adjust the interval time, it achieves precise guidance of each rotor to the processing position, avoiding jamming and collision, and improving feeding efficiency and processing stability.
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Description

Technical Field

[0001] This utility model relates to the field of rotor processing technology, and more specifically, to an automatic feeding device for rotor processing equipment. Background Technology

[0002] In the field of rotor machining, traditional feeding methods rely heavily on manual labor or semi-automatic equipment. Manual operation requires frequent manual placement of the rotor to the processing station, which is not only inefficient but also prone to material misalignment or collision damage due to operational errors. While existing semi-automatic equipment can achieve partial mechanized conveying, its structure often uses linear feeding tracks or vibratory feeders for material distribution. Irregular rotor shapes or uneven rotor density can easily lead to material jamming and accumulation problems, affecting processing continuity. Furthermore, such equipment struggles to dynamically adjust the feeding interval according to the processing cycle, often resulting in overfeeding or underfeeding, causing the equipment to idle or stop, thus limiting processing efficiency and stability.

[0003] To address the aforementioned issues, some existing automation solutions attempt to improve the feeding process by adding material sorting mechanisms or sensors. However, these solutions are often difficult to adapt to the processing requirements of multi-specification rotors due to their complex structure and cumbersome adjustments. For example, while multi-stage sorting devices can improve sorting accuracy, they increase equipment size and maintenance costs. Intermittent feeding based on photoelectric detection can control the feeding rhythm, but it suffers from response delays and weak anti-interference capabilities. Therefore, to address these technical problems, an automatic feeding device for rotor processing equipment is proposed here. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic feeding device for rotor processing equipment. By using the ring-shaped partitions to push the rotor to move at a uniform speed, combined with gravity feeding and conveyor belt guidance, and by using the motor speed to adjust the interval time, the rotor is accurately guided to the processing position one by one, avoiding jamming and collision, and improving feeding efficiency and processing stability.

[0005] This utility model is achieved through the following technical solution:

[0006] An automatic feeding device for a rotor processing equipment includes:

[0007] The base plate has a material distribution plate and a conveyor fixedly connected to its upper side;

[0008] A feeding trough is located on the upper side of the distributing plate and has an annular trough structure. A feeding mechanism is installed on the inner side of the feeding trough, and a rotating mechanism is installed at the center of the upper side of the distributing plate.

[0009] A baffle is fixedly connected between the bottom of the material distribution plate and the upper side of the conveyor. A conveyor belt is rotatably connected to the inner side of the conveyor, and a material guiding mechanism is installed at the end of the conveyor.

[0010] Preferably, a support foot is fixedly connected between the bottom of the material distribution plate and the upper side of the base plate, and the number of support feet is three sets arranged in a ring. A vertical pole is fixedly connected between the bottom of the end of the conveyor and the upper side of the base plate.

[0011] Preferably, the feeding mechanism includes a rotating sleeve, a partition, and a feeding hole. The rotating sleeve is slidably connected to the inner side of the feeding trough, the partition is fixedly connected to the outer side of the rotating sleeve, and the end of the partition is slidably connected to the inner side of the feeding trough. The number of partitions is several groups arranged in a ring. The feeding hole is opened on the lower side of the distribution plate and installed directly above the conveyor.

[0012] Preferably, the rotating mechanism includes a mounting groove, a first motor, a rotating shaft, and connecting rods. The mounting groove is located at the upper center of the material distribution plate. The first motor is fixedly connected to the inside of the mounting groove. The rotating shaft is fixedly connected to the upper side of the first motor. The connecting rods are fixedly connected between the rotating shaft and the rotating sleeve, and there are three sets of connecting rods arranged in a ring.

[0013] Preferably, a second motor is fixedly connected to the outside of the conveyor.

[0014] Preferably, the guiding mechanism includes a guide plate and a diagonal brace. The guide plate is fixedly connected to the top end of the conveyor and is tangent to the end of the conveyor belt. The diagonal brace is fixedly connected between the bottom of the guide plate and the outside of the conveyor.

[0015] Preferably, a control panel is fixedly connected to the upper side of the base plate, and the control panel is electrically connected to the first motor and the second motor.

[0016] The technical solution of this utility model has at least the following beneficial effects:

[0017] The automatic feeding device of this rotor processing equipment uses adjustable-interval annular baffles to push the rotors to move at a uniform speed. Combined with gravity unloading and conveyor belt guidance, it achieves precise feeding of rotors to the processing position one by one, avoiding the problems of jamming, collision, or accumulation in traditional methods. By adjusting the baffle interval using the motor speed, it can flexibly match different processing cycle requirements, effectively reducing downtime and idling caused by over- or under-supply. The design of the guide plate being tangent to the end of the conveyor belt ensures that the rotor slides stably into the processing position, reducing the risk of deviation and improving positioning accuracy. The overall structure is simple and reliable, requiring no complex sensors or sorting components. It can adapt to the processing of rotors of various specifications and reduces maintenance difficulty and cost. Through the synergy of mechanical transmission and electrical control, it significantly improves processing continuity while ensuring feeding efficiency. It is especially suitable for high-speed, high-precision rotor production lines, solving the pain points of low efficiency and poor stability of traditional manual or semi-automatic equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the second overall structure of the present invention;

[0020] Figure 3 for Figure 2 Enlarged view of A in the middle;

[0021] Figure 4 for Figure 1 Enlarged view of B in the middle;

[0022] Figure 5 This is a schematic diagram of the third overall structure of this utility model;

[0023] Figure 6 for Figure 5 Enlarged view of C;

[0024] Figure 7 for Figure 5 Enlarged view of D;

[0025] Icons: 1. Base plate; 2. Distribution plate; 3. Conveyor; 4. Support leg; 5. Feed trough; 6. Rotating sleeve; 7. Partition plate; 8. Mounting slot; 9. First motor; 10. Rotating shaft; 11. Connecting rod; 12. Discharge hole; 13. Baffle plate; 14. Conveyor belt; 15. Second motor; 16. Upright pole; 17. Guide plate; 18. Diagonal brace; 19. Control panel. Detailed Implementation

[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0027] Example:

[0028] Please see Figures 1-7 The present application discloses an automatic feeding device for a rotor processing equipment, comprising a base plate 1, a feeding trough 5, and a baffle 13. A distribution plate 2 and a conveyor 3 are fixedly connected to the upper side of the base plate 1. The feeding trough 5 is located on the upper side of the distribution plate 2 and has an annular trough structure. A feeding mechanism is installed on the inner side of the feeding trough 5. A rotating mechanism is installed at the center of the upper side of the distribution plate 2. The baffle 13 is fixedly connected between the bottom of the distribution plate 2 and the upper side of the conveyor 3. A conveyor belt 14 is rotatably connected to the inner side of the conveyor 3. A guiding mechanism is installed at the end of the conveyor 3.

[0029] Support legs 4 are fixedly connected between the bottom of the distribution plate 2 and the upper side of the base plate 1. There are three sets of support legs 4 arranged in a ring. A vertical pole 16 is fixedly connected between the bottom of the end of the conveyor 3 and the upper side of the base plate 1. The support legs 4 and the vertical pole 16 together form a stable support structure to ensure that the distribution plate 2 and the conveyor 3 remain stable during operation.

[0030] The feeding mechanism includes a rotating sleeve 6, a partition plate 7, and a feeding hole 12. The rotating sleeve 6 is slidably connected to the inner side of the conveying trough 5, and the partition plate 7 is fixedly connected to the outer side of the rotating sleeve 6, with its end slidably connected to the inner side of the conveying trough 5. There are several sets of partition plates 7 arranged in a ring. The feeding hole 12 is located on the lower side of the distribution plate 2 and is installed directly above the conveyor 3. Under the drive of the rotating sleeve 6, the partition plate 7 can evenly separate the rotor, allowing the material to fall orderly through the feeding hole 12 into the conveyor belt 14.

[0031] The rotating mechanism includes a mounting slot 8, a first motor 9, a rotating shaft 10, and connecting rods 11. The mounting slot 8 is located at the upper center of the distribution plate 2. The first motor 9 is fixedly connected inside the mounting slot 8. The rotating shaft 10 is fixedly connected to the upper side of the first motor 9. The connecting rods 11 are fixedly connected between the rotating shaft 10 and the rotating sleeve 6, and there are three sets of connecting rods 11 arranged in a ring. The first motor 9 drives the rotating sleeve 6 to rotate through the connecting rods 11, thereby realizing the periodic movement of the partition 7 to drive the rotor.

[0032] A second motor 15 is fixedly connected to the outside of the conveyor 3. The operation of the second motor 15 can provide power to the conveyor belt 14 for rotor feeding.

[0033] The material guiding mechanism includes a guide plate 17 and a diagonal brace 18. The guide plate 17 is fixedly connected to the top end of the conveyor 3 and is tangent to the end of the conveyor belt 14. The diagonal brace 18 is fixedly connected between the bottom of the guide plate 17 and the outside of the conveyor 3. The guide plate 17 can guide the rotor to slide precisely into the processing position, while the diagonal brace 18 enhances its structural strength.

[0034] A control panel 19 is fixedly connected to the upper side of the base plate 1, and the control panel 19 is electrically connected to the first motor 9 and the second motor 15. The control panel 19 can adjust the motor operating parameters to achieve precise control of the feeding speed and rhythm.

[0035] The working principle of the automatic feeding device of the rotor processing equipment based on the embodiment is as follows: the rotors to be processed are placed one by one by manual or mechanical means into the conveying trough 5 on the upper side of the distribution plate 2, and are separated into independent accommodating spaces by multiple sets of annularly arranged partitions 7. After the first motor 9 is started, it drives the rotating shaft 10 to rotate. Through three sets of annularly distributed connecting rods 11, the rotating sleeve 6 is driven to rotate at a constant speed in the conveying trough 5. With the periodic movement of the rotating sleeve 6, the partitions 7 push the rotor to gradually move along the annular path of the conveying trough 5. When the rotor moves to the position of the discharge hole 12 on the lower side of the distribution plate 2, it falls naturally onto the conveyor belt 14 of the conveyor 3 under the action of gravity.

[0036] The conveyor belt 14 is driven by the second motor 15 to operate continuously, smoothly transporting the falling rotor to the processing station along the transmission direction of the conveyor 3. At the end of the conveyor, the guide plate 17 fixed to the top of the conveyor 3 forms a tangential guiding structure with the end of the conveyor belt 14. The inclined surface guides the rotor to fall accurately into the preset processing position, avoiding deviation or accumulation. Throughout the process, the control panel 19 controls the interval time of the partition 7 pushing the rotor by adjusting the speed and start / stop frequency of the first motor 9, thereby accurately matching different processing rhythm requirements. Through the orderly transmission of the mechanical structure and the coordinated cooperation of electrical control, the device ensures that the rotor completes the feeding process at a uniform speed and one by one, effectively solving the problems of jamming, collision or accumulation caused by disordered feeding in the traditional feeding process, and significantly improving feeding efficiency and processing stability.

[0037] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic feeding device for a rotor processing equipment, characterized in that, include: The base plate (1) has a material distribution plate (2) and a conveyor (3) fixedly connected to its upper side; The material conveying trough (5) is located on the upper side of the material distribution plate (2), and the material conveying trough (5) has an annular trough structure. A feeding mechanism is installed on the inner side of the material conveying trough (5), and a rotating mechanism is installed at the center of the upper side of the material distribution plate (2). A baffle (13) is fixedly connected between the bottom of the distribution plate (2) and the upper side of the conveyor (3). The inner side of the conveyor (3) is rotatably connected to a conveyor belt (14), and a material guiding mechanism is installed at the end of the conveyor (3).

2. The automatic feeding device for rotor processing equipment according to claim 1, characterized in that: The bottom of the material distribution plate (2) is fixedly connected to the upper side of the base plate (1) with a support foot (4), and the number of support feet (4) is three sets arranged in a ring. The bottom of the end of the conveyor (3) is fixedly connected to the upper side of the base plate (1) with a vertical rod (16).

3. The automatic feeding device for rotor processing equipment according to claim 1, characterized in that: The feeding mechanism includes a rotating sleeve (6), a partition (7), and a feeding hole (12). The rotating sleeve (6) is slidably connected to the inner side of the conveying trough (5). The partition (7) is fixedly connected to the outside of the rotating sleeve (6), and the end of the partition (7) is slidably connected to the inner side of the conveying trough (5). The number of partitions (7) is several groups arranged in a ring. The feeding hole (12) is opened on the lower side of the distribution plate (2) and is installed directly above the conveyor (3).

4. The automatic feeding device for rotor processing equipment according to claim 3, characterized in that: The rotating mechanism includes a mounting groove (8), a first motor (9), a rotating shaft (10), and a connecting rod (11). The mounting groove (8) is located at the upper center of the material distribution plate (2). The first motor (9) is fixedly connected to the inside of the mounting groove (8). The rotating shaft (10) is fixedly connected to the upper side of the first motor (9). The connecting rod (11) is fixedly connected between the rotating shaft (10) and the rotating sleeve (6). The number of connecting rods (11) is three sets arranged in a ring.

5. The automatic feeding device for rotor processing equipment according to claim 4, characterized in that: The conveyor (3) is externally fixedly connected to a second motor (15).

6. The automatic feeding device for rotor processing equipment according to claim 1, characterized in that: The material guiding mechanism includes a guide plate (17) and a diagonal brace (18). The guide plate (17) is fixedly connected to the top end of the conveyor (3) and is tangent to the end of the conveyor belt (14). The diagonal brace (18) is fixedly connected between the bottom of the guide plate (17) and the outside of the conveyor (3).

7. The automatic feeding device for rotor processing equipment according to claim 5, characterized in that: A control panel (19) is fixedly connected to the upper side of the base plate (1), and the control panel (19) is electrically connected to the first motor (9) and the second motor (15).